Von Duprin XP98 User manual

*911000-00*
911000-00
Devices covered by these instructions:
XP98/XP99 Rim Exit Device
XP98-F/XP99-F (Fire) Rim Exit Device
CDXP98/CDXP99 (Cylinder Dogging) Rim Exit Device
Index:
•Screw chart............................ 2
•Preparation chart.................... 3
•Device installation................ 4-6
•Retrofit installation.................. 7
•Hex dogging information......... 8
•CD (cylinder dogging) ............. 9
•Cut device.............. 10
•954 strike installation............ 10
Special tools needed:
Taps: #10-24, 1/4”-20
Drill bits:#7, #25, 1/8”, 1/4”,
5/16”, 3/8”, 13/32”
Please give these instructions to building owner after device is installed
Rim Exit Device
XP98/XP99
Installation Instructions

2
#10-24 X 3/4” (2 qty)
#10-24 X1-1/8” (2 qty)
#10 X 1-1/4” Wood screw (2 qty)
Surface mount or
Sex bolts (2-1/4” door)
Surface mount (wood)
Sex bolts (1-3/4” door)
#10-24 X1” (2 qty)
#10 X 1-1/4” Wood screw (2 qty)
Surface mount (metal)
Surface mount (wood)
SCREW CHART
A
Cover screw
G
#8-18 X 3/8” Thread cutting (4 qty)
Metal frame
1/4”-20 X 3/4” (3 qty)
F
D
#10-16 X 3/8” Thread cutting (2 qty) End cap screw
E
#10-24 X 1” (4 qty)
#10-24 X 1-1/2” (4 qty)
#10 X 1-1/4” Wood screw (4 qty)
Surface mount or
Sex bolts (2-1/4” door)
Surface mount (wood)
Sex bolts (1-3/4” door)
C
#10-24 X1-3/8” (4 qty)
#10-24 X 1-7/8” (4 qty)
990 Trims (1-3/4” door)
990 Trims (2-1/4” door)
- Packaged with trim -
SCREW CHART
B
Metal frame
1/4”-20 X 3/4” (6 qty)
Wood frame
#14 X 1-1/2” Wood screw (3 qty)
909 Strike
954 Strike

3
For XP98-F/XP99-F (fire) wood door
Center case - 2 support holes
#825 Sex bolts (2) required
3/8” Drill thru
5/8” Spade drill
1/16” Deep outside
Wood or
composite
1/16”
#25 Drill #10-24 tap
1/8” Drill pilot 1” deep
Metal
Wood
Center case - 4 holes
Surface mount Sex bolts or 990 trims
#25 Drill
#10-24 tap
1/8” Drill
pilot 1” deep
1/4” Drill (device side)
13/32” Drill (trim side)
13/32”
Drill thru
Metal
Wood
Metal
Wood
Surface mount Sex bolts
#25 Drill
#10-24 tap
1/8” Drill
pilot 1” deep
1/4” Drill (device side)
13/32” Drill (trim side)
13/32”
Drill thru
Metal
Wood
Metal
Wood
*End cap bracket - 2 holes
*Prepare holes after center case is
mounted and device is leveled
PREPARATION CHART
RHR shown
(LHR opposite)
Go to “Device Installation” on next page before using this preparation chart
C
L
C
L
X
X
Outside cylinder applications:
Mark with template and cut-out:
Metal door (cut device side)
Wood door (cut thru)
Door cut-outs
For trim applications with working
lever, thumbpiece, or knob:
Mark with template and cut out:
Metal door (cut device side)
Wood door (cut thru)

4
1
39-13/16”
To finished
floor
RHR Shown
(LHR opposite)
2
34
909 Strike
Prepare holes thru center of 2
outer slots and install screws.
909 Strike
C
L
C
L
Align strike on C and mark
the two outer slots.
L
Draw horizontal device and
strike center line (C ).
L
For 954 strike,see page 10
Strike Body
(against door)
A
See “Screw Chart” on
page 2 for screw
type and size
C
L
#7 Drill
1/4”-20 tap
2 places
Metal
DEVICE INSTALLATION
Strike Body
(against door)
Note: For retrofit applications where an existing 98/99 Rim device is
being replaced, see “Retrofit Installation” on page 7.
Position template against strike
and on and mark door.
909 strike shown,
954 strike also works
with this template
Mark
vertical C
L
Template
(align on Cand
against strike)
L
Mark 6
holes

5
6
If Necessary, Remove NL Drive Screw
5Prepare lock side of door
for device and trim.
See “Preparation Chart” on page 3 for
drill, tap, and cut-out information
X
X
See trim instructions for pull side door
preparation. Line X-Xin trim instruc-
tions is same as vertical device C .
L
7Secure device center case to
door and install trim (if using).
Center
case
cover
center
case
Trim
(optional)
1-1/2” Minimum clearance
(with end cap removed)
if device is too long for
door, see “Cut Device”
on back cover
F
G
8Install mounting bracket
and end cap.
Secure
mounting
bracket
and end cap
Mounting
bracket flush
Level device
Mark and prepare 2
mounting holes
See “Preparation Chart” on page 3 for drill and tap sizes
D
E
C
IMPORTANT: Two support
screws MUST be installed
With NL drive screw removed, key locks and unlocks lever, knob,
or thumb piece. For trims listed below, REMOVE NL drive screw.
996L 696TP 990TP
996K 697TP
With NL drive screw installed, key retracts latch bolt. DO NOT remove
NL drive screw for the following applications:
NL, EO, DT trims and 98/99-2 double cylinder devices (i.e. TP-2,
L-2, and K-2).
If trim being installed is "BE" (i.e. 996L-BE), trim lock tumbler on
back of device must be in UP position before device is installed.
This allows trim to be unlocked at all times.
*
*996L-BE
*996K-BE
*E996L
*E996L-BE
*696TP-BE
*697TP-BE
*990TP-BE
NL drive screw
Factory installed on
back of center case
Correct
Orientation
(RHR shown)
Incorrect
Orientation
trim lock
tumbler in
UP position
If necessary,
remove drive
screw and
rotate cam
until trim lock
tumbler is in
UP position,
then reinstall
drive screw
360˚

6
11
10 When properly adjusted, secure
strike with additional screw(s).
IMPORTANT!
Perform operational check.
B. With door closed, push device pushbar.
Device should allow door to open.
A. With door closed, push against
door without touching device.
Device should NOT allow door to open.
C. If device does not function as described,
adjust strike position and continue
operational check until device functions
as described above.
Strike plate
#7 Drill
1/4”-20 tap
Metal
Locate hole at
center of slot
#7 Drill
1/4”-20 tap
2 places
909 Strike
954 Strike
A
B
9Verify gap between latch bolt and
strike and adjust strike as needed.
Strike MUST have some gap
Gap
(no more than 3/16”)
12 Note about the XP latch operation
The XP latch bolt operates differently from a
standard latch bolt. When the pushbar is
depressed, the latch bolt does not retract.
This is normal because the XP latch bolt can
swivel in both directions.
Latch bolt
IMPORTANT!

7
Remove existing exit device
and old strike from door.
Exit device
Match master cam function
for new XP device to that of
removed exit device.
4
NL drive
screw
A. Inspect underside of old center case for master cam.
B. If NL drive screw (shown below) has been removed, it
must be removed from new XP center case as well.
If NL drive screw is present in old center case, leave
NL drive screw in new XP center case.
Lock
slide
Master
cam
RETROFIT INSTALLATION
2Install new 909 strike to
replace 299/299F strike.
A. Re-drill and tap existing center strike hole for 1/4”-20.
B. Attach strike to frame with new center screw and
locking plate and position strike against door.
C. Mark and prepare 2 outer holes for 1/4”-20 and
install screws.
Existing center
strike hole
Locking
plate
1
3Mark and prepare 2 new
support holes in door.
A. Align plastic template with existing holes as shown.
B. Mark 2 new holes as shown.
C. Prepare 2 new holes per chart below:
#25 Drill
#10-24 tap
Metal
Wood
1/8” Drill
pilot 1” deep
2 new holes
Plastic template
Go to page 5-6 and continue
device installation steps 7-10.
909 strike
*See page 11 for 954 installation
NOTE:
If plastic template will not align correctly with the 4 outer holes,
bolt new XP exit device on door temporarily with the 4 screws
and use it as a template to mark the 2 holes shown above.
Old 299/299F or 499F strike cannot be used
with XP98/99 device. Strike must be
removed and replaced with new strike.
Old strikeReplace with
299/299F909
499F954*
CAUTION
!

8
HEX DOGGING INFORMATION
Note: Panic devices are shipped dogged
(pushbar down).
1. To undog device, place hex key in hole as
shown and turn counterclockwise releasing
pushbar.
To undog exit device:
Note: Dogging is recommended during times of
high traffic through door.
1. Depress pushbar.
2. Place hex key in hole as shown and turn
clockwise. Pushbar stays in down position.
To dog exit device:
Hex key
CCWCW

9
CD (CYLINDER DOGGING)
1. Remove mortise cylinder cam and
reinstall in reverse (Figure 1).
2. Insert key and rotate cam to install
the cylinder to the cover plate (Figure 2).
3. Remove key to slide cover plate in
position in the mechanism case.
Std. mortise
cylinder
Mortise
cylinder
cam
Std. mortise
cylinder
Mortise
cylinder
cam
CD function conversion
Figure 1
Figure 2
Std. mortise
cylinder
Cylinder
collar
Dogging
plate cover
Offset toward
pushbar
Cylinder
locating washer
Cylinder
lock nut
Mechanism
case
2. Turn cylinder key clockwise approx.
1/8 turn for standard dogging
Dogging procedure
1. Depress pushbar
(DO NOT USE ON FIRE RATED DEVICE)
Pushbar

10
954 STRIKE INSTALLATION
Install strike hook
along exit device C.
1
#7 Drill
1/4”-20 tap
2 places
C
L
Mark 2 slotted holes
for strike.
2
Strike hook
#7 Drill
1/4”-20 tap
2 places
Door
noilluM
Strike body
(against hook)
C
L
Prepare 2 holes and install 2
screws as shown.
3
L
B
B
2Tape and mark area being cut.
CUT DEVICE
Cut device square
and remove all
burrs
1-1/2” minimum clearance
(with endcap removed)
Device aligned
with mounting
holes
3Cut device square.
NOTE: Device must
be cut square for
proper end cap fit
4Slide anti-rattle clip into device.
Tape
Cover plate
(flush to end of channel)
Pushbar
Remove anti-rattle clip
1Measure amount to cut off device.
Anti-rattle
clip
2”
Minimum
If 5/8” diameter wire access hole
has been predrilled in door, cut
device 5/16” from center of hole.
Note
5/16”
1/16”

11

© Allegion 2016
Printed in U.S.A.
911000-00 Rev. 05/16-e
Customer Service
1-877-671-7011 www.allegion.com/us