Viper AS530R User manual

AS530R
USER MANUAL
Model: 50000417
VR28016
Rev.01
2016.10.24
Nilfisk Inc.
9435 Winnetka Avenue North
Minneapolis, MN 55445
www.usviper.com

TABLE OF CONTENTS
ENGLISH
USER MANUAL…………………………………………………………………….
1-21
FRANÇAIS
MANUEL UTILISATEUR…………………………………………………………
22-42
ESPAÑ OL
INSTRUCCIONES DE USO……………………………………………………..
43-63

USER MANUAL ENGLISH
TABLE OF CONTENTS
INTRODUCTION............................................................................................................................ 1
MANUAL CONTENT AND PURPOSE ....................................................................................................................................... 1
HOW TO KEEP THIS MANUAL ................................................................................................................................................ 1
DECLARATION OF CONFORMITY............................................................................................................................................ 1
ACCESSORIES AND MAINTENANCE........................................................................................................................................ 1
CHANGES AND IMPROVEMENTS ........................................................................................................................................... 1
SCOPE OF APPLICATION......................................................................................................................................................... 1
MACHINE IDENTIFICATION DATA .......................................................................................................................................... 1
TRANSPORT AND UNPACKING............................................................................................................................................... 1
SAFETY............................................................................................................................................................ 2
SYMBOLS THAT APPEAR ON THEINSTRUCTION FOR USE MANUAL ...................................................................................... 2
GENERAL SAFETY INSTRUCTION ............................................................................................................................................ 2
MACHINE DESCRIPTION................................................................................................................ 4
MACHINE STRUCTURE ........................................................................................................................................................... 4
CONTROL PANEL .................................................................................................................................................................... 5
LED SCREEN DISPLAY INFORMATION..................................................................................................................................... 5
DISPLAY WINDOW OF CHARGER INDICATON LIGHT ............................................................................................................. 5
TECHNICAL PARAMETERS ...................................................................................................................................................... 6
CIRCUIT DIAGRAM ................................................................................................................................................................. 7
OPERATING GUIDE ....................................................................................................................... 9
INSTALLING AND SETTING OF NEW MACHINE BATTERY ....................................................................................................... 9
BATTERY INSTALLATION AND BATTERY TYPE SETTING (WET OR GEL/ AGM)........................................................................ 9
EMERGENCY BRAKING......................................................................................................................................................... 10
BRUSH/PAD INSTALLATION AND UNINSTALLATION............................................................................................................ 10
ADJUSTING THE BALANCE OF SQUEEGEE............................................................................................................................ 11
SOLUTION TANK FILLING ..................................................................................................................................................... 11
MACHINE START AND STOP................................................................................................................................................. 12
MACHINE OPERATION (SCRUBBING AND DRYING) ............................................................................................................. 13
TANK EMPTYING .................................................................................................................................................................. 14
AFTER USING THE MACHINE................................................................................................................................................ 14
MACHINE LONG INACTIVITY ................................................................................................................................................ 14
USING FOR THE FIRST TIME ................................................................................................................................................. 15
MAINTENANCE........................................................................................................................... 15
SCHEDULED MAINTENANCE TABLE ..................................................................................................................................... 15
BATTERY CHARGING ............................................................................................................................................................ 15
BRUSH/PAD CLEANING ........................................................................................................................................................ 16
SOLUTION FILTER CLEANING ............................................................................................................................................... 17
SQUEEGEE CLEANING .......................................................................................................................................................... 17
SQUEEGEE BLADE CHECK AND REPLACEMENT.................................................................................................................... 17
TANK AND VACUUM GRID WITH FLOAT CLEANING, AND COVER GASKET CHECK .............................................................. 18
FUSE CHECK/REPLACEMENT................................................................................................................................................ 19
ACCESSORIES/OPTIONS ....................................................................................................................................................... 19
TROUBLE SHOOTING .................................................................................................................. 19
SCRAPPING ................................................................................................................................ 21

USER MANUAL ENGLISH
1
INTRODUCTION
NOTE
The numbers in brackets refer to the components shown in Machine Description chapter.
MANUAL CONTENT AND PURPOSE
The purpose of this Instruction for Use Manual is to provide the operator with necessary information to use the
machine properly and safely. It contains information about technical data, safety, operation, storage, maintenance,
spare parts and how to scrap it.
Before performing any procedure on the machine, no matter the operators and qualified technicians must read this
Manual carefully. Contact our company’s service center for any query about this manual or for any further information
is needed.
The operators must not perform procedures that should be done by qualified technicians. Our company will not be
answerable for damages coming from the non-observance of this prohibition.
HOW TO KEEP THIS MANUAL
The Manual must be kept near the machine, inside an adequate case, away from liquids and other substances that can
cause any damage to it.
DECLARATION OF CONFORMITY
Declaration of Conformity is supplied with the machine and certifies machine conformity with the law in force.
NOTE
The copies of the original declaration of conformity are provided together with the machine
documentation.
ACCESSORIES AND MAINTENANCE
All the necessary operation, maintenance and repair procedures must be performed by qualified personnel, or by our
company appointed service center. ONLY authorized spare parts and accessories should be used.
Contact our company customer service for any service or purchase of accessories or spare parts if necessary.
CHANGES AND IMPROVEMENTS
We committed to continuous improvement of the products, the company reserves the right to the machine changes
and improvements without informing in additional.
SCOPE OF APPLICATION
The scrubber applies to commercial and industrial use. It is suitable for cleaning smooth and solid floors, operating by a
qualified personnel in safety circumstance. It is not suitable for outdoor use, carpet or rough floor cleaning.
MACHINE IDENTIFICATION DATA
The machine serial number and model name are marked on the serial label.
This information is useful. Use the following table to write down the machine identification data when requiring spare
parts for the machine.
MACHINE MODEL....................................................................................
MACHINE SERIAL NUMBER......................................................................
TRANSPORT AND UNPACKING
When the carrier delivers the machine, make sure the packaging and machine are both whole and undamaged. If any
damaged, make the carrier know the damage and before accepting the goods, reserve the right in compensation of the
damage.
Follow the instructions on packing strictly when unpacking the machine.
Check the package to ensure following items are included:

USER MANUAL ENGLISH
2
1. Technical documentations including user manual, and on-board charger manual if on-board charger is equipped.
2. Charger cable if on-board charger is equipped.
SAFETY
The following symbols indicate potentially dangerous situations. Always read this information carefully and take all
necessary precautions to safeguard people and property.
SYMBOLS THAT APPEAR ON THEINSTRUCTION FOR USE MANUAL
DANGER!
It indicates a dangerous situation with risk of death for the operator.
WARNING!
It indicates a potential risk of injury for people.
CAUTION!
It indicates a caution or a remark related to important or useful functions.
Pay attention to the paragraphs marked by this symbol.
NOTE
It indicates a remark related to important or useful functions.
CONSULTATION
It indicates the necessity to refer to the Instruction for Use manual before performing any procedure.
GENERAL SAFETY INSTRUCTION
Specific warnings and cautions to inform about potential damages to people and machine are shown below.
DANGER!
This machine must be operated by trained and authorized personnel according to guidance of the manual.
Before performing any cleaning, maintenance, repair or replacement procedure, read all the instructions
carefully, ensure to turn the machine OFF and disconnect the battery connector.
Do not operate the machine near toxic, dangerous, flammable and/or explosive powders, liquids or vapour.
This machine is not suitable for collecting dangerous powders.
Do not wear jewels when working near electrical components.
Do not work under the lifted machine without supporting it with safety stands.
When using lead (WET) batteries, they may emit inflammable gas under normal use, must keep sparks,
flames, smoking materials and radiating, illuminating and burning items away from the batteries.
When charging lead (WET) batteries, they may emit hydrogen gas which may cause explosive. Must ensure
the charging environment is well ventilated and away from naked flames.
WARNING!
Check the machine carefully before each use. Ensure that all the components have been well assembled
before use. Or it may causes damages to people and properties.

USER MANUAL ENGLISH
3
Before using the battery charger, ensure that the values of frequency and voltage indicated on the machine
serial number label match those of mains.
Never move the machine by pulling the battery charger cable. Do not let the cable through a closed door, or
winding on sharp edges or corners. Do not run the machine on the battery charger cable. Keep the battery
charger cable away from heated surfaces.
Do not charge the batteries if the battery charger cable or the plug are damaged.
To reduce the risk of fire, electric shock, or injury, make sure machine is off before leaving.
Use or store the machine indoors in dry conditions, it is not allowed for outdoor use.
The machine both storage and working temperature must be between 0 °C and +40 °C, the humidity of air
must be between 30% - 95%.
Do not use the machine on slopes with a gradient exceeding as specification show.
When using and handling floor cleaning detergents, follow the instructions on the labels of the detergent
bottles and wear suitable gloves and protections.
Use brushes and pads supplied with the machine or defined in the manual. Using other brushes or pads
could reduce safety.
In case of machine malfunctions, ensure that these are not due to lack of maintenance. If necessary, request
assistance from the authorized personnel or from an authorized Service Center.
Take all necessary precautions to prevent hair, jewels and loose clothes from being caught by the machine
moving parts.
Do not use the machine in particularly dusty areas.
Do not wash the machine with direct or pressured water jets, or with corrosive substances.
Do not bump into shelves or scaffoldings, especially where there is a risk of falling objects.
Do not lean liquid containers on the machine, use the relevant can holder.
To avoid damaging the floor, do not allow the brush/pad to operate while the machine is stationary.
In case of fire, use a dry powder fire extinguisher. Do not use liquid fire extinguishers.
Do not remove or modify the machine stickers.
Do not tamper with the machine safety guards and follow the ordinary maintenance instructions
scrupulously.
Pay attention during machine transportation when temperature is below freezing point. The water in the
recovery tank and in the hoses could freeze and cause seriously damage to the machine.
If spare parts need be replaced, order ORIGINAL spare parts from an Authorized Dealers or Retailers.
Return the machine to the Service Center if it doesn’t work as usual or it is in condition such as damaged,
placed outdoors, dropped into water.
To ensure machine proper and safe operation, the scheduled maintenance shown in the relevant chapter of
this Manual, must be performed by the authorized personnel or an authorized Service Center.
The machine must be properly disposed of, because the presence of toxic-harmful materials (batteries, etc.),
which are subject to standards that require disposal in special centers (see Scrapping chapter).
This machine as a cleaning tool only, not for any other purpose use.
Always keep the openings free from dust, hairs and any other foreign material which could reduce the
airflow. Do not use the machine if the openings are clogged.
Use the machine only where a proper lighting is provided.
This machine is not intended for use by persons with reduced physical, sensory or mental capabilities, or lack
of experience and knowledge, unless they have been given supervision or instruction concerning use of the
machine by a person responsible for their safety.
Close attention is necessary when used near children.
Children should be supervised to ensure that they do not play with the machine.
While using this machine, take care not to cause damage to people or objects.

USER MANUAL ENGLISH
4
MACHINE DESCRIPTION
MACHINE STRUCTURE (as shown in Figure 1)
1. Steering wheel
2. Seat cushion
3. Recovery tank
4. Recovery tank cover
5. USB charging port
6. Pedal
7. Front wheel
8. Left support bracket
9. Solution Filter
10.Brush
11.Brush deck
12.Rear wheel
13.Squeegee assembly
14.Solution outlet cover
15.Sewage drain hose
16.Water inlet cover
17.Solution tank
18.Squeegee adjustment knob
19.Vacuum hose
20.Squeegee knob
21.Control panel
22.Emergency switch
23.Squeegee lifting/lowering lever
24.Accelerate pedal
25.Front bumper
26.Solution level indicator
27.Right support bracket
28.Battery
29.Drive motor
30.Brake block bracket
31.Squeegee hasp
12 3 4
5
6
78910 11 12 13 14
15
16
17
18
19
21
22
23
24
25
26
27
28
29
30
31
20
Figure 1

USER MANUAL ENGLISH
5
MACHINE DESCRIPTION
CONTROL PANEL (as shown in Figure 2)
31.LED screen
32.Discharged battery warning light (Red)
33.Battery semi-discharged indicator (Yellow)
34.Horn button
35.Solution volume adjusting button
36.Forward-Backward switch
37.Battery fully charged indicator (Green)
38.Solution tank empty indicator
39.Brush button
40.Key switch
41.Brush unload button
42.Drive motor trouble light
43.Speed adjusting knob
44.Vacuum motor overload protector
45.Drive motor overload protector
46.Brush motor overload protector
47.Battery charge indicator (Red)
48.Battery semi-charged indicator (Yellow)
49.Battery fully charged indicator (Green)
50.Charger plug cover
51.Charger plug
LED SCREEN DISPLAY INFORMATION
STOP–Machine cannot move, brush stops working but vacuum motor can work
(00012.3) –Total working hours of machine are 12.3hours
L0-(18) –Battery voltage lower than 18V
U-(25.5) –Battery voltage is 25.5V
ERR-01 –Squeegee is not lifted when machine turns backward
DISPLAY WINDOW OF CHARGER INDICATON LIGHT (as shown in Figure 2)
1. At the beginning of charging, the Yellow LED (48) twinkles, the red LED (47) and green LED (49) turn on for a second,
on the red LED turns off, and then the green LED twinkles a few times before the red LED on charger is normally. It
is the first stage of charging.
2. After charging for some time, the red LED (47) on charger turns off, the yellow LED (48) turns on, this is the second
stage of charging.
3. When charging is completed, the yellow LED (48) turns off, the green LED (49) turns on to indicate that the battery
is fully charged.
NOTE
In the process of charging, if the yellow light (48) is on, it may be caused by: Battery and charger doesn’t
match, battery is not connected well, or output is short-circuited.
The red light of charger flashing may be caused by the charger internal short circuit.
42
31
32
35
36
38
39
40
41
43
37
33
44
45 47
48
34 50
46
49
51
Figure 2

25
USER MANUAL ENGLISH
6
TECHNICAL PARAMETERS
MODEL AS530R
Packing dimensions (Lx W x H) mm 1470*730*1310
Machine height mm 1120
Machine length mm 1360
Machine width (without squeegee) mm 580
Machine weight with empty tanks
(without batteries)
Kg 140
Gross vehicle weight (GVW) Kg 270
Shipping weight Kg 245
Solution tank capacity Liter 72
Recovery tank capacity Liter 73
Vacuum motor power Watt 400
Vacuum capacity mm H₂O 1223
Climbing capacity (Max) % 10
Front wheel diameter mm φ175
Rear wheel diameter mm φ230
Sound level dB(A) 69
Solution/water Flow L/min 0.84-2.0
Working width mm 530
Squeegee width mm 730
Brush/pad diameter mm 530
Brush motor power Watt 450
Brush speed Rpm 160
Brush/pad pressure (Max) Kg
Drive motor power Watt 300W
Working speed Km/h 5.5km/h
Voltage V 24V
Battery Ah 2x100AH (20 hours)
Battery charger V/A 24V 10A
Battery compartment size (L x W x H) mm 350*380*300
USB charger specification V/A 5V, 0.8A

USER MANUAL ENGLISH
7
CIRCUIT DIAGRAM
CURTIS 1212
M1 M1
B+ B-
2
4 31
J1 J2
SPK
BU2
BN2
6
2
7
3
8
4
9
5
10
1
EB1
51
62
73
84
12J3
SW1
AC
DC
+
_NC
F2
30A
RL1 RL2 YV RL3
SQ
+
_
7
6 5
4
3
2
1
14
13
12
11
10
21
8
9
M
EB2
VR
KA
J4 J5
MM
F3
30A
F4
30A
BAT
24V
F1 5A
F5 20A
WH1
WH1
WH1
RD2
RD2
RD2
RD3
RD1
BK1 BK3 BK2 BK3
RD4
RD/BK
RD/BK
RD/BK
RD3
RD4
BK5
BK5
YEYE YERD4
BN/BK
BU/BK
BN2
BK5
BK5
BK5
OR
WH2
BN1
BN1
BN1
YE
WH2
GN/BK
OR
SW7
RD4
SW6-A
YE
YE
PU
BK5
BK4
BU/BK
RD4
BN2
OR
GN
PU
GY
BN1
BK4
SW2
M2 M1
M3
BK5
BK5
SW3
SW4
SW6-B
RL3
RL2 RL1
OR
GY
CH
RD4
100K 3SW5
BU1RD4
EB3
BK5
RD4
BK5
1
+
PU
WIRE ROD
RD1 RD2 RD3 BK1 BK2
RED/6AWG RED/10AWG RED/18AWG BLACK/6AWG
BLACK/10AWG
RD/BK RED/BLACK / 20AWG BN1 BROWN/14AWG BN2 BROWN/20AWG BK4 BLACK/14AWG
BK5 BLACK/18AWG BK3 BLACK/12AWG
SW2 SW3 SW1 M1 M2 M3
BRUSH MOTOR
VACUUM MOTOR DRIVE MOTOR CLEAN WATER LEVEL SWITCH VACUUM MOTOR SWITCH KEY SWITCH
COMPONENTS
VR SPEED POTENTIOMETER
FOOT THROTTLE
SQ
EMERGENCY-STOP SWITCH
SW4
SW5 OPTIONAL MODE SWITCH
OPTIONAL REVERSE SWITCHSW6-B OPTIONAL REVERSE SWITCHSW6-A
SPK 12VDC BUZZER
KA BRAKE
SW7 SEAT SWITCH
BAT
CH
EB1 EB3 F1 F2 F3 RL1 RL2
24V BATTERIES
BATTERY CHARGER CONTROL PANEL BOARD BRUSH MOTOR CIRCUIT BREAKER VACUUM MOTOR CIRCUIT BREAKER BRUSH MOEOR ELECTROM SWITCH DRIVE ELECTRONIC BOARD VACUUM MOEOR ELECTROM SWITCH DRIVE SYSTEM CIRCUIT BREAKERF4
YV WATER ELECTROVALVE
CONTROL PANEL BOARD FUSE
COMPONENTS
RL3DRIVE SYSTEM ELECTROM SWITCH EB2 USB CHARGING ELECTRONIC BOARD
BRUSH RELEASE FUSE
F5
WIRE ROD
GN GREEN/20AWG GN/BK GREEN/BLACK /20AWG
BN/BK BROWN/BLACK / 20AWG
BU/BK BLUE/BLACK / 20AWG
PU PURPLE/20AWG
OR ORANGE/20AWG YE YELLOW/20AWG WH1 WHITE/12AWG
WH2WHITE/20AWG
BU1 BLUE/18AWG
GY GRAY/20AWG
RD4 RED/20AWG BU2 BLUE/20AWG