Volvo EW160E User manual

EW160E SN 322001 - 322999
EW180E SN 322001 - 322999
EW160E, EW180E
operator’s Manual
PUB 20052711-C 2019.03 English
operator’s manual English

ADVERTENCIA: Respirar los gases del escape de motores a diésel le
expone a químicos conocidos por el Estado de California como causantes de
cáncer y defectos de nacimiento u otros daños reproductivos.
• Siempre encienda y opere el motor en un área bien ventilada.
• Si es en un área cerrada, ventile el orificio del escape hacia el exterior.
• No modifique ni altere el sistema de escape.
• No encienda el motor, excepto cuando sea necesario.
Para mayor información visite www.P65warnings.ca.gov/diesel.
WARNING: Breathing diesel engine exhaust exposes you to chemicals
known to the State of California to cause cancer and birth defects or other
reproductive harm.
• Always start and operate the engine in a well-ventilated area.
• If in an enclosed area, vent the exhaust to the outside.
• Do not modify or tamper with the exhaust system.
• Do not idle the engine except as necessary.
For more information go to www.P65warnings.ca.gov/diesel.
WARNING: Operating, servicing and maintaining a passenger vehicle or off-
road vehicle can expose you to chemicals including engine exhaust, carbon
monoxide, phthalates, and lead, which are known to the State of California to
cause cancer and birth defects or other reproductive harm. To minimize
exposure, avoid breathing exhaust, do not idle the engine except as necessary,
service your vehicle in a well-ventilated area and wear gloves or wash your
hands frequently when servicing your vehicle. For more information go to
www.P65Warnings.ca.gov/passenger-vehicle.
ADVERTENCIA: Operar, dar servicio y mantenimiento a un vehículo de
pasajeros o vehículo todo terreno puede exponerle a químicos incluyendo gases
del escape, monóxido de carbono, ftalatos y plomo, los cuales son conocidos
por el Estado de California como causantes de cáncer y defectos de nacimiento
u otros daños reproductivos. Para minimizar la exposición, evite respirar los
gases del escape, no encienda el motor excepto si es necesario, dé servicio a
su vehículo en un área bien ventilada y utilice guantes o lave sus manos
frecuentemente cuando dé servicio a su vehículo. Para mayor información visite
www.P65Warnings.ca.gov/passenger-vehicle.

F
Foreword
This operator's manual is intended as a guide for the correct use and
maintenance of the machine. Read this manual carefully before you start
and move the machine or before you carry out any preventive
maintenance.
Keep this manual in the lockable storage compartment so that it is always
available for easy reference. Replace it immediately if it is lost.
The operator's manual describes the applications for which the machine
was primarily designed. It has been written to be valid on all markets.
Therefore, please ignore any sections which do not relate to your machine
or to the work that you do with your machine.
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If the manual covers more than one machine, the information relates to all
machines unless otherwise specified.
When designing this machine, much time has been invested in achieving
the best possible efficiency and safety. But accidents do happen, and most
of them can be attributed to human error. A safety-conscious person and
a well-maintained machine make up a reliable, powerful, and profitable
combination. T
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We constantly strive to develop and improve the efficiency of our products
by making changes to their design. We reserve the right to make design
modifications to the products even after they have been delivered. Also,
we reserve the right to change data and equipment, as well as the service
and maintenance instructions, without prior notice.
OPERATOR'S MANUAL
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EW160E/EW180E
Ref. No. 20052711-C
The original language is English. Original instructions.
2019.03
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S
Safety regulations
The machine operator is responsible for being aware of and complying
with the relevant, legally prescribed, national and regional safety
instructions. The safety instructions in this operator's manual are
applicable only in cases where no legislated safety instructions are in
force.
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situation which, if not avoided,
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Used in order to refer to installation, operating, or maintenance information
which is important but not danger-related.
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T
Table of contents
Foreword ................................................................. 1
Identification numbers ......................................................... 6
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Machine view ..................................................................... 12
CE-marking, EMC-directive ............................................... 13
Communication equipment, installation ............................. 16
Safety components ............................................................ 17
Product plates ................................................................... 18
Information and warning decals ........................................ 19
USA federal clean air act ................................................... 29
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Instrument panel, left ......................................................... 34
Instrument panel, front ...................................................... 40
Display unit ........................................................................ 47
Instrument panel, right ....................................................... 80
Instrument panel, rear ....................................................... 90
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.9
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Controls ............................................................................. 91
Cab .................................................................................. 104
Control lockout system .................................................... 110
Operator comfort ............................................................. 111
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.1
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Safety rules when operating ............................................ 146
Measures before operating ............................................. 152
Starting engine ................................................................ 153
Hydraulic system, warming up ........................................ 157
Operating ......................................................................... 158
Steering ........................................................................... 160
Braking ............................................................................ 163
Exhaust aftertreatment system ........................................ 165
Stopping .......................................................................... 176
Parking ............................................................................ 177
Retrieving and towing ...................................................... 179
Attachments, alternative lowering ................................... 183
Transporting machine ...................................................... 186
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.1
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Eco driving ....................................................................... 192
Whole-body vibrations ..................................................... 193
Rules for digging ............................................................. 195
Boom Suspension System (BSS) .................................... 197
Working within dangerous areas ..................................... 199
Attachments .................................................................... 207
Attachments, connecting and disconnecting ................... 210
Pressure release ............................................................. 221
Buckets ............................................................................ 222
Offset boom ..................................................................... 227
Hammer ........................................................................... 228
Lifting objects .................................................................. 230
Equipment towing ............................................................ 234
Signalling diagram ........................................................... 243
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3

S
Safety when servicing .......................................... 246
Service position ............................................................... 247
Before service, read ........................................................ 249
Entering, leaving and climbing the machine .................... 255
Fire prevention ................................................................ 257
Handling hazardous materials ......................................... 259
Handling line, tubes and hoses ....................................... 263
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.2
6
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Lubrication and service chart .......................................... 268
Maintenance service, every 10 hours .............................. 273
Maintenance service, every 50 hours .............................. 275
Maintenance service, every 100 hours ............................ 283
Maintenance service, every 250 hours ............................ 287
Maintenance service, every 500 hours ............................ 295
Maintenance service, every 1000 hours .......................... 300
Maintenance service, every 2000 hours .......................... 301
Maintenance service, when required ............................... 302
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.3
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7
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Recommended lubricants ................................................ 327
Fuel system ..................................................................... 332
Service capacities and change intervals ......................... 338
Engine ............................................................................. 339
Electrical system ............................................................. 340
Wheels ............................................................................ 344
Cab .................................................................................. 348
Noise and vibrations ........................................................ 349
Hydraulic system ............................................................. 350
Machine weights .............................................................. 352
Dimensions ...................................................................... 353
Working ranges ............................................................... 359
Recommended bucket sizes ........................................... 365
Digging forces ................................................................. 372
Lifting capacities .............................................................. 373
Service history ................................................................. 406
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5
5

I
Identification numbers
Make a note below of the identification numbers of the machine and its components. Always state the number
when contacting the manufacturer and when ordering spare parts.
Ma
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Volvo Construction Equipment Germany GmbH
D-54329 Konz-Könen
Germany
Machine PIN
(Serial number)
Axles
Travel gearbox
6I
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Presentation
V1150130
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The machine is intended to be used under normal conditions for
the applications described in this manual. If it is used for other
purposes or in potentially dangerous environments, for example
explosive atmosphere, flammable environment or areas with dust
containing asbestos and so on, special safety regulations must
be followed and the machine be equipped for such use. Contact
the manufacturer / dealer for further information.
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Be aware of the environment when operating and during service
and maintenance of the machine. Always follow local and national
environmental legislation applicable to all handling of the
machine.
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D6J is a four stroke, straight, six-cylinder, turbocharged, direct
injected diesel engine with charge air cooling.
In order to reduce nitrogen oxides, particles, hydrocarbons and
carbon monoxide, the engine includes external, cooled exhaust
gas recirculation (EGR) and an exhaust aftertreatment system
(EATS) with AdBlue®/DEF injection.
The exhaust aftertreatment system is a certified spark arrestor in
accordance with Directive 97/68/EC and EN 1834.
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t
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i
io
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AdBlue®/DEF is needed for the reduction of nitrogen oxides
(NOx). AdBlue®/DEF is filled in a separate tank on the machine
that is completely separate from the fuel tank. AdBlue®/DEF must
not be mixed into the diesel tank and diesel must not be mixed
into the AdBlue®/DEF.
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):
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Volvo CE Customer Support: 1-877-823-1111 (business
hours)
-w
www.volvoce.com (outside of business hours)
Presentation
7

F
For distribution of AdBlue®/DEF (all other markets), pl
e
ease
contact your local Volvo dealer for more information.
See page
302
f
for information about filling AdBlue®/DEF.
Exhaust aftertreatment system
The engine features an exhaust aftertreatment system (EATS)
consisting of two mufflers. The first one contains a diesel
oxidation catalyst (DOC) and a diesel particulate filter (DPF) to
reduce emissions of particulate matter (PM). The second one
contains a selective catalytic reduction catalyst (SCR) to reduce
nitrogen oxide (NOx) emissions. AdBlue®/DEF is injected into the
exhausts in order to reduce NOx.
The DPF traps particles from the engine exhausts and, since it is
continuously loaded with these particles from the exhausts, it
needs to be regenerated in order to burn off the particles.
A passive regeneration process is constantly oxidizing the soot
particles stored in the DPF.
To achieve the defined emission values the EATS is electronically
controlled and monitored by the aftertreatment control module
(ACM).
For more information, see page
165 .
E
E
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le
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i
ica
l
lsyst
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e
m
m
The machine is equipped with the Volvo CEA2+ (Common
Electronic Architecture 2+) electrical system, a computerized
monitoring and control system.
The different control units are communicating via bus systems.
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The relays and fuses are grouped in the electrical distribution box
in the cab behind the driver seat under the cover.
B
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r
a
a
k
ke syst
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e
m
m
The brake system is a dual-circuit system with two accumulators,
operated via the servo hydraulics.
In order to ensure the function of the brakes, even at loss of
pressure supply, the system is equipped with two accumulators.
Herewith, at least eight times activation of the brakes is possible
after the loss of servo pressure.
S
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v
vi
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ce b
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a
a
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ke
s
s
The service brakes are servo-hydraulically operated, self-
adjusting, wet multi-disc brakes in two separate brake circuits.
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a
a
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ke
The service brake pedal is also used as digging brake.
P
P
a
a
r
r
k
ki
n
n
g
gb
r
r
a
a
k
ke
The parking brake is a negative action wet disc brake integrated
in the travel gearbox. It is spring applied and pressure released.
S
t
t
e
e
e
e
r
r
i
i
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g
gsyst
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e
m
m
The machine is provided with a hydrostatic steering system.
As an optional equipment the machine can feature a Comfort
Drive Control (CDC) function for control lever steering.
8
P
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