Vogt TUBE-ICE 05TA User manual

12/08/00
05TA
TUBE-ICE®
MACHINE
(Includes model P118F/HE100)
Manual Part Number 12A4171M06
Revision 1
Service Manual
$5000

NOTICE
This manual is the property of the owner of this particular Tube-Ice®
machine.
Model #____________________ Serial #____________________.
It is to be left on the premises with this machine at all times. After start-
up, it should be stored in a safe place where it can be readily available
when needed for future reference in maintaining troubleshooting or
servicing.
Failure to comply with this notice will result in unnecessary
inconvenience and possible additional expenses.
This manual is intended as an informational tool for the installation,
operation, maintenance, troubleshooting, and servicing of this
equipment. If an existing situation calls for additional information not
found herein, we suggest that you contact your distributor first. If further
assistance or information is needed, please feel free to contact the factory
at 502-635-3000 or FAX at 502-635-3024.
IMPORTANT: The Warranty Registration/Start-Up Report found in the
front of this manual is to be completed and returned to the factory
promptly after the official start-up.
Please return to: TUBE ICE, LLC
Suite #19
1000 W. Ormsby Ave.
Louisville, KY 40210

12/08/00
Warranty Registration / Start-Up Form
(Medium & Large Machines)
Model Number: __________________________ Serial Number: __________________________
This form must be filled out completely and signed by the customer in order to assure acceptance by Vogt.
Date of Start-Up: _______________________________ Form Completed By: _____________________________________
AC Condenser Model Number: _____________________ AC Condenser Serial Number: _____________________________
Water Treatment System? Yes No Manufacturer: ____________________ Model: ________________________
Bin Manufacturer: _______________________ Model: _________________________ Bin Capacity: _______ lbs.
Distributor
Company Name: ____________________________________________ Phone: _______________________
Address: ____________________________________ City: _________________________ State: ___________ Zip: ___________
Service Company
Company Name: ____________________________________________ Phone: _______________________
Address: ____________________________________ City: _________________________ State: ___________ Zip: ___________
Customer (location of equipment)
Company Name: ____________________________________________ Phone: _______________________
Address: ____________________________________ City: _________________________ State: ___________ Zip: ___________
PRE-OPERATION CHECK
Machine room suitable 50°F minimum, 110°F maximum
Power Supply ______ V _____ PH _____ HZ (machine not running)
Crankcase heater on for 2 hours minimum, prior to start
All valves opened or closed as tagged
Water supply and drains connected properly
Sufficient make-up water supply (minimum 30 PSIG)
Leak checked entire system (including AC condenser if applicable)
AC condenser cold weather temperature setting(s)
Solenoid ________ Fan________
AC condenser installed above machine Yes No
Approx. _____ft.
AC condenser line length (in equivalent feet) ____________
AC condenser properly piped — all lines insulated
Bin control(s) installed properly
Instruction manual and warranty certificate left on-site
Name of person left with: __________________________________
OPERATION CHECK
Power Supply ______ V _____ PH _____ HZ (machine running)
Compressor oil level, i.e. 1/4 – 1/2 – 3/4: ______
Compressor, pump , cutter & other motor direction of rotation correct
Compressor amps (Start of freeze cycle) L1_____ L2_____ L3_____
Cutter motor amps RLA__________ Actual __________
Water pump amps RLA__________ Actual __________
Condenser motor amps (if applicable) _________
Incoming potable water temperature: _____°F
All water distributors in place (visually inspected)
Make-up water float valve adjusted properly
Clear ice Yes No
Bin control(s) operate(s) properly to stop and start machine with ice
on them
Hour meter in control panel connected and operating
Suction Pressure: End of freeze ________ End of harvest ________
Discharge Pressure: End of freeze ________ End of harvest ________
Test
Cycle
Make-up Water
Temp
Freeze Time
Min/Sec
Harvest Time
Min/Sec
First Ice Out
Min/Sec
All Ice Out
Min/Sec
Avg. Hole
Size
Ice
Lb. Per Harvest
Ice
Lb. Per Day
#1
#2
#3
#4
Note: Ice lb. per day can be found by:
Remarks:
Technician Signature: ___________________________ End User Signature:_____________________________
I certify that I have performed all of the above procedures.
1440×
+me)harvest titime(freeze
harvestperlb.ice
Tube Ice L.L.C.
1000 W. Ormsby
Louisville, KY 40210
[phone]
FAX #[phone]
THIS FORM MUST BE SENT TO
VOGT TO ACTIVATE WARRANTY
Vogt Order Number: ____________________

Vogt
Tube-IceMachines
Installation, Service Manual and Parts Catalog #12A4171M06
05TA Model

05TA Service Manual
TABLE OF CONTENTS
i
TA OF CONTENTS
Vogt®TUBE-ICE®MACHINES
Model 10TA (Includes P18FXT)
Page No.
1. INTRODUCTION
A Brief History Of Our Company ...........................................................................................................................1-1
Vogt Energy-Savings Tube-Ice® Machines.............................................................................................................1-1
Preview .............................................................................................................................................................1-1
Important Safety Notice..........................................................................................................................................1-2
Special Precautions To Be Observed When Charging Refrigeration Systems...........................................................1-2
Safety Symbols and What They Mean ....................................................................................................................1-3
Assembly Drawing Model 10TA (P18FXT) Air-Cooled, FIGURES 1-1, 1-2, & 1-3 ................................................1-4, 1-5, 1-6
Assembly Drawing Model 10TA (P18FXT) Water Cooled, FIGURES 1-4, 1-5, & 1-6 ............................................1-7, 1-8, 1-9
2. RECEIPT OF YOUR TUBE-ICE MACHINE
Inspection .............................................................................................................................................................2-1
Safety Valves.........................................................................................................................................................2-1
Machine Room.......................................................................................................................................................2-2
Storage (prior to installation and start-up) ..............................................................................................................2-2
Vogt Model Nomenclature, FIGURE 2-1................................................................................................................2-2
3. INSTALLING YOUR TUBE-ICE MACHINE
Piping and Drain Connections, TABLE 3-1 ...........................................................................................................3-1
Space Diagram (Air-Cooled Machine), FIGURE 3-1 ..............................................................................................3-2
Space Diagram (Water Cooled Machine), FIGURE 3-2 ..........................................................................................3-3
Wiring and Electrical Connection FIGURE 3-3 ......................................................................................................3-4
Electrical Specifications, TABLE 3-2........................................................................................................3-4
Phase Check, Voltage and Current unbalance.........................................................................................................3-5
Rotation Check ......................................................................................................................................................3-5
Air-Cooled Condenser Installation Instructions.......................................................................................................3-6
Pounds of R-22 to Add Vs. Liquid Line Length, TABLE 3-3 ..................................................................................3-7
Air-Cooled Condenser Data, TABLE 3-4................................................................................................................3-8
Condenser Dimensions, FIGURE 3-4 .....................................................................................................................3-9
Condenser Field Piping (Cold Weather Valve Kit), FIGURE 3-5............................................................................3-9
Equivalent Feet Due To Friction, TABLE 3-5.........................................................................................................3-10
Minimum Traps For Discharge Lines, FIGURE 3-6................................................................................................3-10
Wiring For DD-591 and DD-661 Condensers (3 phase motors), FIGURE 3-7 .........................................................3-11
Cooling Tower .......................................................................................................................................................3-12
Ice Bin Thermostat Sensor .....................................................................................................................................3-12
Typical Bin Sensor Mounting, FIGURE 3-8 ...........................................................................................................3-12
Programming Electronic Bin Thermostat ................................................................................................................3-13
Installation Review: A Checklist ...........................................................................................................................3-14

05TA Service Manual
TABLE OF CONTENTS Page No.
ii
4. HOW YOUR TUBE-ICE MACHINE WORKS
Principle of Operation............................................................................................................................................4-1
Freeze Period.........................................................................................................................................................4-2
Harvest Period .......................................................................................................................................................4-2
Piping Nomenclature..............................................................................................................................................4-2
Water Cooled Piping Schematic, FIGURE 4-1........................................................................................................4-3
Air-Cooled Piping Schematic, FIGURE 4-2............................................................................................................4-4
5. START-UP AND OPERATION
Refrigeration System Review .................................................................................................................................5-1
Refrigerant Charge.................................................................................................................................................5-1
Start-up Procedure .................................................................................................................................................5-2
Control Panel Switch Layout, FIGURE 5-1.............................................................................................................5-2
Shut-down Procedure .............................................................................................................................................5-3
Operating Tips.......................................................................................................................................................5-3
Adding Refrigerant ................................................................................................................................................5-4
6. ELECTRICAL CONTROLS & THEIR FUNCTIONS
Control Panel (Cover On), FIGURE 6-1 .................................................................................................................6-1
Control Panel (Cover Removed), FIGURE 6-2........................................................................................................6-2
Control Panel Components and Part Numbers, TABLE 6-1 ....................................................................................6-3
Electrical Schematic All Voltages 50-60 Hz. Across Line Start, FIGURE 6-3 .........................................................6-4
Compressor Schematic Detail All Voltages, 50-60 Hz., FIGURE 6-4......................................................................6-5
7. MAINTENANCE
Preventive Maintenance .........................................................................................................................................7-1
Preventive Maintenance Form................................................................................................................................7-2
Ice-Making Section ................................................................................................................................................7-3
Cleaning Procedure................................................................................................................................................7-3
Water Distribution System .....................................................................................................................................7-4
Water Distributors .................................................................................................................................................7-4
Number of Water Distributors Per Tube Size, TABLE 7-1......................................................................................7-4
Average Hole Size In Tube-Ice, TABLE 7-2 .........................................................................................................7-4
Water Tank............................................................................................................................................................7-4
Freezer Cover ........................................................................................................................................................7-4
Water Cooled Condensers ......................................................................................................................................7-5
Water Cooled Condensers, Checking Operation......................................................................................................7-5
Water Cooled Condensers, Draining.......................................................................................................................7-5
Water Cooled Condensers, Chemical Cleaning.......................................................................................................7-6
Water Cooled Condensers, Mechanical Cleaning....................................................................................................7-6
Lubrication ............................................................................................................................................................7-7
Lubrication, Compressor..............................................................................................................................................7-7
Compressor Recommended Lubricants, TABLE 7-3.....................................................................................................7-7
Cutter Gear Reducer Lubrication............................................................................................................................7-8

05TA Service Manual
TABLE OF CONTENTS
iii
Page
No.
8. TROUBLESHOOTING
List Of Symptoms ..................................................................................................................................................8-1
Machine Won’t Run...............................................................................................................................................8-1, 8-2
Freeze-Up Due To Extended Freezing Period .........................................................................................................8-2
Freeze-Up Due To Ice Failing To Discharge ...........................................................................................................8-3
Poor Ice Quality .....................................................................................................................................................8-3
Low Ice Capacity....................................................................................................................................................8-4
Low Compressor Oil Level.....................................................................................................................................8-4
High Head Pressure (Water Cooled).......................................................................................................................8-5
High Head Pressure (Air-Cooled)...........................................................................................................................8-5
9. SERVICE OPERATIONS
Adjustable Blowdown (For Clearer Ice)..................................................................................................................9-1
Automatic Blowdown (Harvest Cycle)....................................................................................................................9-1
Float Valve (Make-Up Water)................................................................................................................................9-1
Float Switch...........................................................................................................................................................9-1
Hand Expansion Valve...........................................................................................................................................9-2
Capillary Bypass ....................................................................................................................................................9-2
Freezer Pressure Switch .........................................................................................................................................9-2, 9-3
Freezer Pressure Switch (Allen-Bradley), FIGURE 9-1...........................................................................................9-2
High/Low Pressure Switch .....................................................................................................................................9-3
High/Low Pressure Switch, FIGURE 9-2................................................................................................................9-3
Head Pressure........................................................................................................................................................9-4
Water Cooled Units................................................................................................................................................9-4
Air-Cooled Units....................................................................................................................................................9-4
Water Regulating Valve, FIGURE 9-3A .................................................................................................................9-4
Condenser Fan Switch, FIGURE 9-3B....................................................................................................................9-4
Compressor Crankcase Heater................................................................................................................................9-5
Compressor Motor Protection, Electronic................................................................................................9-5
High Potential Testing ......................................................................................................................9-6
Field Troubleshooting.......................................................................................................................9-6, 9-7
Electronic Module and Compressor Terminal Board Connections, FIGURE 9-4 ................................9-7
Oil Pressure Safety Control ....................................................................................................................................9-8
Oil Pressure Sensor ..........................................................................................................................9-8
Oil Pressure Module.........................................................................................................................9-8
Thawing Timer, FIGURE 9-5.................................................................................................................................9-9
Thawing Timer ......................................................................................................................................................9-9
Control Circuit Protection ......................................................................................................................................9-9
Condenser Cleaning ...............................................................................................................................................9-9
Air-Cooled Condenser............................................................................................................................................9-9
Cutter Gear Reducer ..............................................................................................................................................9-9

05TA Service Manual
TABLE OF CONTENTS Page No.
iv
Pump Down ...........................................................................................................................................................9-10
Removal Of Refrigerant From Machine..................................................................................................................9-10
Refrigerant Leaks...................................................................................................................................................9-11
Non-Condensable Gases.........................................................................................................................................9-11
Compressor Motor Burnout....................................................................................................................................9-11
Solenoid Valves .....................................................................................................................................................9-12
Thawing Gas Solenoid Valve ( “D” Valve), FIGURE 9-6A.....................................................................................9-12
Liquid Feed Solenoid Valve ( “A1” & “A2” Valve), FIGURE 9-6B........................................................................9-12
Circulating Water Pump Motor ..............................................................................................................................9-13
Capacity Control Valve (Compressor Unloader) .....................................................................................................9-13, 9-14
Copeland Compressor Unloader Valve, FIGURE 9-7..............................................................................................9-13
Loaded Operation (Freeze Period)......................................................................................................................9-14
Unloaded Operation (During Thaw Only) ...........................................................................................................9-14
Component Removal and Replacement Operations.................................................................................................9-14
Cutter Motor ....................................................................................................................................................9-14
Cutter Gear Reducer.........................................................................................................................................9-14
Water Tank Removal........................................................................................................................................9-15
Cutter & Bearing Removal/Installation.............................................................................................................9-15
Cutter Assembly, FIGURE 9-8 ...............................................................................................................................9-16
Cutter Parts (Cylinder Ice), FIGURE 9-9 ................................................................................................................9-17
Cutter Drive Parts, FIGURE 9-10...........................................................................................................................9-18
Crushed Ice Production ..........................................................................................................................................9-19
10. OPTIONS AND ACCESSORIES
PLC (Programmable Logic Controller) ..................................................................................................................10-2
Reduced Voltage Compressor Motor Starter .......................................................................................................... 10-14
Power Monitor ...................................................................................................................................................... 10-17
11. TABLES AND CHARTS
P118F Ratings (60 Hz., 30 HP), TABLE 11-1 ........................................................................................................11-2
P118F Ratings (50 Hz., 35 HP), TABLE 11-2 ........................................................................................................11-3
P118F Capacity Ratings, TABLE 11-3 ...................................................................................................................11-4
Condenser Water Usage, TABLE 11-4 ...................................................................................................................11-5
Make-up Water Usage (gpm), TABLE 11-5............................................................................................................11-5
Normal Operating Vitals, TABLE 11-6..................................................................................................11-5
Recommended Spare Parts List..............................................................................................................11-6
Temperature - Pressure Chart for Common Refrigerants, TABLE 11-7...................................................11-7
Conversion Factors: English to Metric, TABLE 11-8..............................................................................11-8
Constants, TABLE 11-9.........................................................................................................................11-8
12. INDEX

05TA Service Manual
INTRODUCTION
8/13/01
1-1
1. Introduction
TUBE ICE, LLC
A Brief History Of Our Company. Henry Vogt Machine Co. was founded as a small machine shop
in Louisville, Kentucky in 1880. In 1938, Vogt built the first Tube-Ice®machine and revolutionized
the ice-making industry. Our first “sized-ice” machine quickly replaced the old can-ice plants, which
required much hard labor and large amounts of floor space for freezing, cutting, and crushing ice by
hand.
Today , TUBE ICE, LLC carries on the tradition as one of the world’s leading producers of ice-
making equipment.
Vogt Energy-Saving Tube-Ice Machines Are Cost Effective. Today, Vogt Tube-Ice®machines
enjoy a well-earned reputation as the most energy efficient, dependable ice-making equipment in the
world.
Using as little as one-half to one-third the energy required by competitors’ icemakers, Tube-Ice®
machines produce the same amount of ice--in restaurants, sports arenas, packing plants, and
wholesale operations around the globe--at great savings.
In addition, Tube-Ice®machines are renowned for their long life, giving many customers more than 35
years of dependable service. Ask someone who owns one.
Preview. All the skill in engineering and fabrication that we have learned in over a century of
experience, is reflected in the 05TA model Tube-Ice®machines. Since Vogt introduced Tube-Ice®
machines in 1938, the process of making Tube-Ice®ice has been widely recognized as the most
economical means of production. The machine’s economic and reliable operations have been proven
over and over again, in a network of varied types of installations throughout the world.
Furnished with your machine is the “Certificate Of Test”--the report of operating data that is a record
of the unit’s satisfactory operation on our factory test floor. It is evidence of our desire to deliver to
you “the finest ice-making unit ever made.”
This manual is designed to assist you in the installation, start-up, and maintenance of your unit. Your
Tube-Ice®machine will give you a lifetime of service when you install it, maintain it, and service it
properly.
Please read your manual carefully before attempting installation, operation, or servicing of this
professionally designed piece of equipment.
If you have additional questions, please call your distributor. Also, feel free to phone the factory
direct at [phone].

05TA Service Manual
INTRODUCTION
8/13/01
1-2
Important Safety Notice. This information is intended for use by individuals possessing adequate
backgrounds of electrical, refrigeration and mechanical experience. Any attempt to repair major
equipment may result in personal injury and property damage. The manufacturer or seller cannot be
responsible for the interpretation of this information, nor can it assume any liability in connection with
its use.
Special Precautions To Be Observed When Charging Refrigeration Systems. Only technically
qualified persons, experienced and knowledgeable in the handling of refrigerant and operation of
refrigeration systems, should perform the operations described in this manual. All local, federal, and
EPA regulations must be strictly adhered to when handling refrigerants.
If a refrigeration system is being charged from refrigerant cylinders, disconnect each cylinder when
empty or when the system is fully charged. A gage should be installed in the charging line to indicate
refrigerant cylinder pressure. The cylinder may be considered empty of liquid R-22 refrigerant when
the gauge pressure is 25 pounds or less, and there is no frost on the cylinder. Close the refrigerant
charging valve and cylinder valve before disconnecting the cylinder. Loosen the union in the
refrigerant charging line--carefully to avoid unnecessary and illegal release of refrigerant into the
atmosphere.
! CAUTION !
Immediately close system charging valve at commencement of defrost or thawing cycle if
refrigerant cylinder is connected. Never leave a refrigerant cylinder connected to system
except during charging operation. Failure to observe either of these precautions can result in
transferring refrigerant from the system to the refrigerant cylinder, over-filling it, and possibly
causing the cylinder to rupture because of pressure from expansion of the liquid refrigerant.
! CAUTION !
Always store cylinders containing refrigerant in a cool place. They should never be exposed to
temperatures higher than 125°F and should be stored in a manner to prevent abnormal mechanical
shocks.
Also, transferring refrigerant from a refrigeration system into a cylinder can be very dangerous and is
not recommended.
! CAUTION !
It is not recommended that refrigerant be transferred from a refrigeration system directly into
a cylinder. If such a transfer is made, the refrigerant cylinder must be an approved, CLEAN
cylinder--free of any contaminants or foreign materials--and must be connected to an
approved recovery mechanism with a safety shutoff sensor to assure contents do not exceed net
weight specified by cylinder manufacturer or any applicable code requirements.
! CAUTION !

05TA Service Manual
INTRODUCTION
8/13/01
1-3
Safety Symbols & What They Mean. Prior to installation or operation of the Tube-Ice®machine,
please read this manual. Are you familiar with the installation, start-up, and operation of a Tube-Ice®
machine? Before you operate, adjust or service this machine, you should read this manual,
understand the operation of this machine, and be aware of possible dangers.
These Safety Symbols will alert you
when special care is needed.
Please heed.
! DANGER !
Indicates an immediate hazard and that special precautions
are necessary to avoid severe personal injury or death.
! DANGER !
! WARNING !
Indicates a strong possibility of a hazard and that an
unsafe practice could result in severe personal injury.
! WARNING !
! CAUTION !
Means hazards or unsafe practices could result
in personal injury or product or property damage.
! CAUTION !

05TA Service Manual
INTRODUCTION
8/13/01
1-4
FIGURE 1-1
Assembly (Air-Cooled)
Front View
VALVE (“A” VALVE)
1/4” FLARE
(6) CIRCULATING WATER PUMP
ICE DISCHARGE
(12) MAKE-UP WATER FLOAT
(20) LIQUID LINE SOLENOID
(94) OIL PRESSURE SWITCH
(17) HAND EXPANSION VALVE
(28) CHARGING VALVE
(5M) CUTTER MOTOR
(4PS) DUAL HIGH/LOW
PRESSURE SWITCH
(44) RECEIVER DRAIN VALVE
(2PG) HIGH PRESSURE GAGE
(1PG) LOW PRESSURE GAGE
(31) RECEIVER GAGE GLASS
STOP VALVE
(18) THAW GAS SOLENOID
VALVE
(
“D” VALVE
)
(30) RECEIVER GAGE GLASS
(88) SUCTION ACCUMULATOR/
HEAT EXCHANGER
(31) RECEIVER GAGE GLASS
STOP VALVE
(1) CONTROL PANEL
(90) THAWING GAS
STOP VALVE
(101) CHECK VALVE
(32) CONDENSER SERVICE
CONNECTION
(59) RECEIVER PURGE VALVE
1/4” FLARE
(51) FREEZER SAFETY VALVE
(50) RECEIVER SAFETY VALVE

05TA Service Manual
INTRODUCTION
8/13/01
1-5
FIGURE 1-2
Assembly (Air-Cooled)
Rear View
(35) COMPRESSOR DISCHARGE
(3) COMPRESSOR
(15R) RECEIVER
(13) HEAT EXCHANGER
(48) COMPRESSOR
(91) LIQUID RETURN
STOP VALVE
(2) FREEZER
(46) LIQUID LINE
(34) COMPRESSOR SUCTION
(25) WATER TANK DRAIN
(7) WATER TANK

05TA Service Manual
INTRODUCTION
8/13/01
1-6
FIGURE 1-3
Assembly (Air-Cooled)
Right Side View
(53) COLD WEATHER SOLENOID
(55) DISCHARGE LINE STOP VALVE
VALVE (“X” VALVE)
(34) LIQUID OUTLET STOP VALVE
(KING VALVE)
(22) FLOAT SWITCH
(14) OIL SEPARATOR

05TA Service Manual
INTRODUCTION
8/13/01
1-7
FIGURE 1-4
Assembly (Water Cooled)
Front View
(6) CIRCULATING WATER PUMP
ICE DISCHARGE
(12) MAKE-UP WATER FLOAT
(20) LIQUID LINE SOLENOID
(94) OIL PRESSURE SWITCH
(17) HAND EXPANSION VALVE
VALVE (“A” VALVE)
(28) CHARGING VALVE
1/4” FLARE
(5M) CUTTER MOTOR
(
4PS
)
DUAL HIGH/LOW
PRESSURE SWITCH
(44) RECEIVER DRAIN VALVE
(2PG) HIGH PRESSURE GAGE
(1PG) LOW PRESSURE GAGE
(31) RECEIVER GAGE GLASS
STOP VALVE
(18) THAW GAS SOLENOID
VALVE
(
“D” VALVE
)
(30) RECEIVER GAGE GLASS
(88) SUCTION ACCUMULATOR/
HEAT EXCHANGER
(31) RECEIVER GAGE GLASS
STOP VALVE
(1) CONTROL PANEL
(90) THAWING GAS
STOP VALVE
(15) CONDENSER
(59) RECEIVER PURGE VALVE
1/4” FLARE
(50) RECEIVER SAFETY VALVE
5/8” FLARE
(41) CONDENSER WATER
REGULATOR
(51) FREEZER SAFETY VALVE

05TA Service Manual
INTRODUCTION
8/13/01
1-8
FIGURE 1-5
Assembly (Water Cooled)
Rear View
(91) LIQUID RETURN STOP VALVE
SERVICE VALVE
(2) FREEZER
(15R) RECEIVER
(13) HEAT EXCHANGER
(48) COMPRESSOR DISCHARGE
(46) LIQUID LINE FILTER DRIER
(3) COMPRESSOR
(7) WATER TANK
MUFFLER
(48) COMPRESSOR DISCHARGE
SERVICE VALVE
(48) COMPRESSOR SUCTION
(48) WATER TANK DRAIN
CONNECTION 1” FPT

05TA Service Manual
INTRODUCTION
8/13/01
1-9
FIGURE 1-6
Assembly (Water Cooled)
Right Side View
(22) FLOAT SWITCH
(58) LIQUID OUTLET STOP VALVE
(
14
)
OIL SEPARATOR
(
KING VALVE
)

05TA Service Manual
RECEIPT OF YOUR TUBE-ICE MACHINE
8/13/01
2-1
2. Receipt Of Your Tube-Ice Machine
! WARNING !
Only service personnel experienced in refrigeration and qualified
to work with high voltage electrical equipment should be allowed
to install or work on this Tube-Ice®machine.
! WARNING !
Inspection As soon as you receive your machine, inspect it for any damage. If damage is suspected,
note it on the shipper’s papers (i.e., the trucker’s Bill of Lading). Immediately make a separate
written request for inspection by the freight line’s agent. Any repair work or alteration to the
machine without the permission of the Tube-Ice, LLC can void the machine’s warranty.
The machine was shipped with a full charge of refrigerant stored in the receiver. Visually check all
lines for mechanical damage. If a leak is suspected, check all joints with a Halogen Leak Detector.
All leaks should be reported to the Henry Vogt Machine Co. to obtain authorization for repair.
! CAUTION !
The approximate weight of the machine is 2450 pounds. Always use
equipment with adequate load carrying capacity.
! CAUTION !
The machine frame has lifting lugs at each corner in the top for eyebolts and hooks to be used for
lifting purposes if desired. Lifting lugs should be used whenever possible.
! CAUTION !
The Tube-Ice®machine is top heavy.
Secure to avoid tipping.
! CAUTION !
If a forklift is used, make sure its capacity is sufficient. The forks must be wide enough apart to
prevent tipping sideways and must extend beyond the extremities of the frame base structure. The
machine needs to be bound in place to prevent tipping.
Safety Valves Two safety pressure relief valves are an integral part of the packaged Tube-Ice®
machine. One is located in the low-side of the system on the freezer, and one is in the high side of the
system on the receiver. Vent each of the pressure relief valves to the atmosphere in such a manner as
to comply with local and national codes.
Machine Room The machine must be located inside a suitable building and must not be subjected to
ambient temperatures below 50°F (10°C) or above 110°F (43.3°C). Heat from other sources
(sunlight, furnaces, condenser, etc.) and unusual air current may affect the operation of the machine
and should be avoided. The electrical components of the Tube-Ice®machine are rated NEMA 1.
Therefore, the machine should not be located in a hazardous area or sprayed with water. The
machine should be installed on a drainable condensate drip pan or in an area where water will not

05TA Service Manual
RECEIPT OF YOUR TUBE-ICE MACHINE
8/13/01
2-2
stand but will readily drain away from the machine. See Space Diagram for clearances and utility
connections, FIGURES 3-1 and 3-2.
Storage (prior to installation or start-up). The machine must not be stored or installed in an area
that may reach temperatures 115°F (46.1°C) or above.
! CAUTION !
This equipment contains HCFC-22 or HFC-404a refrigerant under pressure.
Do not store in an area exposed to temperatures above 115°°F (46°°C)
or in direct sun at temperatures above 105°°F (40°°C).
! CAUTION !
The machine nameplate is located on the front of the control panel. The model number and machine
description are located in the top left hand corner. The following figure can be used to verify that the
correct model has been received.
Figure 2-1
Vogt Model Nomenclature
Nominal Capacity
"02K" - 2000 lbs/day ("K" = 1000's lbs/day, "T" = tons/day)
"03K" - 3000 lbs/day
"04K" - 4000lbs/day (Consult Specifications for Actual Capacity)
"03T" - 3 tons/day
"05T" - 5 tons/day
"10T" - 10 tons/day
"25T" - 25 tons/day
"50T" - 50 tons/day
"80T" - 80 tons/da
y
Electrical Codes
"26" - 208/230-3-60
"46" - 460-3-60
"56" - 575-3-60
"25" - 200-3-50
"45" - 400-3-50
"21" - 230-1-60
Refrigerant
"F" - R-22
"A" - Ammonia
"H" - R-404a
Type of Ice
"B" - Cylinder
"K" - Crushed
"D" - Dual Ice (Cru & Cyl)
"L" - 1 1/2" Long Cylinder
"X"- 2” Long Cylinder
Condenser Type
"AC" - Air Cooled
"WC" - Water Cooled
"HP" - High Pressure Water Cooled
"SW" - Sea Water
"NC" - No Condenser
Tube Size (in 1/4's of an inch)
"4" - 1"
"5" - 1 1/4"
"6" - 1 1/2"
"
8
"-
2
"
Product Variation Codes (An alphanumeric designator assigned to specific variations.)
"000 or Blank" – Standard Product
If unsure of the product code shown on your machine please consult the factory.
Model Variation
A number assigned to indicate major
variations within an
y
one famil
y
series.
Basic Configuration
"P" - Package
"L" - Low-side
"H" - High-side
XXXX – XXXX – XXXX – XXX

05TA Service Manual
INSTALLING YOUR TUBE-ICE®MACHINE
8/13/01
3-1
3. Installing Your Tube-Ice®Machine
! WARNING !
Only service personnel experienced and certified in refrigeration and qualified to work
with high voltage electrical equipment should be allowed to install or work
on this Tube-Ice®machine.
! WARNING !
Important Notice.
The Warranty Registration / Start-Up Form must be completed and returned to
Vogt Tube-Ice®to initiate and assure a full warranty. A postage paid envelope is
provided or you may fax the report to 800-770-8648.
Piping and Drain Connections
Figure 3-1 (Air Cooled) and 3-2 (Water Cooled) show locations and sizes for all connections.
! CAUTION !
External shut-off valves must be provided in the water inlet lines.
The minimum inlet water pressure for satisfactory operation of the machine is 30 psig.
The maximum allowable pressure is 100 psig.
! CAUTION !
Make-up
Water In
Water Tank
Drain*
Condenser
Water In
Condenser
Water Out*
1/2” MPT 1” FPT 1 1/4” FPT 1 1/4” FPT
TABLE 3-1
Water Supply and Drain Sizes
∗∗ The condenser water outlet and water tank drain connections must be extended to an open drain
or sump, arranged for visible discharge. Do not trap the water tank drain line, as this will
interfere with the operation of the automatic blowdown system.
! CAUTION !
These lines must NOT be connected into a pressure tight common header
due to the possibility that warm condenser water may back up into the water tank.
The condenser water outlet MUST be piped separately to the drain.
! CAUTION !
Note: Due to variations in water quality by geographic location, water filtering or treatment may be
required to reduce maintenance and inhibit hardness buildup on machine components (tubes, valves).
Consult your local water treatment company for recommendations and equipment.