Würth 0900700140 Instructions for use

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Art - 0900700140
Instructions and maintenance manual
FOR ELECTRO HYDRULIC VEHICLES LIFT
INSTRUCTIONS AND MAINTENANCE MANUAL
Art. No. 0900700140
2-POST HYDRAULIC LIFT JACK,
LOW

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PACKING, TRANSPORT AND STORAGE................................................................................................... 6
PACKING ........................................................................................................................................................ 6
LIFTING AND HANDLING............................................................................................................................ 6
STORAGE ...................................................................................................................................................... 6
CRATE STACKING ....................................................................................................................................... 7
OPENING THE CRATES ............................................................................................................................. 7
DISPOSAL OF CRATES .............................................................................................................................. 7
INTRODUCTION WARNING ....................................................................................................................... 7
LIFT SATETY ................................................................................................................................................. 7
THE SAFETY OF LIFTED VEHICLES ....................................................................................................... 7
CONSERVING THE MANUAL .................................................................................................................... 7
LAWS............................................................................................................................................................... 8
CHAPTER 1 DESCRIPTION OF THE MACHINE........................................................................................ 9
1.1 FIXED STRUCTURE (FIG.4) ................................................................................................................ 9
1.2 MOVING UNITS (SEE FIG.4).............................................................................................................. 10
1.3 LIFT UNIT (SEE FIG.4) ........................................................................................................................ 10
1.4 HYDRAULIC POWER UNIT (FIG.5) .................................................................................................. 10
1.5 CONTROL BOX (FIG.6) ........................................................................................................................11
1.6 SAFETY DEVICE ....................................................................................................................................11
CHAPTER 2 TECHNICAL SPECIFICATIONS ........................................................................................... 12
2.1 ELECTRIC MOTOR.............................................................................................................................. 14
2.2 HYDRAULIC UNIT PUMP ................................................................................................................... 14
2.3 OIL ........................................................................................................................................................... 14
2.4 HYDRAULIC OIL DIAGRAM ............................................................................................................... 14
2.5 VEHICLE WEIGHT AND SIZE............................................................................................................ 17
2.6 MAXIMUM DIMENSIONS OF VEHICLES TO BE LIFTED ............................................................ 17
CHAPTER 3 SAFETY .................................................................................................................................... 18
3.1 GENERAL PRECAUTIONS ................................................................................................................ 19
3.2 RISKS OF ELECTRIC SHOCK: ......................................................................................................... 19
3.3 RISKS AND PROTECTION DEVICES .............................................................................................. 19
3.4 LONGITUDINAL AND LATERAL MOVEMENT ................................................................................ 19
3.5 RISKS WHILE THE VEHICLE IS BEING RAISED .......................................................................... 20
3.6 RISKS OF PERSONS .......................................................................................................................... 22
3.6.1 RISK OF CRUSHING (OPEARATOR)....................................................................................... 22
3.6.2 RISK OF CRUSHING (PERSONNEL)....................................................................................... 22
3.6.3 RISK OF IMPACT.......................................................................................................................... 22
3.6.4 RISK DUE TO VEHICLE MOVEMENT...................................................................................... 22
3.6.5 RISK OF VEHICLE FALLING FROM LIFT............................................................................... 23
3.6.6 SLIPPING ....................................................................................................................................... 23
3.6.7 RISK OF ELECTRIC SHOCK ..................................................................................................... 24
3.6.8 RISK OF COMPONENT FAILURE DURING OPERATION. .................................................. 24
3.6.9 RISK RELATED TO IMPROPER USE....................................................................................... 24
3.7 SAFETY INSTRUCTINS FOR SERVICING ..................................................................................... 24
CHAPTER 4 INSTALLATION........................................................................................................................ 25
4.1 INSTALLATION REQUISITE CHECKLIST ....................................................................................... 25

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4.2 LIGHTNING ........................................................................................................................................... 26
4.3 FLOOR ................................................................................................................................................... 26
4.4 ASSEMBLING ....................................................................................................................................... 27
4.4.1 PUT CHASSIS ............................................................................................................................... 27
4.4.2 HYDRAULIC PALNT.................................................................................................................... 28
4.4.3 ELECTRIC PLANT CONNECTION............................................................................................ 28
4.4.4 ARM ASSEMBLING ..................................................................................................................... 30
4.5 TESTING AND CHECKS TO PERFORM BEFORE START-UP.................................................... 31
4.5.1 MECHANIAL TESTS .................................................................................................................... 31
4.5.2 ELECTRIC TESTS........................................................................................................................ 31
4.5.3 OPERATING OF THE FOLLOWING DEVICES....................................................................... 31
4.5.4 HYDRAULIC OIL TEST ............................................................................................................... 31
4.5.5 ROTATION DIRECTION TEST ................................................................................................... 31
4.6 SET UP................................................................................................................................................... 32
4.6.1 VACUUM TEST (without vehicles loaded)............................................................................. 32
4.6.2 LOAD TESTS................................................................................................................................. 32
CHAPTER 5 OPERATIONS AND USE ....................................................................................................... 33
5.1 CONMANDS.......................................................................................................................................... 33
5.1.1 MAIN SWITCH (IG)....................................................................................................................... 33
5.1.2 UP BUSH BUTTON ...................................................................................................................... 33
5.1.3 DOWN BUSH BUTTON ............................................................................................................... 33
5.1.4 LOCK BUSH BUTTON................................................................................................................. 33
5.2 OPERATING SEQUENCE................................................................................................................... 33
5.2.1 LIFTING .......................................................................................................................................... 33
5.2.2 PARKING........................................................................................................................................ 34
5.2.3 LOWERING.................................................................................................................................... 34
CHAPTER 6. MAINTENANCE...................................................................................................................... 35
6.1 PRECAUTIONS ..................................................................................................................................... 35
6.2 PERIODIC MAINTENANCE................................................................................................................ 36
6.2.1 OPERATION FREQUENCY ........................................................................................................ 36
6.2.2 EVERY MONTH............................................................................................................................. 36
6.2.3 EVERY 3-MONTH ......................................................................................................................... 36
6.2.4 EVERY 6-MONTH ......................................................................................................................... 37
6.2.5 EVERY 12-MONTH… ................................................................................................................... 37
6.3 PERIODIC LUBRIFICATION CHART................................................................................................ 38
CHAPTER 7 TROUBLESHOOTING............................................................................................................ 39
7.1 TROUBLESHOOTING GUIDE ........................................................................................................... 39
7.2 POSSIBLE PROBLEMS AND SOLUTIONS..................................................................................... 39
CHAPTER8 REGULATORY INFORMATION ............................................................................................. 40
APPENDIX A-SPECIAL NOTES .................................................................................................................. 40
APPENDIX B SPARE PARTS....................................................................................................................... 40
4.4.5INSTALL THE COVER PLATE .................................................................................................... 30
4.4.6INSTALL SPRING SCREW..........................................................................................................30

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PACKING, TRANSPORT AND STORAGE
ALL PACKING, LIFTING, HANDLING, TRANSPORT AND UNPACKING ORERATIONS ARE
TO BE PERFORMED EXCLUSIVELY BY EXPERT PERSONNEL WITH KNOWLEDGE OF THE LIFT
AND THE CONTENTS OF THIS MANUL
PACKING
The lift is shipped disassembled into following parts: Weight (kg)
Command post, complete with carriage, chain, hydraulic cylinder and control panel 260kg
Service side post, complete with carriage, chain and hydraulic cylinder 240kg
Figured plate, fixed frame 40kg
Long arms complete with extension and plate 35kg
Short arms complete with extension and plate 30kg
Power unit complete with motor and support 20kg
Accessory package, nuts and bolts 7kg
Foot guards 3kg
Box containing 4 arm-blocking kits
The lift is dispatched in an iron crate (Fig.1), weighing approx.700kg.
LIFTING AND HANDLING
The iron crates may be lifted and moved with a lift truck (Fig.1).If either of the latter two are used ,
crates must be harnessed with at least 2 slings.
Fig.1 Fig.2
The equipment chosen must be suitable for safe lifting and moving, bearing in mind the dimensions
and weight.
STORAGE
Packed machinery nut always be kept in a covered, protected place, at a temperature between -10。
and +40。and must not be exposed to direct sunlight.
2860
560
740
min=900
min=1200
700

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CRATE STACKING
The type of packing allows the possibility of stacking up to 3 crates.
Up to 3 crates may be stacked one upon the other on lorries or in containers if property positioned
and provided they are restrained to prevent falling.
OPENING THE CRATES
When the crates arrive, check that the machine has not been damaged during transport and that all
parts listed are present. The crates must be opened using all possible precautionary measure to
avoid damaging the machine or its parts. Make sure that parts do not fall from the crate during
opening.
DISPOSAL OF CRATES
The crates may be reused or recycled.
INTRODUCTION WARNING
This manual has been prepared for workshop personnel expert in the use of the lift (operator) and
technicians responsible for routine maintenance (maintenance fitter): read the manual before carrying
out any operation with the lift and /or the packing. This manual contains important information
regarding:
THE PERSONAL SAFETY OF operators and maintenance workers
LIFT SATETY
THE SAFETY OF LIFTED VEHICLES
Express the rated load is 4000kg，don’t allow the lift load weigh excess 4000kg.
This symbol express attention should be taken for electrical hazards
CONSERVING THE MANUAL
The manual is an integral part of the lift, which it should always accompany even if the unit is
sold .The manual must be kept in the vicinity of the lift in an easily accessible place so that the
operator and maintenance staff must be able to locate and consult the manual quickly at any time.
ATTENTIVE AND REPEATED READING OF CHAPTER 3, WHICH CONTAINS IMPORTANT
INFORMATION AND SAFETY WARNINGS, IS PARTICULARLY RECOMMENDED.
Lift rack has been designed and built in compliance with the following:
4000kg

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L AW S
The lifting, transport, unpacking, assembling, installation, starting up, initial adjustment and testing,
EXTRAORDINARY maintenance, repair, overhauls, transport and dismantling of the lift must be
performed by specialist personnel from the LICENSED DEALER or an SEVICE CENTRE authorized
by the manufacturer (see authorized dealer on frontispiece).
The manufacturer declines all responsibility for injury to persons or damage to vehicles or objects
when any of the above mentioned operations have been performed by unauthorized personnel or
when the rack has been subject to abuse.
This manual indicates only the operative and safety aspects that may prove useful to the operator
and maintenance works better understanding the structure and operation of the lift and for best use of
the lift.
In order to understand the terminology used in this manual, the operator must have specific
experience in workshop, service, maintenance and repair activities, the ability to interpret correctly
the drawings and descriptions contained in the manual and be acquainted with the general and
specific safety rules relevant to the country in which the machine has been installed.
The same applies to the maintenance fitter, who must also possess specific and specialized
knowledge (mechanical, engineering) needed to perform the operations described in the manual in
complete safety.
The words “operator” and “maintenance fitter” used in this manual are construed as follows:
OPERATOR: person authorized to use the lift.
WORKING CONDITIONS：1、Regarding ambient temperature shall be 5-40℃.
2、Regarding humidity shall be 30-95%.
3、Regarding transportation and storage temperature shall be
between25-55℃，and short period no exceeding 24 hours at up to
70℃.
4、Regarding installation altitude max 1000m.
MAINTENANCE FITTER: person authorized for routine maintenance of the lift.
The end user can only use the machine in correct way as defined in instruction.
Loose clothes shall not be used protection cap shall also be used for long hair person, etc.
The end user should provide the MSDS (Material Safety Data Sheet) at easy accessible place when
providing lubrication.

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CHAPTER 1 DESCRIPTION OF THE MACHINE
The 2-post electro-hydraulic lift is a fixed installation. This means that it is anchored to the ground and
built for lifting and positioning automobiles and vans at a certain height off the ground.
The lift consists of the following main parts:
1. Fixed structure (posts + basement);
2. Mobile units (carriages + arms);
3. Lift units (2 hydraulic cylinders + power unit);
4. Control box;
5. Safety devices;
Figures 3 and 4 illustrate the various parts of the lift and the work areas reserved for use by operators
around the lift.
Command side: this side of the lift includes the area reserved for the operator to access the control
box.
Service side: this is the opposite side of the command side.
Front side: the side with the short arms.
Rear side: the side with the long arms.
Command side
Service side
Rear side
Front side
Fig.3
1.1 FIXED STRUCTURE (FIG.4)
This structure consists of:
1. 2 posts, (service 15 and command 2 side post) built with bent steel plate. The base is welded to a
drilled plate to be anchored to the floor. The electric control box 3 and the hydraulic power unit 1
are attached to the command post. Inside each post are the moving parts to lift the vehicles. The
control panel and the hydraulic unit are fixed to the command post.

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2. The column set on the base.
Fig.4
1.2 MOVING UNITS (SEE FIG.4)
Each unit consists of:
1. Both carriage built with welded steel plate. It joints by chain and the cable, and at the bottom to
the lift arms by means of pins.
The carriage moves along the post, guided by plastic sliding pads, located inside the post itself.
2. Two telescopic arms, one long and one short, built with tubular steel with a pad at each end that
can be height adjusted to hold the car and on the opposite side the carriage connection hole.
1.3 LIFT UNIT (SEE FIG.4)
It consists of:
1 2 hydraulic cylinders, the carriages run by chains, both carriages are kept in balance by the
cable.
2 1 hydraulic unit, on the command side, to set the cylinders run.
1.4 HYDRAULIC POWER UNIT (FIG.5)
The hydraulic power unit consists of:
1. An electric motor
2. A geared hydraulic pump
3. Descent hand-valve equipped with a manual oil drain valve (see the use and maintenance
chapter)
4. A maximum pressure valve
5. Oil tank
6. An oil delivery and return flexible pipe to the cylinders feeding circuit
Note: The oil delivery pipe may be under pressure

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1.5 CONTROL BOX (FIG.6)
The panel that houses the electric control box contains the following:
1Main switch
2Rise push button
3Down push button
4Lock push button
Fig.5 Hydraulic power unit Fig.6 Control panel
1.6 SAFETY DEVICE
The safety devices include:
1Mechanical safety device for carriage
2Arms locking system
34 foot guards on the arms
4A synchronous device to control the carriages movement.
5Post and limit switches
6General electric safety devices
7General hydraulic safety devices
8Rope anti-loosen device
9Foot protection device
These safety devices will be described in further detail in the following chapters

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CHAPTER 2 TECHNICAL SPECIFICATIONS
CAPACITY 4000kg(39200N)
Car max lifting height 1900mm
Lift min stand height 110mm
Overall height 2826mm
Total width 3384mm
Long arm maximum length 1330mm
Long arm minimum length 845mm
Short arm maximum length 1100mm
Short arm minimum length 685mm
Rise time with three-phase motor ≤60sec
Rise time with single-phase motor ≤75sec
Descent time 60sec
Total lift weight About 625 KG
Noise ≤70db (A) 1m
Operating temperature 5℃/40℃
Work environment closed room
Relative humility 90%
Sea level height ≤3500m