Vogt HE S Series Installation manual

5/2/2011
HE S Series
TUBE-ICE
MACHINE
INSTALLATION
&
START-UP
INSTRUCTIONS
Part Number: 12A4171S0702

Installation & Start-up – HES Series
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Blank Page

Installation & Start-up – HES Series
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Revision Date: April 2011
Table of Contents
Bin Installation ----------------------------------------------------------- 5
Setting the Ice Machine on the Bin ----------------------------------- 5
Figure-1 Ice Bin to Machine Layout ------------------------------- 5
Figure-2 Forklift-&-Blocks Method -------------------------------- 6
Figure-3 Forklift-&-Rope or Lifting Straps Method ------------- 7
Sealing Instructions-Ice Machine to Bin Top ----------------------- 8
Figure-4 Machine to Bin Top Installation ------------------------- 8
Connecting Electrical, Water & Drains ----------------------------- 9
Figure-5 Rear Utility Connection Layout -------------------------- 9
Wiring & Electrical Connection -------------------------------------- 10
Figure-6 Terminal Block Connections ----------------------------- 10
Table-1 Electrical Specifications ------------------------------------ 10
Piping & Drain Connections ------------------------------------------- 11
Table-2 Water Supply & Drains ------------------------------------ 11
Figure-7 Water Connections ----------------------------------------- 11
Figure-8 Typical Space Diagram ----------------------------------- 12
Air-Cooled Installation Instructions --------------------------------- 13
Table-3 Pounds R-404A to Add vs Liquid Line Length ---------- 14
Table-4 Air-Cooled Condenser Data -------------------------------- 15
Table-4A Cold Weather Kit Parts ----------------------------------- 16
Figure-9 Condenser Dimensions ------------------------------------- 16
Figure-9A Condenser Field Piping, 50/25/25 Split --------------- 17
Figure-9B Condenser Field Piping, 50/50 Split ------------------- 18
Condenser Equivalent Line Size Worksheet ----------------------- 19
Table-5 Fitting factors ------------------------------------------------ 19
Figure-10 Minimum Traps for Discharge Lines ------------------ 19
Air-Cooled Condenser Wiring----------------------------------------- 20
Figure-11 Condenser Wiring to Ice Machine ---------------------- 20
Figure-12 Wiring for Single Fan, 50/50 Split --------------- 20
Figure-12A Wiring for Single Fan, 50/25/25 Split --------- 21
Figure-12B Wiring for Dual Fan, 50/50 Split --------------- 22
Refrigerant Connections to Air-Cooled Condenser --------------- 23
Figure-13 Field Attachment for Refrigerant Tubing ------------- 23
Table-6 Torque Ratings for Rotalock Connectors ---------------- 23
Ice Bin Thermostat Sensor Installation ------------------------------ 24
Figure-14 Location of Thermostat Sensors ------------------------ 24
Programming the Electronic Bin Thermostat ---------------------- 25
Figure-15 Electronic Thermostat ------------------------------------ 25

Installation & Start-up – HES Series
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Table of Contents (Cont.)
Initial Start-Up & Installation Procedure --------------------------- 26
Figure-16 Piping Schematic, Air-Cooled -------------------------- 26
Figure-17 Piping Schematic, Water-Cooled ----------------------- 27
Figure-18 Switch Plate ------------------------------------------------ 28
Figure-19 Control Circuit Breakers --------------------------------- 29
General Machine Information ----------------------------------------- 31
Refrigerant Charge ----------------------------------------------------- 31
Total Pump down Mode----------------------------------------------- 31
Adding Refrigerant ---------------------------------------------------- 31
Adjustable Blowdown ------------------------------------------------- 32
Automatic Blowdown ------------------------------------------------- 32
Figure-20 Automatic Blowdown / Petcock ------------------------- 32
Troubleshooting -------------------------------------------------------- 33
Table-7 PLC Inputs, Outputs & Fault Codes ----------------------- 33
Figure-21 Fault Indicator / Selector switch Location ------------- 33
Figure-22 Copeland Performance Alert Wiring ------------------- 34
Figure-23A Control Panel Layout ----------------------------------- 35
Figure-23B Control Panel Layout (Hoffman Enclosure) --------- 35
Table-9 Control Panel Parts List ------------------------------------- 36
Figure-24 HES Wiring Schematic, Single Ice --------------------- 37
Figure-25 HES Wiring Schematic, Dual Ice ----------------------- 38
Figure-26 HES Wiring Schematic, Single Ice (Dual Voltage)--- 39
Figure-27 HES Wiring Schematic, Single Ice (400/460V) ------ 40
Figure-28 Casing Installation ---------------------------------------- 41
Convert from Cylinder Ice to Crushed Ice ------------------------- 42
Table-10 Recommended Freezer Pressure Settings --------------- 42
Table-11 Recommended Ice Weights per cycle ------------------- 42
Review Checklist --------------------------------------------------- 43
Warranty Registration / Start-up Form ---------------------- 44

Installation & Start-up – HES Series
5
Installing Your Tube-Ice Machine
! WARNING !
Only service personnel experienced and certified in refrigeration and qualified to work
with high voltage electrical equipment should be allowed to install or work
on this Tube-Ice
®
machine.
! WARNING !
Important Notice.
The Warranty Registration / Start-Up Form must be completed and returned
to Vogt Tube-Ice
®
to initiate and assure a full warranty. A postage paid
envelope is provided or you may fax the report to 800-770-8648.
Bin Installation. Set the bin on solid, level footing. Inside the bin you will find the four
legs. Screw these legs to the bottom of the bin. You can make MINOR leveling adjustments by
using these legs as leveling screws, as outlined in the manufacturer’s instructions.
Setting the ice machine on the ice bin. Once the ice storage bin is level, the Tube-Ice
®
machine can be elevated and placed on the bin top. Using the dimensions in FIGURE-1 below,
mark the machine footprint on the bin top by measuring over from the ice chute opening.
Note: Above machine footprint shown with stainless casings
Machine footprint with no casings: 40” X 26”
Machine footprint with plastic casings: 41” X 27 1/2”
FIGURE - 1
Ice Bin to Machine Layout

Installation & Start-up – HES Series
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FIGURES 2 and 3 illustrate two methods of lifting & setting Tube-Ice
®
machine on a ice storage bin.
! CAUTION !
The approximate weight of the machine is 1360 pounds.
Always use equipment with adequate load-carrying capacity.
! CAUTION !
FIGURE - 2
Forklift-&-Blocks Method
You need: + forklift truck with adequate load and height capacities
+ (8) 2X4 wood blocks 8 in. long
+ (2) wooden 2X4’s measuring 3-ft. long
+ pry bar
Step 1. Position Tube-Ice
®
machine on forks.
! CAUTION !
The Tube-Ice
®
machine may be somewhat top heavy on the rear.
! CAUTION !
Step 2. Stack wood blocks in each corner of the drip pan on top of the ice storage bin.
Step 3. Lift and set Tube-Ice
®
machine on wood blocks.
Step 4. Remove forklift.
Step 5. Stack 3-ft. long 2X4’s beside drip pan, overlapping front and back of bin.
Step 6. Using a pry bar with fulcrum on 2X4’s, raise side of machine enough to remove TOP
wood blocks.
! CAUTION !
Do not remove top AND bottom blocks at the same time.
! CAUTION !
Step 7. Repeat steps 5 and 6 on other side.
Step 8. With machine sitting on one (1) block under each corner, repeat steps 5, 6, and 7 remove
remaining blocks. Drip pan flanges may bend slightly.
Step 9. Straighten bent drip pan flanges.
Step 10. Check alignment of ice chute to bin opening.

Installation & Start-up – HES Series
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FIGURE - 3
Forklift-&-Rope or Lifting Straps Method
You need: + extra headroom
+ Forklift with adequate load and height capacities
+ 1/2” rope or four lifting straps to bind forks to top angles
Step 1. Remove front, rear, and top access panels.
Step 2. Position fork truck so that forks are resting flat on top angles of Tube-Ice
®
machine.
Step 3. Use the rope or straps to securely bind forks to the top angles.
! CAUTION !
Be sure the bin is level and is set in its proper location.
See the space diagram, FIGURE 6.
! CAUTION !
Step 4. Lift Tube-Ice
®
machine and set into drip pan of bin.
Step 5. Remove rope or straps and fork truck.
Step 6. Check alignment of ice chute to bin opening.

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Sealing Ice Machine to Bin Top.
For machines installed on bins that do not have a drip pan, the perimeter of the ice machine
must be sealed with silicone. A tube of silicone sealant, and instructions are shipped inside the
ice machine for this purpose. (See FIGURE-4 and the instructions below)
1. Set machine on bin making sure that ice discharge chute is centered over bin
top opening.
2. Apply approximately 1/8” fillet bead of silicone to all sides of frame where it
meets bin top as shown in Detail “A”. NOTE: make sure that silicone bead on
frame does not interfere with proper casing fitup.
FIGURE – 4
Machine to Bin Top Installation

Installation & Start-up – HES Series
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Connecting Electrical, Water & Drains
! WARNING !
The scroll compressor is phase sensitive. The compressor rotation must be checked before
the unit is operated. Failure to do so may affect compressor warranty.
! WARNING !
All electrical, water, drains, and air-cooled condenser connections are made at the rear of the ice
machine. See FIGURE-5 below for location information of all connecting points.
FIGURE – 5
Rear Utility Connection Layout

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10
Wiring And Electrical Connection.
! WARNING !
Only service personnel experienced in refrigeration and qualified to work with high
voltage electrical equipment should be allowed to install or work on the Tube-Ice
®
machine.
! WARNING !
Refer to TABLE-1 below to properly size wiring connections. A fused disconnect must be
provided near the Tube-Ice
®
machine. Connect 3-phase power to terminals L1, L2, L3 for
operation of the Tube-Ice
®
machine and its controls. (See FIGURE-6) If one leg of the 3 phase
power is higher or lower (“Wild”), then it should be connected to terminal #L2. Connect the
“Ground” wire to the “Ground” terminal provided. On dual voltage, 50 Hz machines, the 220V
single phase should be connected to terminals L4 and L5.
Note: When initially starting the machine, the scroll compressor must be phased properly. If
the compressor is run backwards for an extended period of time, the compressor may be
damaged.
208/230V Air-cooled condenser should be wired to terminals 20,21,22 and 23. (see FIG. 11 &
12). 460V air cooled condensers should be wired to terminals B1, B2, B3, 22 & 23.
FIGURE – 6
Terminal Block Connections
Standard Voltages: Water Cooled Air Cooled
Model Voltage F.L.A. Min. Ampacity Max. Fuse F.L.A. Min. Ampacity Max. Fuse
208/230, 3p, 60 hz 18.0 20.9 30 21.4 24.3 35
460, 3p, 60 hz 9.0 10.4 15 10.3 11.7 20
220, 3p, 50 hz 19 21.0 35 22.4 25.3 35
HES20
400, 3p, 50 hz 9.5 10.9 15 10.8 12.2 15
208/230, 3p, 60 hz 21.6 25.4 40 25.5 29.3 40
460, 3p, 60 hz 10.7 12.6 15 12.0 13.9 20
220, 3p, 50 hz 22.6 26.4 40 26.5 30.3 45
HES30
400, 3p, 50 hz 11.2 13.1 20 12.5 14.4 20
208/230, 3p, 60 hz 27.3 32.5 50 35.1 40.3 60
460, 3p, 60 hz 13.3 15.8 30 17.3 19.8 30
220, 3p, 50 hz 28.3 33.5 50 36.1 41.3 60
HES40
400, 3p, 50 hz 15.3 18.2 25 17.9 20.8 30
TABLE – 1
Electrical Specifications