Vmac VR70 User manual

UNDERHOOD AIR COMPRESSORS
UNDERHOOD AIR COMPRESSORS
UNDERHOOD AIR COMPRESSORS
UNDERHOOD AIR COMPRESSORS
UNDERHOOD AIR COMPRESSORS
UNDERHOOD AIR COMPRESSORS
UNDERHOOD AIR COMPRESSORS
UNDERHOOD AIR COMPRESSORS
UNDERHOOD AIR COMPRESSORS
UNDERHOOD AIR COMPRESSORS
UNDERHOOD AIR COMPRESSORS
UNDERHOOD AIR COMPRESSORS
UNDERHOOD AIR COMPRESSORS
UNDERHOOD AIR COMPRESSORS
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UNDERHOOD AIR COMPRESSORS
TM
1995 - 2001 INTERNATIONAL 4900,
4800, 4700, & 4700LP DT 466E
System # V900019
Installation Manual

Installation Manual Document #1930026
VR70 Underhood Air Compressor
System Number V900019
Application: 1995 - 2001 International 4900, 4800, 4700 & 4700LP DT 466E
Publication Date: Revised by T. W. Mitchner, 26August2003
Origination Documents: 1900671a - Introduction
1900671b - Installing the compressor
1900671c - Installing the tank and lines
1900671 d- Installing the control unit
1900671e - Installing the Throttle Commander
1930026- Illustrated parts list
1900130 - Warranty registration
Registered Trademarks:
VR70, VMAC and Throttle Commander are registered trademarks of VMAC.
International is a trademark of Navistar International Corporation.
Loctite, Klean N’ Prime, 242 and PST are registered trademarks of Loctite Corporation.
Nylok is a registered trademark of Nylok Fastener Corporation.
Notice:
Manuals and products are subject to change without notice.
Copyright 2003
The contents of this manual may not be reproduced in any form without the express
written permission of VMAC

Contents
GENERAL INFORMATION ................................................................................................. 3
INTRODUCTION ........................................................................................................................ 5
INSTALLATION NOTES ............................................................................................................... 6
ORDERING PARTS ..................................................................................................................... 7
WARRANTY ............................................................................................................................. 7
CHANGES AND IMPROVEMENTS ................................................................................................... 7
SPECIAL INSTALLATION NOTES................................................................................................8
PART 1: INSTALLING THE COMPRESSOR AND OIL COOLER ................................ 9
1.1 PREPARING FOR INSTALLATION .......................................................................................... 11
1.2 INSTALLING THE BRACKET AND COMPRESSOR ...................................................................... 12
1.3 INSTALLING THE OIL COOLER-FILTER ASSEMBLY .................................................................. 15
PART 2: INSTALLING THE AIR TANK AND LINES ................................................... 19
2.1 INSTALLING THE TANK MOUNTS AND THE TANK .................................................................. 21
2.2 CONNECTING THE AIR AND OIL LINES ................................................................................. 24
2.3 ADDING OIL TO THE SYSTEM ............................................................................................. 26
2.4 COMPLETING THE INSTALLATION ...................................................................................... 26
PART 3: INSTALLING THE CONTROL UNIT ............................................................... 27
3.1 INSTALLING THE CONTROL UNIT ........................................................................................ 29
3.2 CONNECTING THE WIRING ................................................................................................ 31
PART 4: INSTALLING THE THROTTLE COMMANDER ........................................... 35
4.1 MOUNTING AND CONNECTING THE THROTTLE COMMANDER ................................................. 37
ILLUSTRATED PARTS LIST .............................................................................................. 39
WARRANTY REGISTRATION .......................................................................................... 45
1

2

General Information
System #V900019
1995 - 2001 INTERNATIONAL 4900, 4800, 4700, &
4700LP, DT 466E
UNDERHOOD AIR COMPRESSOR
3
DOCUMENT 1930026