Vision & Control A-DIF-60x90-G525-SL User manual

creating machine vision VISION & CONTROL
Instructions for Use
A-DIF-60x90-G525-SL
LED area light, diffuse illumination,
Luminous colour: Green - 525 nm
Instructions for Use
A-DIF-60x90-G525-SL
LED area light, diffuse illumination,
Luminous colour: Green - 525 nm
999.995.576.10-en-1.0
© Vision & Control GmbH 2019

Impress
Publisher / Manufacturer Vision & Control GmbH
Mittelbergstraße 16
98527 Suhl, Germany
Telephone: [phone]
Telefax: [phone]
www.vision-control.com
Name of the document 999.995.576.10-en-1.0
Date of first issue 2019-02-22
Date modified 2019-08-22
Copyright © Vision & Control GmbH 2019
Copyright
It is forbidden to pass this document on to third parties, reproduce and
communicate its contents in as far as this has not been expressly authorized.
Offenders will be liable for damages.
All rights are reserved with respect to patent, utility sample and design patent
registrations, as well as for rights of use within the scope of copyright.
vicotar®, vicolux®, pictor®, vicosys® and vcwin® are registered trademarks of
Vision & Control GmbH.
The products and brand names of other manufacturers or suppliers are
mentioned for information only.
2 -- © Vision & Control GmbH 2019

Validity
These instructions for use are valid for the following device:
Device Order no.
A-DIF-60x90-G525-SL 1-33-162
Product Identification
Designation Description
A Area light
DIF Diffuse cover
60x90 Dimensions light-emitting surface: 60 mm x 90 mm
G525 Wavelength: Green - 525 nm
SL vicolux smart light:
Flashable LED light (LEDs without series resistor),
without an integrated lighting controller
© Vision & Control GmbH 2019 -- 3

A-DIF-60x90-G525-SL
Table of Contents
TABLE OF CONTENTS
1 Information about the Instructions of Use..................................................7
1.1 Intended Use................................................................................................ 7
1.2 Improper Use................................................................................................8
1.3 Qualified Personnel...................................................................................... 8
1.4 Warranty and Liability...................................................................................9
2 Safety............................................................................................................ 10
2.1 Presentation of Safety Instructions.............................................................10
2.2 Safe Handling of the Device...................................................................... 11
3 Scope of Delivery and Accessories.......................................................... 12
3.1 Scope of Delivery....................................................................................... 12
3.2 Accessories.................................................................................................12
4 Device Description...................................................................................... 14
4.1 Device Views.............................................................................................. 14
4.2 Notices on the device.................................................................................15
5 Technical Data............................................................................................. 16
5.1 General Parameters................................................................................... 16
5.2 Electrical Parameters................................................................................. 18
5.3 Photometric Parameters.............................................................................20
5.4 Conditions for Operation, Storage and Transport...................................... 21
5.5 Technical Drawings.....................................................................................22
6 Commissioning............................................................................................ 23
6.1 Unpacking................................................................................................... 23
6.2 Mounting the Device...................................................................................24
6.3 Connecting..................................................................................................25
6.3.1 Connecting to vicolux smart light lighting controller........................... 25
6.3.2 Pin assignment...................................................................................26
6.4 Configuration...............................................................................................27
7 Operation...................................................................................................... 28
7.1 Making Operational Readiness.................................................................. 29
7.2 Operation with vicolux smart light lighting controller.................................. 29
7.3 Operating Modes........................................................................................ 30
8 Maintenance and Service........................................................................... 31
4 999.995.576.10-en-1.0 © Vision & Control GmbH 2019

A-DIF-60x90-G525-SL
Table of Contents
8.1 Maintenance............................................................................................... 31
8.2 Service........................................................................................................ 32
9 Disposal........................................................................................................ 33
10 EU Declaration of Conformity.................................................................. 34
© Vision & Control GmbH 2019 999.995.576.10-en-1.0 5

A-DIF-60x90-G525-SL
6 999.995.576.10-en-1.0 © Vision & Control GmbH 2019

A-DIF-60x90-G525-SL
Information about the Instructions of Use
1 INFORMATION ABOUT THE INSTRUCTIONS OF
USE
This document contains technical information, important instructions for correct
installation, commissioning and use, as well as product information which were
up-to-date at the time of going to press.
Using this document makes it easier for you to familiarise yourself with the
device and avoid malfunctions caused by improper operation.
The instructions of use and the local regulations and rules must be followed.
To ensure a save and proper application, please read the instructions of use
carefully and keep them for future reference.
1.1 Intended Use
The device is intended exclusively for use as a lighting element for industrial
image processing in automation technology.
The device is not suitable for use in potentially explosive areas.
It is intended for use in a confined environment.
The device may only be used if it is in technically faultless condition and only
for its intended purpose, and only in accordance with the specifications in this
instructions of use by authorised operative personnel, who are aware of the
safety rules and hazards.
If the device is planned to be used for any other purpose or in a different
environment, the express authorisation of the manufacturer must be obtained
in advance. Any modifications or adaptations required may only be made by
the manufacturer.
© Vision & Control GmbH 2019 999.995.576.10-en-1.0 7

A-DIF-60x90-G525-SL
Information about the Instructions of Use
1.2 Improper Use
All unintended use and all device-related activities not described in these
instructions of use is to be deemed as unauthorised misuse outside the legal
limits of indemnity of the manufacturer.
Reasonably foreseeable misuse is:
•Non-compliance with the instructions for use,
•Faulty operation,
•Operating by personnel not qualified or instructed,
•Operating the device if it is not in a proper technical condition,
•Operating the device in ambient conditions differing from the corresponding
specifications in the instructions of use
•Operating the device with voltages differing from the corresponding
specifications in the instructions of use,
•Using spare parts which are not original parts from the manufacturer,
•Using incompatible accessory components,
•Improper maintenance and repair works,
•Unauthorised modifications to the device.
1.3 Qualified Personnel
The device may only be assembled, commissioned, operated, maintained,
installed, set up, cleaned, repaired and transported by qualified skilled
personnel.
A qualified person is deemed to be someone who has been trained and
instructed for his/her activities with the device, and who has proven his/her
capability to the purchaser. The operating personnel must be authorised by the
purchaser for those activities at the device.
For the installation and operation of the device, the skilled personnel must
know and comply with the applicable guidelines and standards for handling
control equipment, electrical installations and working materials.
8 999.995.576.10-en-1.0 © Vision & Control GmbH 2019

A-DIF-60x90-G525-SL
Information about the Instructions of Use
1.4 Warranty and Liability
The contents of this document have been checked carefully and correspond to
current legislation and best practise at the time of going to press.
However, the manufacturer shall not be liable for any damage arising from the
use of this edition of the manual, and rejects any warranty derived therefrom.
Within the bounds of the legal requirements, the manufacturer shall only
be responsible for the technical safety characteristics of the device if the
maintenance, repairs and modifications to the device are performed by himself
or by authorised skilled personnel in accordance with his instructions.
Loss of warranty
The manufacturer shall accept no liability or warranty in the event of improper
use, opening of the device or incorrect maintenance.
© Vision & Control GmbH 2019 999.995.576.10-en-1.0 9

A-DIF-60x90-G525-SL
Safety
2 SAFETY
2.1 Presentation of Safety Instructions
Each safety instruction is introduced by a key word and colour highlighted.
The key word indicates the degree of danger. The danger and its cause are
described, and then the measures to prevent conceivable consequences of the
danger. These measures must be taken.
DANGER
Indicates an imminent danger with high risk, resulting in severe injuries or
death if not avoided.
WARNING
Indicates a hazardous situation with medium risk, possibly resulting in severe
injuries or death if not avoided.
CAUTION
Indicates a hazardous situation with low risk, resulting in minor or medium
injuries if not avoided.
NOTICE
Indicates a situation that may result in property damage.
10 999.995.576.10-en-1.0 © Vision & Control GmbH 2019

A-DIF-60x90-G525-SL
Safety
2.2 Safe Handling of the Device
Read the following applicable safety instructions carefully and completely.
Follow the instructions for your own safety, the safety of other people, and to
avoid damage to the device and the connected technical equipment. Hazards
going beyond the general safety instructions are referred to separately at the
relevant points in this manual.
CAUTION
Risk of injury due to electric shock.
•Before starting work on the device, disconnect it from the
operating voltage supply.
•Follow all applicable safety regulations for the preparation
and operation of electrical devices.
© Vision & Control GmbH 2019 999.995.576.10-en-1.0 11

A-DIF-60x90-G525-SL
Scope of Delivery and Accessories
3 SCOPE OF DELIVERY AND ACCESSORIES
3.1 Scope of Delivery
Designation Quantity
Device A-DIF-60x90-G525-SL 1 x
Instructions for Use A-DIF-60x90-G525-SL 1 x
3.2 Accessories
Connection cable M8, 4-pin, open cable end
Designation Description Order no.
Cable with M8 socket,
4-pin, straight, 1 m
1-11-611
Cable with M8 socket,
4-pin, straight, 2 m
1-11-612
Cable with M8 socket,
4-pin, straight, 3 m
1-11-613
Cable with M8 socket,
4-pin, straight, 5 m
Connection cable with 4-pin M8 socket
and open cable end with ferrules, 4 x
0.5 PUR, IP67, straight socket
1-11-614
Extender cable M8, 4-pin
Designation Description Order no.
M8-Extender cable, 4-pin,
1.5 m, straight
1-11-094
M8-Extender cable, 4-pin,
3 m, straight
Extender cable with 4-pin M8 socket
and 4-pin M8 plug, 4 x 0.5, PUR, IP67,
socket and plug straight 1-11-095
12 999.995.576.10-en-1.0 © Vision & Control GmbH 2019

A-DIF-60x90-G525-SL
Scope of Delivery and Accessories
vicolux smart light lighting controller
Designation Description Order no.
DLC-3005 Digital lighting controller, wall
mounting, continuous operation 4.8 A,
flash operation 9.3 A
1-30-202
DLC-3005-R Digital lighting controller, rail mounting,
continuous operation 4.8 A, flash
operation 9.3 A
1-30-209
Connection cable lighting (M8, 4-pin) to DLC
Designation Description Order no.
Adapter cable M8, 4-pin,
0.15 m
1-30-208
Adapter cable M8, 4-pin,
1 m
1-30-211
Adapter cable M8, 4-pin,
2 m
Adapter cable with 4-pin M8
socket and 4-pin PTSM plug,
4 x 0,5 mm², PUR.
For connecting vicolux smart light to a
digital lighting controller DLC3005. 1-30-212
Connection cable DLC - operating voltage supply
Designation Description Order no.
Connection cable
DLC3005, 1 m
1-30-222
Connection cable
DLC3005, 2 m
Connection cable with 2-pin PTSM
plug and open cable end with ferrules
(0.5 mm2), 2 x 0.5 mm2, PUR.
For connection of the lighting
controller DLC3005 to an operating
voltage supply.
1-30-223
© Vision & Control GmbH 2019 999.995.576.10-en-1.0 13

A-DIF-60x90-G525-SL
Device Description
4 DEVICE DESCRIPTION
4.1 Device Views
1
4
6
5
3
2
Image 1: Device view
1Light-emitting surface
24 x M4 mounting hole (through bore),
4 x Ø6 H7 - depth 3.4 mm (on both sides)
3Casing
4Connection cable with 4-pin M8 connector
54 x M3 mounting hole - depth 6.2 mm
62 x M3 mounting hole - depth 10.0 mm (on both sides)
14 999.995.576.10-en-1.0 © Vision & Control GmbH 2019

A-DIF-60x90-G525-SL
Device Description
4.2 Notices on the device
Following instructions are provided on the device:
Type plate
A-DIF-60x90-XXXX-SL
Mad e in G er ma ny
www.vision-control.com
1
2
3
Image 2: Type plate
1Device designation as DataMatrix code
2Manufacturer information
3Device designation as plain text
© Vision & Control GmbH 2019 999.995.576.10-en-1.0 15

A-DIF-60x90-G525-SL
Technical Data
5 TECHNICAL DATA
5.1 General Parameters
Parameter Characteristic
Housing material Aluminium, black anodised
Optical material PMMA
Housing dimensions 75 mm x 97 mm x 21 mm
(without connector)
Dimensions light-emitting surface 60 mm x 90 mm
Weight 215 g
Degree of protection (IP) IP 50
Safety class Class III, safety extra low voltage (SELV)
Risk group (DIN EN 62471) Risk group 0 (exempt group)
Overheat protection TMAX(1) 75 °C
(1) Protection against overheating is only guaranteed in combination with
vicolux smart light lighting controllers.
16 999.995.576.10-en-1.0 © Vision & Control GmbH 2019

A-DIF-60x90-G525-SL
Technical Data
Connecting cable
Parameter Characteristic
Length 150 mm
Cable diameter 5.0 mm
Core cross-section 4 x 0.5 mm²
Material cable coating PUR
Drag chain suitable yes
Bending radius cable fixed at least 5 x cable diameter
Bending radius cable moved at least 10 x cable diameter
Bending cycles at least 4 million
Robot-suitable no
Connector
Parameter Characteristic
Connector 4-pin M8 connector
Mechanical operation > 100 mating cycles
Degree of protection (IP) IP 67 (if connected)
Rated current 5 A
Rated voltage 30 V
© Vision & Control GmbH 2019 999.995.576.10-en-1.0 17

A-DIF-60x90-G525-SL
Technical Data
5.2 Electrical Parameters
NOTICE
If the lighting is operated by using power sources of other manufacturers,
verify that temperature, current and pulse time have to be kept inside
specified limits! Please refer to the diagram: "Pulse load ".
There is no automatic limitation of the electrical parameters. The temperature
of the device is not monitored automatically.
Parameter Min Nom Max
Continuous operation
LED current ILED 1.1 A (1) 2.4 A (2)
Forward voltage ULED at ILED Max 5.6 V 7.4 V
Power consumption Ptot 8.0 W (1)
Flash mode / Pulse mode
LED current ILED 19.2 A (2),(3)
Forward voltage ULED at ILED Max 9.4 V 11.2 V
Flash performance Pflash 200.0 W (2),(3)
(1) The nominal values refer to an ambient temperature of 25 °C and free
convection.
(2) Maximum power of the lighting (maximum current) is achieved at optimal
heat dissipation only.
(3) Error-free operation is only guaranteed in combination with vicolux
smart light controllers. The controller limits the electrical parameters
automatically and also monitors the temperature of the device.
18 999.995.576.10-en-1.0 © Vision & Control GmbH 2019

A-DIF-60x90-G525-SL
Technical Data
Pulse load
0.0
5.0
10.0
15.0
20.0
1.0 E-5 1.0 E-4
1.0 E-3
1.0 E-2 1.0 E-1 1.0 E+0 1.0 E+1 1.0 E+2
1
0.5 0.2
0.1 0.05 0.02
D:
LED current ILED [A]
tON [s]
ILED
tOFF
tON
D = tON
tON + tOFF
D
tON
tOFF
Duty Cycle
Power-on time
Power-off time
Image 3: Pulse load
© Vision & Control GmbH 2019 999.995.576.10-en-1.0 19

A-DIF-60x90-G525-SL
Technical Data
5.3 Photometric Parameters
Parameter Min Nom Max
Peak wavelength λpeak (1) 520 nm
Dominant Wavelength λdom (1) 516 nm 525 nm 534 nm
Spectral bandwidth Δλ (1) 33 nm
Continuous operation
Radiance 25 W/(m²sr) 45 W/(m²sr)
Flash mode / Pulse mode
Radiance 165 W/(m²sr)
(1) The values stated are maintained as from an LED current of 0.2 A.
Spectral Emission
Relative spectral emission [%]
Wavelength [nm]
0
20
40
60
80
100
450 500 550 600 650
Image 4: Spectral emission
20 999.995.576.10-en-1.0 © Vision & Control GmbH 2019