WING ASSEMBLY - JOINING THE WING HALVES (Gont.)
2A- Apply plenty of30 minuta epory 2B-Align the two wing panels and 2C- Use low tack masking tape to hold
gluetoall surfac6 slowly close the gap until the tightly together
:ilg",'iil "11f"."31" rirmr' in
Step 2.4 Once the epoxy has cured completely (allow sev- supplied.Starting on the bottom side of the wing, stick the
eral hours at least), the tape can be carefully removed from tape centrally over the joint ensuring that it is pressed down
the wing panels. Peel the tape back on itself... do not pull firmly as you work around the wing. Wrap the tape all the
upright away from the wing. To seal and finish the joint in way around the wing joint in one piece, starting and finish-
the wings, a roll of wing joiner tape has been ing on the bottom.
Step 2.1 When the epoxy has cured in Stage 1, trial fit the
second wing panel onto the wing joiner first to ensure that
the two panels fit without an excessive gap.
Step 2.2 Now apply plenty of epoxy to the wing joiner and
wing root ribs of both wing panels. Use only 30 minute
epoxy to ensure a strong bond and give yourself plenty of
working time. As described in the Step 1.3, repeatedly
apply epoxy and insert into the wing joiner cavity, the epoxy
should ooze from the joint and the excess should be
cleaned off with a rag or tissue before it cures.
Step 2.3 Use low tack maskilg tape to align the wing sur-
faces and hold the two panels together until the epoxy
cures.
3A- Prepare the servos by fitting the
rubber grommets & ferrules supplied
with your seryos
2D- Apply tape over the joint starting
here on the boftom as shown
To install the aileron servos into the wing you will need the following items:
- 2 micro servos (with mouting screws control arms and grommets)
- Two aileron control rod assemblies with a clevis screwed onto both ends
- Low tack masking tape
- 2 aileron control horn assemblies
- 2 aileron extension cables 12 in (30 cm)
Step 3.1 Turn the wing upside down.
Step 3.2 Trial fit the aileron servo into the servo mounting cavity. You may have
to modify the cavity slightly to provide clearance for the servo and servo wires.
Step 3.3 Use a hobby knife to modify the cavity as required. Most servos have
their output shaft closer to one end than the other. Mount the servo so that the
output shaft is closer to the leading edge of the wing.
Step 3.4 Securely attach an aileron extension cable to the servo. Thread the
cable through the wing tube to the center of the wing. Screw the servo into place
with the screws and grommets supplied. lt is important to install the grommets
and screws correctly. See the manual that came with your radio for intructions
about your paticular servo grommets.(Note that in some type servo installation
without the grommets)
Step 3.5 Fasten the screws down according to the seryo manufacturers recom-
mended tightness.
Step 3.6 Repeat step 3.2 to 3.5 for the other wing panel.
2E-Continue applying the tape over 2F- Gontinue back around to the bgttom
the top of the wing, pressing down of the wing & overlap the tape where you
firmly as you go stafted. Trim off excess tape
INSTALLING THE AILERON SERVO INTO THE WING
38- Aileron servo location