Volvo EWR150E User manual

EWR150E/EWR170E
EWR150E/EWR170E
operator's manual
Ref. no. PUB20052687-A
2017.11
Volvo, Konz
English
English
EWR150E Serial No. 322001 - 329999
www.duma-rent.com

California
Proposition 65 Warning
Diesel engine exhaust and some of its constituents are
known to the State of California to cause cancer, birth
defects, and other reproductive harm.
California
Proposition 65 Warning
Battery posts, terminals and other related accessories
contain lead and lead compounds, chemicals known
to the State of California to cause cancer and other
reproductive harm.
Wash hands after handling.
www.duma-rent.com

F
Foreword
This operator's manual is intended as a guide for the correct use and
maintenance of the machine. Read this manual carefully before you start
and move the machine or before you carry out any preventive
maintenance.
Keep this manual in the lockable storage compartment so that it is always
available for easy reference. Replace it immediately if it is lost.
The operator's manual describes the applications for which the machine
was primarily designed. It has been written to be valid on all markets.
Therefore, please ignore any sections which do not relate to your machine
or to the work that you do with your machine.
N
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If the manual covers more than one machine, the information relates to all
machines unless otherwise specified.
When designing this machine, much time has been invested in achieving
the best possible efficiency and safety. But accidents do happen, and most
of them can be attributed to human error. A safety-conscious person and
a well-maintained machine make up a reliable, powerful, and profitable
combination. T
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We constantly strive to develop and improve the efficiency of our products
by making changes to their design. We reserve the right to make design
modifications to the products even after they have been delivered. Also,
we reserve the right to change data and equipment, as well as the service
and maintenance instructions, without prior notice.
OPERATOR'S MANUAL
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EWR150E/EWR170E (EWR150E Serial No. 322001 - 329999)
Ref. No. 20052687-A
The original language is English. Original instructions.
2017.11
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www.duma-rent.com

S
Safety regulations
The machine operator is responsible for being aware of and complying
with the relevant, legally prescribed, national and regional safety
instructions. The safety instructions in this operator's manual are
applicable only in cases where no legislated safety instructions are in
force.
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The safety symbol combined with this signal word indicates a hazardous
situation which, if not avoided,
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Used in order to refer to installation, operating, or maintenance information
which is important but not danger-related.
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Table of contents
Foreword ................................................................. 1
Identification numbers ......................................................... 6
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Machine view ..................................................................... 12
CE-marking, EMC-directive ............................................... 13
Communication equipment, installation ............................. 16
Safety components ............................................................ 17
Product plates ................................................................... 18
Information and warning decals ........................................ 19
USA federal clean air act ................................................... 27
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Instrument panel, left ......................................................... 32
Instrument panel, front ...................................................... 37
Display unit ........................................................................ 44
Instrument panel, right ....................................................... 78
Instrument panel, rear ....................................................... 87
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.8
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Controls ............................................................................. 88
Cab .................................................................................. 100
Control lockout system .................................................... 104
Operator comfort ............................................................. 105
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.1
3
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Safety rules when operating ............................................ 139
Measures before operating ............................................. 145
Starting engine ................................................................ 146
Hydraulic system, warming up ........................................ 150
Operating ......................................................................... 151
Steering ........................................................................... 153
Braking ............................................................................ 156
Exhaust aftertreatment system ........................................ 158
Stopping .......................................................................... 168
Parking ............................................................................ 169
Retrieving and towing ...................................................... 171
Attachments, alternative lowering ................................... 175
Transporting machine ...................................................... 178
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.1
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Eco driving ....................................................................... 184
Whole-body vibrations ..................................................... 185
Rules for digging ............................................................. 187
Boom Suspension System (BSS) .................................... 189
Working within dangerous areas ..................................... 191
Attachments .................................................................... 199
Attachments, connecting and disconnecting ................... 202
Pressure release ............................................................. 213
Buckets ............................................................................ 214
Offset boom ..................................................................... 219
Hammer ........................................................................... 220
Lifting objects .................................................................. 222
Equipment towing ............................................................ 226
Signalling diagram ........................................................... 235
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Safety when servicing .......................................... 238
Service position ............................................................... 239
Before service, read ........................................................ 241
Entering, leaving and climbing the machine .................... 246
Fire prevention ................................................................ 248
Handling hazardous materials ......................................... 250
Handling line, tubes and hoses ....................................... 254
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.2
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Lubrication and service chart .......................................... 259
Maintenance service, every 10 hours .............................. 264
Maintenance service, every 50 hours .............................. 266
Maintenance service, every 100 hours ............................ 275
Maintenance service, every 250 hours ............................ 279
Maintenance service, every 500 hours ............................ 286
Maintenance service, every 1000 hours .......................... 291
Maintenance service, every 2000 hours .......................... 292
Maintenance service, when required ............................... 293
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.3
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Recommended lubricants ................................................ 317
Fuel system ..................................................................... 324
Service capacities and change intervals ......................... 330
Engine ............................................................................. 333
Electrical system ............................................................. 334
Wheels ............................................................................ 338
Cab .................................................................................. 341
Noise and vibrations ........................................................ 342
Hydraulic system ............................................................. 343
Machine weights .............................................................. 344
Dimensions ...................................................................... 345
Working ranges ............................................................... 354
Recommended bucket sizes ........................................... 359
Digging forces ................................................................. 364
Lifting capacities .............................................................. 366
Service history ................................................................. 383
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5
5
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I
Identification numbers
Make a note below of the identification numbers of the machine and its components. Always state the number
when contacting the manufacturer and when ordering spare parts.
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Volvo Construction Equipment Germany GmbH
D-54329 Konz-Könen
Germany
Machine PIN
(Serial number)
Axles
Travel gearbox
6I
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www.duma-rent.com

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Presentation
V1184106
I
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The machine is intended to be used under normal conditions for
the applications described in this manual. If it is used for other
purposes or in potentially dangerous environments, for example
explosive atmosphere, flammable environment or areas with dust
containing asbestos and so on, special safety regulations must
be followed and the machine be equipped for such use. Contact
the manufacturer / dealer for further information.
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Be aware of the environment when operating and during service
and maintenance of the machine. Always follow local and national
environmental legislation applicable to all handling of the
machine.
E
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The machine is equipped with a straight four cylinder, four-stroke,
turbocharged diesel engine with direct injection and charge air
cooler.
In order to reduce nitrogen oxides, particles, hydrocarbons and
carbon monoxide, the engine includes external, cooled exhaust
gas recirculation (EGR) and an exhaust aftertreatment system
(EATS) with AdBlue®/DEF injection.
The exhaust aftertreatment system is a certified spark arrestor in
accordance with Directive 97/68/EC and EN 1834.
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AdBlue®/DEF is needed for the reduction of nitrogen oxides
(NOx). AdBlue®/DEF is filled in a separate tank on the machine
that is completely separate from the fuel tank. AdBlue®/DEF must
not be mixed into the diesel tank and diesel must not be mixed
into the AdBlue®/DEF.
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Volvo CE Customer Support: 1-877-823-1111 (business
hours)
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www.volvoce.com (outside of business hours)
Presentation
7
www.duma-rent.com

F
For distribution of AdBlue®/DEF (all other markets), pl
e
ease
contact your local Volvo dealer for more information.
See page
293
f
for information about filling AdBlue®/DEF.
Exhaust aftertreatment system
The engine features an exhaust aftertreatment system (EATS) in
the form of two mufflers. The first one contains a diesel oxidation
catalyst (DOC) and a diesel particulate filter (DPF) to reduce
emissions of particulate matter (PM). The second one contains a
selective catalytic reduction catalyst (SCR) to reduce nitrogen
oxide (NOx) emissions. AdBlue®/DEF is injected into the
exhausts in order to reduce NOx.
The DPF traps particles from the engine exhausts and, since it is
continuously loaded with these particles from the exhausts, it
needs to be regenerated in order to burn off the particles.
A passive regeneration process is constantly oxidizing the soot
particles stored in the DPF.
To achieve the defined emission values the EATS is electronically
controlled and monitored by the aftertreatment control module
(ACM).
For more information, see page
158 .
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The machine is equipped with the Volvo CEA2+ (Common
Electronic Architecture 2+) electrical system, a computerized
monitoring and control system.
The different control units are communicating via bus systems.
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The relays and fuses are grouped in the electrical distribution box
in the cab behind the driver seat under the cover.
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The brake system is a dual-circuit system with two accumulators,
operated via the servo hydraulics.
In order to prevent immediate loss of brake action, should there
be a loss of servo pressure, there is a brake pressure
accumulator. Therefore it is possible to apply the brakes at least
eight times after the loss of servo pressure.
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The service brakes are servo-hydraulically operated, self-
adjusting, wet, multi-disc brakes in two separate brake circuits.
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The service brake pedal is also used as digging brake.
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The parking brake is a negative action wet disc brake integrated
in the travel gearbox. It is spring applied and pressure released.
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The machine is provided with a hydrostatic steering system.
As an optional equipment the machine can feature a Comfort
Drive Control (CDC) function for control lever steering.
8
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