Vision & Control TZB38-IR850-P-24V User manual

creating machine vision VISION & CONTROL
Instructions for Use
TZB38-IR850-P-24V
Telecentric Lights,
Luminous colour: Infrared - 850 nm
Instructions for Use
TZB38-IR850-P-24V
Telecentric Lights,
Luminous colour: Infrared - 850 nm
999.995.409.10-en-1.4
© Vision & Control GmbH 2021

Impress
Publisher / Manufacturer Vision & Control GmbH
Mittelbergstraße 16
98527 Suhl, Germany
Telephone: [phone]
Telefax: [phone]
www.vision-control.com
Name of the document 999.995.409.10-en-1.4
Date of first issue 2020-12-15
Date modified 2021-04-20
Copyright © Vision & Control GmbH 2021
Copyright
It is forbidden to pass this document on to third parties, reproduce and
communicate its contents in as far as this has not been expressly authorized.
Offenders will be liable for damages.
All rights are reserved with respect to patent, utility sample and design patent
registrations, as well as for rights of use within the scope of copyright.
vicotar®, vicolux®, pictor®, vicosys® and vcwin® are registered trademarks of
Vision & Control GmbH.
The products and brand names of other manufacturers or suppliers are
mentioned for information only.
2 -- © Vision & Control GmbH 2021

Validity
These instructions for use are valid for the following device:
Device Order no.
TZB38-IR850-P-24V 1-33-243
Product Identification
Designation Description
TZB Telecentric Lights
38 Luminous field diameter in mm
IR850 Luminous colour: Infrared - 850 nm
P Power LED
24V 24 V DC operating voltage,
with integrated lighting controller
© Vision & Control GmbH 2021 -- 3

TZB38-IR850-P-24V
Table of Contents
TABLE OF CONTENTS
1 Information about the Instructions of Use..................................................5
1.1 Intended Use................................................................................................ 5
1.2 Improper Use................................................................................................6
1.3 Qualified Personnel...................................................................................... 6
1.4 Warranty and Liability...................................................................................7
2 Safety.............................................................................................................. 8
2.1 Presentation of Safety Instructions.............................................................. 8
2.2 Safe Handling of the Device........................................................................ 9
3 Scope of Delivery and Accessories.......................................................... 10
3.1 Scope of Delivery....................................................................................... 10
3.2 Accessories.................................................................................................10
4 Device Description...................................................................................... 12
4.1 Device Views.............................................................................................. 12
4.2 Notices on the device.................................................................................13
5 Technical Data............................................................................................. 14
5.1 General Parameters................................................................................... 14
5.2 Electrical Parameters................................................................................. 15
5.3 Photometric Parameters.............................................................................15
5.4 Conditions for Operation, Storage and Transport...................................... 16
5.5 Technical Drawings.....................................................................................17
6 Commissioning............................................................................................ 18
6.1 Unpacking................................................................................................... 18
6.2 Mounting the Device...................................................................................18
6.3 Mounting the accessories...........................................................................19
6.4 Connecting..................................................................................................21
6.4.1 Pin assignment...................................................................................21
7 Operation...................................................................................................... 22
7.1 Making Operational Readiness.................................................................. 22
7.2 Operating Modes........................................................................................ 23
8 Maintenance and Service........................................................................... 24
8.1 Maintenance............................................................................................... 24
8.2 Service........................................................................................................ 25
9 Disposal........................................................................................................ 26
10 EU Declaration of Conformity.................................................................. 27
4 999.995.409.10-en-1.4 © Vision & Control GmbH 2021

TZB38-IR850-P-24V
Information about the Instructions of Use
1 INFORMATION ABOUT THE INSTRUCTIONS OF
USE
This document contains technical information, important instructions for correct
installation, commissioning and use, as well as product information which were
up-to-date at the time of going to press.
Using this document makes it easier for you to familiarise yourself with the
device and avoid malfunctions caused by improper operation.
The instructions of use and the local regulations and rules must be followed.
To ensure a save and proper application, please read the instructions of use
carefully and keep them for future reference.
1.1 Intended Use
The device is intended exclusively for use as a lighting element for industrial
image processing in automation technology.
The device is not suitable for use in potentially explosive areas.
The device is intended for use in closed rooms.
The device may only be used if it is in technically faultless condition and only
for its intended purpose, and only in accordance with the specifications in this
instructions of use by authorised operative personnel, who are aware of the
safety rules and hazards.
If the device is planned to be used for any other purpose or in a different
environment, the express authorisation of the manufacturer must be obtained
in advance. Any modifications or adaptations required may only be made by
the manufacturer.
© Vision & Control GmbH 2021 999.995.409.10-en-1.4 5

TZB38-IR850-P-24V
Information about the Instructions of Use
1.2 Improper Use
All unintended use and all device-related activities not described in these
instructions of use is to be deemed as unauthorised misuse outside the legal
limits of indemnity of the manufacturer.
Reasonably foreseeable misuse is:
•Non-compliance with the instructions for use,
•Faulty operation,
•Operating by personnel not qualified or instructed,
•Operating the device if it is not in a proper technical condition,
•Operating the device in ambient conditions differing from the corresponding
specifications in the instructions of use
•Operating the device with voltages differing from the corresponding
specifications in the instructions of use,
•Using spare parts which are not original parts from the manufacturer,
•Using incompatible accessory components,
•Improper maintenance and repair works,
•Unauthorised modifications to the device.
1.3 Qualified Personnel
The device may only be assembled, commissioned, operated, maintained,
installed, set up, cleaned, repaired and transported by qualified skilled
personnel.
A qualified person is deemed to be someone who has been trained and
instructed for his/her activities with the device, and who has proven his/her
capability to the purchaser. The operating personnel must be authorised by the
purchaser for those activities at the device.
For the installation and operation of the device, the skilled personnel must
know and comply with the applicable guidelines and standards for handling
control equipment, electrical installations and working materials.
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TZB38-IR850-P-24V
Information about the Instructions of Use
1.4 Warranty and Liability
The contents of this document have been checked carefully and correspond to
current legislation and best practise at the time of going to press.
However, the manufacturer shall not be liable for any damage arising from the
use of this edition of the manual, and rejects any warranty derived therefrom.
Within the bounds of the legal requirements, the manufacturer shall only
be responsible for the technical safety characteristics of the device if the
maintenance, repairs and modifications to the device are performed by himself
or by authorised skilled personnel in accordance with his instructions.
Loss of warranty
The manufacturer shall accept no liability or warranty in the event of improper
use, opening of the device or incorrect maintenance.
© Vision & Control GmbH 2021 999.995.409.10-en-1.4 7

TZB38-IR850-P-24V
Safety
2 SAFETY
2.1 Presentation of Safety Instructions
Each safety instruction is introduced by a key word and colour highlighted.
The key word indicates the degree of danger. The danger and its cause are
described, and then the measures to prevent conceivable consequences of the
danger. These measures must be taken.
DANGER
Indicates an imminent danger with high risk, resulting in severe injuries or
death if not avoided.
WARNING
Indicates a hazardous situation with medium risk, possibly resulting in severe
injuries or death if not avoided.
CAUTION
Indicates a hazardous situation with low risk, resulting in minor or medium
injuries if not avoided.
NOTICE
Indicates a situation that may result in property damage.
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TZB38-IR850-P-24V
Safety
2.2 Safe Handling of the Device
Read the following applicable safety instructions carefully and completely.
Follow the instructions for your own safety, the safety of other people, and to
avoid damage to the device and the connected technical equipment. Hazards
going beyond the general safety instructions are referred to separately at the
relevant points in this manual.
CAUTION
Risk of injury due to electric shock.
•Before starting work on the device, disconnect it from the
operating voltage supply.
•Follow all applicable safety regulations for the preparation
and operation of electrical devices.
© Vision & Control GmbH 2021 999.995.409.10-en-1.4 9

TZB38-IR850-P-24V
Scope of Delivery and Accessories
3 SCOPE OF DELIVERY AND ACCESSORIES
Power supply and communication cables are required to operate the device.
Because of the many possible configurations, the cables are listed in the
accessories rather than included in the scope of delivery.
3.1 Scope of Delivery
Designation Quantity
Device TZB38-IR850-P-24V 1 x
Covering cap TZB38-IR850-P-24V 1 x
Instructions for Use TZB38-IR850-P-24V 1 x
3.2 Accessories
Lens holder
Designation Description Order no.
Lens Holder d45 Holder for telecentric lenses and light-
ings with 45 mm clamping diameter,
for vibration-free attachment
2-90-139
Polarizing filter / Filter adapter
Designation Description Order no.
Pole filter M40.5x0.5 Linear polarizing filter in the range of
420 nm to 780 nm
2-91-220
Filter adapter d45 - M40.5 Slip-on adapter for use of a M40.5x0.5
filter on lenses with 45 mm clamping
diameter
2-91-189
Deflection mirror
Designation Description Order no.
Deflection mirror 90-45 90° deflection, attachment for telecen-
tric lenses and lightings with 45 mm
front diameter
2-90-139
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TZB38-IR850-P-24V
Scope of Delivery and Accessories
DIN rail power supplies
Designation Description Order no.
HSN24/5.2 DIN rail power supply,
24 VDC-10% +20%, 5.2A +/-5%,
without connection cable, for lighting
1-92-017
Connection cable M8-4-pin, straight plug, 4A, 60V
Designation Description Order no.
Connection cable
M8-4pin, 10m
Connection cable with 4-pin M8 socket
and open cable end with ferrules,
4 x 0.25 mm², 4A, 60V, PUR, IP67,
straight plug
1-11-607
M8 4-pin connection cable, angled plug, 4A, 60V
Designation Description Order no.
Connection cable
M8-4pin, 2m
1-11-605
Connection cable
M8-4pin, 5m
1-11-604
Connection cable
M8-4pin, 10m
Connection cable with 4-pin M8 socket
and open cable end with ferrules,
4 x 0.25 mm², 4A, 60V, PUR, IP67,
angled plug
1-11-606
Connection cable M8-4-pin, straight plug, 5A, 30V
Designation Description Order no.
Connection cable
M8-4pin, 1m
1-11-611
Connection cable
M8-4pin, 2m
1-11-612
Connection cable
M8-4pin, 3m
1-11-613
Connection cable
M8-4pin, 5m
Connection cable with 4-pin M8 socket
and open cable end with wire-end
ferrules, 4 x 0.5 mm², 5A, 30V, PUR,
IP67, straight plug
1-11-614
© Vision & Control GmbH 2021 999.995.409.10-en-1.4 11

TZB38-IR850-P-24V
Device Description
4 DEVICE DESCRIPTION
4.1 Device Views
1
2
3
6
5
55 4
Image 1: Geräteansicht
1Casing
2Light-emitting surface
3Identification plate
4Note screw-in depth
5Mounting surface with mounting holes
6Connector M8-4pin
12 999.995.409.10-en-1.4 © Vision & Control GmbH 2021

TZB38-IR850-P-24V
Device Description
4.2 Notices on the device
Following instructions are provided on the device:
Type plate
Type: TZB38-XXXX-P-24V
SN.: XXXXXXXX
1
2
Image 2: Type plate
1Device designation
2Serial number
Notice Screw-in depth
screw-in depth
max. 7mm
Image 3: Notice Screw-in depth
© Vision & Control GmbH 2021 999.995.409.10-en-1.4 13

TZB38-IR850-P-24V
Technical Data
5 TECHNICAL DATA
5.1 General Parameters
Parameter Characteristic
Housing material Aluminium, black anodised
Optical material Glass
Housing dimensions Length: 103 mm without connector
Diameter max.: 45 mm
Dimensions light-emitting
surface
Diameter: 39 mm
Connector Male connector, M8, 4-pin
Weight 280 g
Degree of protection IP 50
Safety class Class III, safety extra low voltage (SELV)
Risk group (DIN EN 62471) Risk group 0 (exempt group)
Connector
Parameter Characteristic
Connector 4-pin M8 connector
Mechanical operation > 100 mating cycles
Degree of protection (IP) IP 67 (if connected)
Rated current 3 A
Rated voltage 50 V
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TZB38-IR850-P-24V
Technical Data
5.2 Electrical Parameters
Parameter Min Nom Max
Operating voltage UO19 V 24 V 29 V
Power consumption at UO = 24 V DC 0.4 W 0.5 W 0.6 W
Input voltage OFF 0 V 2.0 V
Input current OFF 0 mA 0.2 mA
Input voltage ON 4 V 29 V
Input current ON 1.0 mA 2.0 mA
Switch input
ON/OFF
Input delay tD50 µs 100 µs 150 µs
5.3 Photometric Parameters
Parameter Min Nom Max
Peak wavelength λpeak 860 nm
Centroid Wavelength λcentroid 850 nm
Spectral bandwidth Δλ 30 nm
Full divergence angle 2α 0.72
Luminous field diameter (1) 29 mm
Luminous efficacy of radiation 0.302 lm/W
Continuous operation / Continuous operation, switchable
Irradiance (1) 0.4 W/m2
Illuminance (1) -
Radiance (2) 1.3 kW/m2sr
Luminance (2) -
(1) at 200 mm working distance
(2) at 11 mrad
© Vision & Control GmbH 2021 999.995.409.10-en-1.4 15

TZB38-IR850-P-24V
Technical Data
Spectral Emission
Relative spectral emission [%]
Wavelength [nm]
0
20
40
60
80
100
700 800 850 900 950750
Image 4: Spectral emission
5.4 Conditions for Operation, Storage and Transport
Observe the specified ambient conditions when transporting and storing the
device.
For accessories, connected devices and components observe the specific
information in the associated instructions for use.
Ambient Conditions
Operation Storage /Transport
Temperature 0 °C to 45 °C - 20 °C to 60 °C
Air humidity 20 % to 80 % 20 % to 95 %
Condensation water not permissible not permissible
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TZB38-IR850-P-24V
Technical Data
5.5 Technical Drawings
Valid for: TZB38-XXXX-P-SL
Mittelbergstraße 16; 98527 Suhl
1 2 345 1 2 345
A A
B B
C C
D D
M8 connector
TZB38-XXXX-P-24V TZB38-XXXX-HP-24V
light-emitting surface
Ø39
2 x M4 - depth 7
17.4
2023
50
103
20.75
13
Ø45
Image 5: Technical Drawings (dimensions in mm)
© Vision & Control GmbH 2021 999.995.409.10-en-1.4 17

TZB38-IR850-P-24V
Commissioning
6 COMMISSIONING
NOTICE
Installation and connection operations may only be performed in the off and
de-energised state.
6.1 Unpacking
1. Lift the cardboard, together with the device, out of the carton.
2. Fold out the tucked in sides on the bottom of the cardboard. The film
loosens and forms an insertion pocket.
3. Remove the device out of the insertion pocket.
4. Dispose the packing material.
6.2 Mounting the Device
For mounting the device there is a mounting surface with tapped holes on the
bottom.
2 2
1
Image 6: Mounting holes
1Mounting surface
22 x M4x0.5 tapped hole
maximum screwed-in depth: 7 mm
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TZB38-IR850-P-24V
Commissioning
6.3 Mounting the accessories
Mount the Lens Holder
a
a
1.) 2.) 3.)
1. Loosen the M5 hexagon nuts (a) on the lens holder.
2. Slide the lens holder to the desired location on the lighting.
3. Tighten the M5 hexagon nuts alternately hand-tight in small steps.
Mount the Filter adapter (slip-on adapter)
1.) 2.) 3.)
a
a
a
1. Loosen the M3 threaded pins (a) of the slip-on adapter.
2. Attach the slip-on adapter on the lighting.
3. Tighten the M3 thread pins alternately hand-tight in small steps.
Then screw the filter into the internal thread of the slip-on adapter.
© Vision & Control GmbH 2021 999.995.409.10-en-1.4 19

TZB38-IR850-P-24V
Commissioning
Mount the Deflection Mirror
1.) 2.) 3.)
a
a
a
a
b
1. Loosen the M3 threaded pins (a) of the deflection mirror.
2. Attach the deflection mirror on the lighting. Rotate the mirror (b) to the
desired position.
3. Tighten the M3 thread pins alternately hand-tight in small steps.
20 999.995.409.10-en-1.4 © Vision & Control GmbH 2021