WangYe WY250T-19 User manual

PREFACE
Thanks for yourpurchasingthemotorcycleWY250T-19,andsincerelywelcomeyou to
beour motorcycleuser.Toenjoyamore safeandpleasurabledriving,atfirst please
familiarity withthemanualmustcarryonbefore driving.Your personalsafetydependsnot
onlythevigilanceandfamiliar operationskills, butalsorelatestowhetheryouare familiar
withthemechanicalperformance.Beforedriving,check-upandperiodicalmaintenanceare
basic requirement. If maintenanceand repairneeded, go toourservicecenterforhelp.If you
knowthe mechanicknowledgeand havethetools,thedealer canofferyouhelpwiththe
maintenanceandrepair,likeprovidingtheparts catalogueandthespare parts.
Thismanualexplainsindetailthe correctoperationandmaintenanceofWY250T-19,
together withtheexpectation foryour long-timeuse.Modificationsinspecificationcould
causethediscrepancywithsomefiguresand contentinthemanual,wefeelsorryforthat
andholdthefinalright ofinterpretation.
Haveagood enjoymentandthanks againforyourpurchasing!
THEIMPORTANTPOINTSTOATTENTION
ŸThe driverandpassenger
Thismotorcyclewasonlyusedforonedriver. Neverexceedtothe Max loadcapacityof themotorcycle.
ŸForthe safety,neverdrivetothemotorcycleintheatrociousweatherorthecoldweather(under-12 )
ŸForthe roadsurface:
Thiskindof motorcycleisonlydriveinthehigh road.
•Aboutthecautionbannerwiththesafetyorenvironment, sticktothe sundriesboxcover,the rearshelf,
and fueltankcover.(Lookat the clearlyinthetimeforuseorbeforeuse)
•Pleasecarefullyread theusermanual
Youmustpayattention tothesentenceorparagraphwithcautionbanner.
Warning
Notfollowing the operationinstructioninthismanualmaycausegreatdamage toyou.
Attention:
Notfollowing the operationinstructioninthismanualmaycauseinjurytobothyou andvehicle.
Regardthismanualasapermanentparts,even when transferthe vehicletootherpeople,transferthe
manualatthe sametime

LIST
.Motorcyclesafetydriving
Rulesforsafetydriving 1
Payload 2
Ⅱ.PartsSubassembliesandmanual
Parts& subassemblies3
Meterandindicator5
Ignitionswitch 5
Fuelmeter 6
Headlampswitch 6
Startingswitch 6
Engine stop switch 6
Mainbeamswitch 7
Turningsignallightswitch 7
Hornswitch 7
Turninglock 7
Seat lock 8
Front luggage case8
.OperationguideⅢ
Checking beforedriving 9
Engine Starting 14
Drivingmotorcycle 15
Drivingoperation 16
Brakingoperation16
Enginepoweroffoperation 17
Stoppingthe motorcycle 17
.SeⅣrviceandmaintenance
maintenanceperiodicschedule18
Simpletroublesolution 21
Cleaningairfilter23
Batterymaintenance 23
Adjustingidling speed 24
Replacingengineoiland cleaningstrainer 25
Replacinggearboxoil 26
Sparkplug 27
Replacing fuse 27
Radiatormaintenance28
.VehiclestorageⅤ29
.VehicleidentificationⅥ30
.Tool setⅦ30
.ⅧMainTechniqueParameter 31
IX.Circuitdiagram 33
.EmissionControlSystem
WarrantyStatement 34

1
.Motorcyclesafetydriving
Rulesfor safetydriving
1.The motorcyclehappen the manyaccidents,allreasonsarethatthecardriversdidn’tlookatthe
motorcycledrivers.Sothemotorcycledriversmust:
lPutup thecoatinbright color
lAvoidtothedrivingatnight.you mustdriveon guardandcarefullytothe stronglight.
2.Particularcareshouldbeexercisedatthelevelcrossingofroads,entranceandexit ofparking lotoron
theautomobilelane.
3. Don’tspeeding,becausethespeedingusuallytohappenanaccident.
4.You mustgettothedrivinglicenseandfamiliar withmotorcycle. Never lend motorcycletotheman without
driving licenseorunfamiliarwithmotorcycle.
5.Avoiddrivingtheroadwithaccidental,easilyresult the operationfailureor the partwasbroken.
6.Alwaysdoapre-ridinginspectionbeforeoperatingthevehicle. RefP9)
7. Duringdrive,graspthe handleand feet on thefootrest.
2
Payload
lwarning:
The lightgoodscan onlyput inthe rearshelforotherdeposited place.
The goodspayloadnotheavierthan Chart1:Chart 1
Deposited Weight(kg)
Luggage 1
Rear shelf 5
※Themotorcyclemax payload is200kg,including theweightwiththedriver,thepassengerandthe
goods.
※Ifthemotorcycleisoverloading, itcanaffect themotorcyclestabilityandoperation.
※Thegoodson themotorcyclemust fasten.

3
.PartsSubassemblies and manualⅡ
Parts&Subassemblies(Fig1.Fig2)
Fig1
4
Dashed()Indicatethenotseepartsdirectly
Fig2
Fig
2

5
Meterand indicator (Fig3)
⑴mainbeamindicator
⑵enginetachometer
⑶fuelmeter
⑷RH turningsignallight
⑸odomter
⑹time
⑺speedometer
(8)timeadjustmentbutton
⑼LHturningsignallight
Ignition Switch(Fig4)
(ON)⑴—whentheswitchturntothisposition,Start engineand donotpullout thekey.
(OFF)⑵—whentheswitchturntothisposition,Startengine poweroffandtakeoutthe
key.
(LOCK)⑶—Whentheswitchturnsto”LOCK”,Takeoutthe key.donotdoanyturning
operation.Anddonotstartengineand light.
Notice:If the engineisidlingspeed foralong timeinthe hotclimate,
Itwill appeartoohot. Phenomenon mustcloseengine.
Fig4
Fig3
6
Fuel Meter(Fig5)
FuelMeter(5)showstheapproxremainderofflue.When
Thehand point to(F),itindicatesFull tankof 13L.
Whenthe handat E itindicatestheremainderofflueis2L.
HeadlampSwitch(1)(Fig6)
Headlight switch: threeposition“ ” 、“ ”and“•”
:Headlamp,stopllight,positionlight and meterlightturnon.
: :Position lightandmeterlightturnon.
•:Headlamp, stoplight, positionlightedinstrumentturnoff.
StartingSwitch(2)(Fig6)
Pressthisbutton tostart engine. RefP14)
Enginestopswitch(3)(图 6)
Press“”button,theenginestop,restarttheengine,press
“•”button。
Fig5
Fig6

7
Mainbeamswitch (1)( Fig7)
Press“ ”button,ismainbeam;Press“”button isdippedbeam.
Turningsignal lightswitch (2)( Fig7)
Whenthe switcheson( ),theleft turning signallightturnon.Whenthe
switchon ( ), the rightturning signallight turnon,Pressitdownthe light
turnoff.
HornSwitch(3)(Fig7)
Pressthe hornmakessound.
Steeringhandlelock(Fig8, Fig9)
Turnhandleleft toend, pressesdownignitionkey1to LOCK), thesteering devicearelocked.Dotheabove
oppositeit opened.
Fig8
Fig7
Fig9
8
Fig16
SeatLock
Insertthe keytoseatlockholeunderseat,thenturnclockwise
direction and pull thepoleaccordingtothearrowdirection,
mayopenthe seat. (Fig10, Fig11)
Insertthekeytoleftsideholeofthe seat,turnclockwise
direction,thenrotatethe handleaccordingtothearrowdirection,
mayadjusttheheightofseat.(Fig12, Fig13)。
Rotatethehandleaccordingtothearrowdirection,
maymovetheseatposition. (Fig14,Fig15)
FrontLuggageCase(Fig16)
UseKeyturnclockwise90°foropening
front luggagecase1.
InsertKeyandturnclockwise90°,pushthe
front Luggage caseclosely,thenturn
counterclockwise90°forclosing front luggagecase.
图
10
Fig11
fig14 Fig15
Fig13
Fig10
Fig12

9
. OperationguideⅢ
Checkingbeforedriving
Forsafetyand prevent troubleoraccident,
Pre-checkupisnecessaryeveryday.
Fuel
Whenthe pointerorfuelmeterisclosetoredsection,replenishoil;
meanwhile, checkthefueltankand carburetorrackornot.
•Fueltankcapacity:12 升
•Turncounter-clockwisetoopenthe tankcover. fig17)
•Suggestiongasoline: octane numberis90above.
•Donot replenishfueltogetherwithtidyorwater.
NOTICE:
ŸThe gasoline isinflammable,and can beonfireundercertainconditionseven exploding.
Therefore,refuelshouldbeonexcellentventilationplace,and stopenginefirstly.Meanwhile
Smokingand lighting firesstrictlyprohibitedwhen you refueland storage.
ŸRefueling, don’t replenishfull. You shouldtightenthefuel tankcover.
ŸIfswallowtheoil careless,seethedoctoratonce.
10
Checkingengineoil
Checkingengineoil level(Fig18,Fig19)
1、Takethe mainstand forstand thevehicleon theground,wring
outtheoil holecover/gauge 1,userag tocleanthegauge,and
then insert gauge back.Pull outforchecking oil stain.
2、When theoilmassclosethegauge lowerlimitmark2,should
addtheoil,when theoil lowerthan upperlimitmark3,then
reinserttheoilholecover/gauge,Screwthecoverand checkitis
petroldripping.
Suggestiontheengineoil:
SAE-15W/40
3
2
FIG19
FIG18

11
Thefree pathofrearbrakehandle(Fig20、Fig21)
Measurethefree pathofrearbrakehandlebeforethedetentfunction.Thefree pathshouldbewithin
10~20)mmfromthe endofbrakehandle tocalculate.
•Adjustnut: A) Increase thefree path.
B)Decrease thefreepath.
Afteradjusting,the axlepin(2)shouldtouchcloselywithnut(1)groove afteradjust.
Fig20
Fig
21
12
Abrasionmarkofthedrumbrake(Fig22)
1)Reference marks
2)Indicate marks.
Iftotallybrake.Changethe brakeblockwhenreference marksandindicatemarksmustbe situateda
straightline.
Noted:Oncethebrakeneedstoreplace foranewone,please
go forthenearestmaintenanceservicewherethere aretechnicianstrainedbyformal
trainingtocheck. Sparepartsofourcompanyonlycanbeusedforreplacement.
Fig
22
1
2

13
Tire
Checkthetirepressureregularlyand adjust.
•Checkwhenthe tirecooled
•Checkifthereanymetaltrashorgravelinthegrooveoftires,especially,shouldmaintenancewhenthe
tirelack.
•Inspectwhetherthereisnick,embed nail orothertartnessobjectonthe tread ornot. Inspectwhether
thereisimpress,dentordistortionforrimornot.Iffindanydamaged,shouldinviteservicedepartmentto
inspect foryou.
•When thetirepatternwearand teartothewearsign,must changethenewtire.
WARNING:
•Ifthetirepressuredosenot accordwiththe standard,itwillproperlycausethetrafficaccident.If the
tirepressureistoolow, the tirewill fetchawayor takeof rim.
ŸIt isdangerous thatusethe worntire;it will haveeffecttofrictionbetweentireandrode.Maybe
difficult todriveoraccident.
14
Engine starting (Fig23)
•Preparativebeforestarting:Setup themainstand,put thekeyinto
ignitionswitchand turnto “ON”,flameoutSwitchto”ON”.
•Electricstarter:Pressstart button (1)tostartengine.
DOnot usethestartermorethan5secondseachtime.
NOTICE:
•Electricstartingisonlyinthe conditionofgrasping thebrake
handle.
Electricstartingnot succeed,if startingagainwithit, wemust stop for30seconds,Ifstill can’tstart,Please
usekick-start.
Engine kick-start: open ignitionswitchandaddgasoline slowly,stepkick-starterpedaldownquicklywith
strengthtostartengine.
Notice:Afterusing kick-starterpedal,pullitbacktooriginalposition.Otherwisehave effectto
safetyride,and bad toengine.
Hadbetternotopenignitionswitch whenscooterhasnotuseforalongtime,andfirststepkickstarter
forsometimes.Make flueintocarburetorand thenintocylinder, and openignitionswitch,Start engine, it
iseasytostartengine likethis.
•Ifcoldstart warmupengine for 3minutes.
Fig23

15
Drivingmotor:
WARNING:
Wearthe trouserstoavoidtouchingwithexhaustpipe and wasburnt.
Theentiredevicemust be installed accordingtorequirement ofthetrafficrule.
•Takethe licensetoriding.
NOTICE:
Controlthe speed and load during 1000kmofrunninginperiod.Loadshouldbe within150kg(including
driver)Iftakemoreweightandspeed will reducelifeofengine.
SpeedasperChart2:Chart2
Leg(km)0~200 200~500 500~1000
Speed (km/h) ≤30 ≤45 ≤55
16
Drivingoperation
•TakebackMainstand and Sit onthe seat, Leftfootstepon thegroundmakethevehicleandGroundupright.
•Releaserearbrakelevel,accelerateslowlywiththrottlegrip,thenmotorcyclewillmoveforwardsmoothly.
Decelerategraduallywhen youstop.
WARNING
•Don’toperatethethrottleON-OFFsuddenly,Otherwise,themotorcyclewillrunout, Maybelosecontrol.
•Beforedrive,musttakethestand.
Brakingoperation:
1. Controlthrottlegrip
If wanttoreducespeed,Mustcontrolthethrottlegrip,atthattimeusethe two-brakesystem,thispointisvery
important.
Notice:ifthe drivewillbedoneinthissituation,forexample:damporlooselyroads,raining.no matter
brake,accelerateorturnmusttake care.
2. Operatefrontandrearbrake
Notice:Musttotallyclose thefluewhendrive inadescent,andusetwo-brakesystemforreduce
speed.Don’tusesbrakecontinuously,otherwise itwillreduce the effectofbrake because oftoo
hot.
Warning:Don’tusesinglebrakewhendrivewithhigh speed,specialcrookedandslipperyroad.Must
usedual-brakesystemforavoidingaccident.

17
EnginepoweroffOperation(Fig24,Fig25)
•TurnoffThrottle:Revolvetothelowest placeaccording topicture. (Normalsituationisloosethe throttlegrip,
and theengineisidlingspeed)
•Putthe keyto “OFF”
Stoppingoperation:
Whenthemotorcyclestop, putthekeyto “LOCK”position.putdownstand andlock handle.(Ref P7)
Warning:Motorcycleshouldbeparkon theSolidityandFlatground,otherwise,itmaybemakesomebodyinjuredor
vehicledown.
Alarmpoints:
•Locking thehandleanddonotleft key inthelock hole.
•Putthemotorintothegarage.
Fig25
Fig24
18
.Service andmaintenanceⅣ
MaintenanceperiodicSchedule
The maintenanceisimportanttomotorcycle,Ifdrivewithhighspeed inbad situationforalong time,mustadd
thetimesofmaintenance,Ifmotorcyclehaveabigrepairedoraaccident,Must takeittocheckformainlyspare
parts. Forexample: frame,indicatorpartsandsoon. Repairorchangethe wornparts.Makesuresafety.
Notice:Don’tchangemotorcyclemake sureit’ssafety,Mustusegoodqualitysparepartsif
replacespareparts.ifuse badqualityspareparts,itwill influence the safetyofmotorcycle.
Warning: Mustcloseenginewhen makemaintenance.itmakesuretherepairer’ssafety.And putdown
thestandonthe smoothground.
Notice: Mustmakeagoodmaintenanceif themotorcycledon’tuseoveramonth,ordon’tuseinall the
winter. Makesurefuel,tireandbatteryavoiding corroding.

19
PeriodicMaintenanceChart(Chart3)
Whenyouwillmakethe PeriodicMaintenance, you shouldinspectbeforedriving. Ref P9)
I:Inspectandadjust when necessary。
C:Clean
R:Replace Chart3
Speedometer ×1000km)
1
4
8
12
Cycle
Item
EveryMonth
6
12
18
Ref
Page
﹡
FuelPipe
I
I
I
I
﹡
Throttleoperation
I
I
I
I
15
﹡
Airfilter
core
Note1)
C/1000km, ifneed
:R
22
﹡
SparkPlug
C/2000km,Ifneed:R
26
﹡
Idl
ingspeed
I
I
I
I
23
20
Chart3
Speedometer ×1000km)
1
4
8
12
Cycle
Item
Everymonth
6
12
18
Ref
Page
﹡
Transmission
Per
1000kmI,
If need:R
﹡
Gearboxoil
Note3)
300km)R
I
25
Brakesystem
I
I
I
I
11
BrakeSwitch
I
I
I
﹡
Headlamp
I
I
I
﹡
Suspension
I
I
I
﹡
Bolts&Nutstighten Note2)
I
I
﹡
Wheel,Tire
I
I
I
12
﹡
Turning bearing
I
I
*Ifyou havealloftoolandmaintenancedocument, you areamechanicperson,orelsemustletspecial
person maintenanceandrepair.
*Forsafety, weclaimallof itemshave donebymechanicperson.
Note:1.If thisarea isverydamporhavealotofdirty.youhadbetter makeashorttime
2. If itwasusedonaccidental road everyday,must makemaintenance.
3. According toseason tochange

21
SIMPLETROUBLE SOLUTION
(CHART4)Chart4
Complaint
Symptomandpossiblecauses
Rem
edy
Damaged sparkplug Replace
Damaged IgnitionCoil Replace
DefectiveCDI Replace
Defectiveignitionswitch Replace
Plug not
sparking
RenegadeorlooselyIgnition system Connect well ortighten
Sparkplug gaptoo small orbig Adjust
Sparkplug poleburn Replace
Sparkplug
isweak Sparkplug accumulatescarbons Clearout
FueluseoutReplenish
Oil mouthstopup Dredge
Fueltankswitchwear Change
Fuelpathstopup Dredge
Airfilterstop up Cleantheairfilterelement
No mixedairin
cylinder
Intakesystemleak Checkandclearout
Sparkplugseat leak Tightensparkplug
Cylindercoverleak Changewasher
Engine
does not
start
Cylinder
compresses
strengthlow
Pistonring &cylinderwearbadly
Changepistonor
cylinder
Chart4
22
Complaint
Symptomandpossiblecauses
Remedy
Octanevalue ofthefuelistoolow
Changefuel
Oilpathstopup Cleanoilpath
Ignitiontimeistooearlyortoo late Checkcoil andchange CDI
Sparktooweakorflameout Checkignitionandclearout
Mixedairtoodenseorrace Clean&adjustcarburetor
Engineleak Checkandclearout
Mufflerstopup Dredge
Belt wear Replace
Thevehicleis
unableto
accelerate
performance
badly
Automaticclutchrollerwearing Replace
Clutchworn Replace
Starting relayworn Replace
Electric
start failure Electricquantitylack Charge
Turningbearinggaptoowide Adjust
Lack oftirepressure Pump
Driving
unsteady Front&rearAxleflexible Tightennut
Brakepad fraytolimit Replace
Brakecamfray Replace
Brakecabledamaged Replace
BrakeFailure
Free pathoverlong Adjust

23
CleaningAirFilter(Fig26)
•Takeapart theboltofairfiltercover.
•Takeoutfilterelement.
•Compressairorusedry brushtocleanfilterelement.
•Dotheaboveoppositetoreinstalltheairfilter.
NOTICE:
•Donotusegasolineorlowburning point solventtocleanpaper
filterelement.
Batterymaintenance(Fig27)
It isadopted theairtightbattery(don’t add water)
Notice:Donottake apart the airtight
•Ifthemotorcyclehavenotbeen usedfor a longtime.Taking off
thebatteryandputtingitintoadryandplace。
•The headofbatterywascorroded,pleasetake itoffand clean.
(Canuseboiled water)
NOTICE: turnoff the ignition switch, takeapartnegativepole ○
-first,
butinstallpositivepole ○
+whenyouareinstalling.
Fig27
Fig26
24
AdjustingIdling speed(Fig28、Fig29)
Thecarburetorisinthebestsituationbeforesale,ifthecarburetorisstill
influenceriding. Pleaseadjust itundertheinstructionof professionalman.
•Warmupfew minutesbeforestart
•Adjust idlescrew(1)toimproveidlespeed slightlytoenterto
fasten,withdrawitthan screw slowlyafterstockingtofasten to
mixand then rapidly,tostabilizingthepositionatmost,then
withdraw slowly, getandstabilizethepositionthelowest.
•Afteradjustidle,then adjustaccelerographhandletofreepathfor
2-4mm,thenuseadjustor(2)toadjust,screw down nuts,andthenscrew
upitafteradjust.
•Adjustingtheidlespeed,itshouldbeabletosuddenlystrengthenthethrottle,the
rotationalspeedoftheengineshouldbe excessivelysteady,notemperand
flameout,stopworkingorarrangeorgan nottoflameoutatbeinglastthrottle.
Fig29
Fig28

25
Replacing engine oilandcleaningstrainer
Replacing engine oil(Fig30)
Suggestionengineoil: SAE10W/40
•Change theengineoilbeforeengine cold,and underthe condition ofsteady
of motor.
Cleaningstrainer
•Takeoutoilholecoverandoilfilter(1)thentakestrainer(2)andspring
(3).
•Usingliquorcleanthe strainer.
•Installoil filterthen takestrainerand spring.
•Replenishthe standardengineoiltoupperlimitlineoftheoilholecover.
•Installthecoverof holeand liter.
•Start engineand keepforfewminutethenflameout..
•Measuretheleverofengineoilagain,makessureitisnotleak.
Fig30
26
Replacinggearboxoil(Fig31,Fig32)
Suggestiongearoil: SAE80W/90
Oil container
replacingcapacity:0.18L
•Makethemotorcycleon thestand
•Takeaparttheimmiting bolt(1), and thespillingbolt (2)
NOTICE:Theengine mustbe warmerwhenspillingandthe
vehiclemustbesteadybymainstand.MakesuretheEngine
isempty
•Reinstallthespillingbolt afterclean. and screwup.
•Inject180mltoenginethrough immit bolt
•Installimmitbolt and screwup.
Fig3
2
Fig31

27
SPARK PLUG(FIG33)
SpecificationofSparkPlug
Standard:DPR7EA(NGK)、D7RTC ORDPR6EA
•Disconnectthesparkplugcap,andthenusethespecialhandletoremoveSparkplug。
•Checkif thesparkplugelectrodesand thecenterporcelainheadburnedaccumulativecarbon, etc.
If thesparkplugisburnedout, replacenewsparkplug.
•Adjustthesparkpluggapbetween 0.6~0.7)mm.
•Don’t useanunspecifiedsparkplug.
Fuse replacing
The specifiedelectriccurrentofthetotalfuseis15A,whichisinBattery.
If theconnection isnot good,thefusewilloverheatandbreakdown.
Donotusebrasswirestoreplacetherecommended.
(0.6~0.7)mm
1
2
Fig33
28
RadiatorMaintenance
SuggestionCooledliquidType:anti-freezeliquid
It’sonlyusingantirustantifreezeliquidforthisengine.
Inspecting
Takethe RightCoverofFootrest, checkthe liquidlevershouldbe1/5,ifless
than1/5, pleaseimmitit.
Immiting thecooledliquid
ŸClockwiseopen thecover1ofradiator,ifthecooledliquidisnotfull,
pleasekeepitfull,andthencoverit.
Ÿifyou wanttoadd morecooled liquid,startertheengineliquidrising
80 ,waitingfor5minutsthenopenthecover1,till theliquidfull,
closethe cover.
ŸAsperaboveorder, youcan addthe3rdliquid.
ŸYou can openthecover2toimmittheliquidaftertheengine is
cooledalso.
Warning:
When theengine ishightemperature,donotopenthecover,in
casethe liquidburstout toinjurysomebody..
Fig3
4
Fig3
5

29
.VehiclestorageⅤ
Storage
Forstoreupthe motorcycleforalongperiodoftime,forexample,inwintertime,somestepsshouldbetakento
preventmalfunctionofanddamagetoitscomponents,whichmightbecaused bylongstorage.Besides,beforethe
longstorage, propermaintenancehastobecarriedout forfearthat it might beforgottenwhenvehicleisput backinto
useafterstorage.
1. Changeengineoil.
2. Drainoff fuelfromthefueltankandcarburetor.
Warning: Gasolineisinflammableand maycausefireand evenexplosionundercertainconditions. Therefore,
donotsmoke, makefireorhaveanyfireleftbehindondrainingofffuel.
•Takeoutthesparkplug,pourabout15~20mlcleanengineoilintothecylinder,stepdownthekicklever
repetitivelyforseveraltimessoastohavemachineoil distributedall overtheengineandfinallyfitthe
sparkbackon.
•Removebattery,battercan’tbekepton icinganddirectsunshinelocation,chargeeverymonth.
•Wash themotor,wipeitdryand applyan evencoat ofwax tothe paintedsurface. Antirust can
prevent thesurfaces fromrusting.
•Putthevehicleinashadyandcoolplacefarfromhumidityand directsunshineandcoverit
properly(butnot withplasticorotherpainted materials)。
Reusemotorcycle.
Takedownthe motorcyclecoverand cleanthe motorcycle,ifthestoragetimeexceeds4months, Mustchange
engineoil.
Must charging ifneed, and then installbattery.
Mustcheckalloftermsbeforedrive(Page9)forthesafetymusttrythemotorcyclewithlowerspeedforsome
timeinanot busyrode.
30
Ⅵ、VehicleIdentification
Positionofthevehicletype,VINand enginenumber. FIG36)
ProvidetheaboveframeandengineNumberwhenregister,getthelicense, yearly
inspection,andalsoenjoytheafter-service clause.
Thenameplateisrivetedonthefixing boardoftherightpartofmainstand(See
page3)
.ToolsetⅦ
Toolbag(Fig34)inthe bootofseat,Usingfortheurgentaccidentwhendriving,itincluding thesomethingofthe
following:
8×10mmspanner12×14mmspannerScrew drive
HexagonspannerWrenchbar18.5×17mm wrenchspanner
FIG37
Fig36

31
.MAINⅧTECHNIQUEPARAMETER
CHART5
Item Parameter Item Parameter
L×W×Hmm 2100×795×1130 Front tyre 130/60-13
Wheelbasemm 1480 Reartyre 130/60-13
GroundClearance
mm 135 AirPressure,Frtyre 200kPa
Dryweight kg 170 AirPressure,Rrtyre 250kPa
MaxLoad kg 150 Transimissionsystem CVT
Turning Angleof Steering
Handle ≤48ºGearratio 5.12~15.05
Frontbrakedistance
Frbrakeaverage deceleration
Rearbrakedistance Rrbrakeaveragedeceleration
V=60km/h ≤37.3m ≥4.4(5.8)m/s2≤54m ≥2.9(5.8)m/s2
BrakeDistancem ≤7(30km/h) EngineType 169MM,singleCylinder
4stroke, water-cooled
MaxSpeedkm/h ≥85 Bore×stroke mm 69×66.8
Consumption L/100km ≤3.1 Displacementml 249.8
32
Chart 5
ItemParameter Item Parameter
Climbabilityº≥18 Clutch Automatically centrifugal
Lean -1.3% Fueltank L 13
Startingsystem Electric Battery 12V9Ah
LubricateSystem Press&splash Fuse 15A
Rated Power 10.5kW/6500 r/min)Headlight 12V35W/35W×2
MaxTorque 17.6N.m/ 5000(r/min)Taillight/Brakelight 12V21W/5W
Compression ratio 10:1 Licenselight 12V5W
SparkPlug Model DPR7EA(NGK)、D7RTCORDPR6EA Turning light 12V10W
Sparkplug gap mm
mm
0.6
~
0.7
FuelRQ90Above
ValveClearancemm 0.1(cold) IgnitionSystem CDI
Idlingspeedr/min (1500±150)r/min GearboxoilSAE80W/90
Capacityof engineoil 1.1L Capacityof
Gearboxoil 0.18L
Engineoil SAE 10W/40

33
IX. Circuitdiagram
34
. EmissionControlSystemWarrantyStatement
WangyeUSACo.,LLC ispleasedtoexplaintheemissioncontrolsystemwarrantyon
HighwayMotorcycle.NewHighwayMotorcyclemustbedesigned,built and equippedto
regulationsandstandardsoftheUnitedStatesEnvironmentalProtectionAgencyandthe
CaliforniaAirResourceBoardandfreefromdefectsinmaterialandworkmanshipthatmay
keepitfromtheserequirementsintheallapplicableregulations.
WangyeUSACo.,LLCmustwarranttheemissioncontrolsystemonthehighwaymotorcycle
for5yearsor18,000km,whichevercomesfirst,providedthattherehasbeennoabuse, neglect
orimpropermaintenanceofhighwaymotorcycle.
1. Periodof Warranty
Theperiodofwarrantyshall beoneyearondelivery,duringthis periodofwarranty:
(i). Anypartdefectivebyreason ofthemanufacturer sfaultyworkmanshipormaterialwill be
replacedorrepairedfreeofcharge;
(ii). Anyrepairsoradjustmentsmadenecessarybyreasonofthemanufacturer sfaulty
workmanshipormaterialwillbeperformedfreeofcharge.
Emissioncontrolsystemmayincludeparts suchasthecarburetororfuelinjectionsystem,the
ignition system,catalyticconverterandenginecomputer,ifitisequipped.Alsoincludedmay
behoses,belts,connectorsandotheremission-relatedassemblies.
2. Responsibilitiesof Customer
Toobtainrepairsunderwarranty,thecustomermust:

35
(i). Ensurethatthemotorcycleisproperlyoperated,maintainedand storedasspecifiedinthe
Owner s Manual;
(ii). GivenoticetodealerapprovedbyWangyeUSACo., LLCorotherqualifiedservicefacility
ofanyandallapparentdefectsimmediatelyupondiscovery,andmaketheentire
motorcycleavailableatthetimeforinspection and repairatthedealer splace ofbusiness;
(iii). Provideproofofwarrantycoveragetodealer;
(iv). Authorizethedealertoteardownthemotorcyclefordiagnosticevaluation shouldit be
required.
All warrantyrepairsmustbedonebythedealerandfinalapprovalofanyrepairsrestswith
WangyeUSACo.,LLC.All partsreplacedbecomethepropertyofWangyeUSACo., LLC.
3. Exclusion
Thiswarrantydoesnotcovertherepairordamageresultingfromabuseorneglectofthe
motorcycle.Examplesofabuseand neglectinclude, butarenotlimitedto:
(i). Racingandcompetition;
(ii). Useoflubricants, oilsand fuel/oilmixtureotherthanthoserecommenderintheOwner s
Manual,improperlyinstalledaccessoriesanduseofpartsoraccessoriesthatarenot
equivalentindesignandqualitytogenuineWangyeparts;
(iii). Damageasaresultofaccidents,collisions,contactwithforeignmaterials,impact,
submersionoruseofthemotorcycleafterdiscoveryofadefect;
(iv). Appearance-relateddamagesofbodyparts. Examplesofsuchdamagesincludebutarenot
limitedto:scratches,dents,fading, flakingandpeeling;
(v). Motorcyclewhichhas beenmodifiedinanywayfromthestandardspecifications shownin
theOwner sManual, forexample, theodometerhasbeenaltered;
(vi). Normalwearandtear,corrosionand routinemaintenance,suchastherecommended
serviceinspections;
36
(vii). Pre-deliveryinspectionandassembly;
(viii). Damagefromtheft,fire,vandalism,explosion, wateroracts ofGod.
4. Restriction
This warrantyisinadditionto,andnotamodificationof,anylegalwarrantyrequiredbythe
laws ofanystateofUS.
Subjecttoanyapplicablesalesorconsumerlegislation,theabovewarrantyisinlieuofany
warrantyorrepresentation,expressorimplied,includinganywarrantyofperformance,
merchantabilityorfitnessforaparticularpurposeonthepartofWangyeUSA,andanyother
obligationorliabilityon behalfofWangyeUSA,andtheabovewarrantyconstitutesyoursole
remedyand thefullliabilityofWangyeUSA.Inno eventshall WangyeUSAbeliablefor
special,incidentalorconsequentialdamageshowsoevercaused,whetherbynegligenceor
otherwiseresultingdirectlyorindirectlyfromtheuseoftheMotorcycle,ortheMotorcycle s
havingreplacementpartsortheunavailabilityofreplacementparts.WangyeUSAdoesnot
assumeorauthorizeanypersontocreateorassumeforWangyeUSAanyobligationorliability
inconnectionwiththeMotorcycleoranypartthereofdistributedbyWangyeUSA.
5. Contact
Foranyquestions regardingemissioncontrolsystemwarranty,pleasecontactas following:
CompanyName:WangyeUSACo., LLC
Address:1170 CorporateDr.WestSte.204,Arlington,TX76006
Tel:817-640-1108ext219
Fax:817-649-5006
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