WangYe WY250T-19 User manual

PREFACE
Thanks for yourpurchasingthemotorcycleWY250T-19,andsincerelywelcomeyou to
beour motorcycleuser.Toenjoyamore safeandpleasurabledriving,atfirst please
familiarity withthemanualmustcarryonbefore driving.Your personalsafetydependsnot
onlythevigilanceandfamiliar operationskills, butalsorelatestowhetheryouare familiar
withthemechanicalperformance.Beforedriving,check-upandperiodicalmaintenanceare
basic requirement. If maintenanceand repairneeded, go toourservicecenterforhelp.If you
knowthe mechanicknowledgeand havethetools,thedealer canofferyouhelpwiththe
maintenanceandrepair,likeprovidingtheparts catalogueandthespare parts.
Thismanualexplainsindetailthe correctoperationandmaintenanceofWY250T-19,
together withtheexpectation foryour long-timeuse.Modificationsinspecificationcould
causethediscrepancywithsomefiguresand contentinthemanual,wefeelsorryforthat
andholdthefinalright ofinterpretation.
Haveagood enjoymentandthanks againforyourpurchasing!
THEIMPORTANTPOINTSTOATTENTION
ŸThe driverandpassenger
Thismotorcyclewasonlyusedforonedriver. Neverexceedtothe Max loadcapacityof themotorcycle.
ŸForthe safety,neverdrivetothemotorcycleintheatrociousweatherorthecoldweather(under-12 )
ŸForthe roadsurface:
Thiskindof motorcycleisonlydriveinthehigh road.
•Aboutthecautionbannerwiththesafetyorenvironment, sticktothe sundriesboxcover,the rearshelf,
and fueltankcover.(Lookat the clearlyinthetimeforuseorbeforeuse)
•Pleasecarefullyread theusermanual
Youmustpayattention tothesentenceorparagraphwithcautionbanner.
Warning
Notfollowing the operationinstructioninthismanualmaycausegreatdamage toyou.
Attention:
Notfollowing the operationinstructioninthismanualmaycauseinjurytobothyou andvehicle.
Regardthismanualasapermanentparts,even when transferthe vehicletootherpeople,transferthe
manualatthe sametime

LIST
.Motorcyclesafetydriving
Rulesforsafetydriving 1
Payload 2
Ⅱ.PartsSubassembliesandmanual
Parts& subassemblies3
Meterandindicator5
Ignitionswitch 5
Fuelmeter 6
Headlampswitch 6
Startingswitch 6
Engine stop switch 6
Mainbeamswitch 7
Turningsignallightswitch 7
Hornswitch 7
Turninglock 7
Seat lock 8
Front luggage case8
.OperationguideⅢ
Checking beforedriving 9
Engine Starting 14
Drivingmotorcycle 15
Drivingoperation 16
Brakingoperation16
Enginepoweroffoperation 17
Stoppingthe motorcycle 17
.SeⅣrviceandmaintenance
maintenanceperiodicschedule18
Simpletroublesolution 21
Cleaningairfilter23
Batterymaintenance 23
Adjustingidling speed 24
Replacingengineoiland cleaningstrainer 25
Replacinggearboxoil 26
Sparkplug 27
Replacing fuse 27
Radiatormaintenance28
.VehiclestorageⅤ29
.VehicleidentificationⅥ30
.Tool setⅦ30
.ⅧMainTechniqueParameter 31
IX.Circuitdiagram 33
.EmissionControlSystem
WarrantyStatement 34

1
.Motorcyclesafetydriving
Rulesfor safetydriving
1.The motorcyclehappen the manyaccidents,allreasonsarethatthecardriversdidn’tlookatthe
motorcycledrivers.Sothemotorcycledriversmust:
lPutup thecoatinbright color
lAvoidtothedrivingatnight.you mustdriveon guardandcarefullytothe stronglight.
2.Particularcareshouldbeexercisedatthelevelcrossingofroads,entranceandexit ofparking lotoron
theautomobilelane.
3. Don’tspeeding,becausethespeedingusuallytohappenanaccident.
4.You mustgettothedrivinglicenseandfamiliar withmotorcycle. Never lend motorcycletotheman without
driving licenseorunfamiliarwithmotorcycle.
5.Avoiddrivingtheroadwithaccidental,easilyresult the operationfailureor the partwasbroken.
6.Alwaysdoapre-ridinginspectionbeforeoperatingthevehicle. RefP9）
7. Duringdrive,graspthe handleand feet on thefootrest.
2
Payload
lwarning:
The lightgoodscan onlyput inthe rearshelforotherdeposited place.
The goodspayloadnotheavierthan Chart1:Chart 1
Deposited Weight(kg)
Luggage 1
Rear shelf 5
※Themotorcyclemax payload is200kg,including theweightwiththedriver,thepassengerandthe
goods.
※Ifthemotorcycleisoverloading, itcanaffect themotorcyclestabilityandoperation.
※Thegoodson themotorcyclemust fasten.

3
.PartsSubassemblies and manualⅡ
Parts&Subassemblies(Fig1.Fig2)
Fig1
4
Dashed（）Indicatethenotseepartsdirectly
Fig2
Fig
2

5
Meterand indicator （Fig3）
⑴mainbeamindicator
⑵enginetachometer
⑶fuelmeter
⑷RH turningsignallight
⑸odomter
⑹time
⑺speedometer
(8)timeadjustmentbutton
⑼LHturningsignallight
Ignition Switch（Fig4）
(ON)⑴—whentheswitchturntothisposition,Start engineand donotpullout thekey.
(OFF)⑵—whentheswitchturntothisposition,Startengine poweroffandtakeoutthe
key.
(LOCK)⑶—Whentheswitchturnsto”LOCK”，Takeoutthe key.donotdoanyturning
operation.Anddonotstartengineand light.
Notice:If the engineisidlingspeed foralong timeinthe hotclimate,
Itwill appeartoohot. Phenomenon mustcloseengine.
Fig4
Fig3
6
Fuel Meter（Fig5）
FuelMeter(5)showstheapproxremainderofflue.When
Thehand point to(F),itindicatesFull tankof 13L.
Whenthe handat E itindicatestheremainderofflueis2L.
HeadlampSwitch(1)（Fig6）
Headlight switch: threeposition“ ” 、“ ”and“•”
：Headlamp,stopllight,positionlight and meterlightturnon.
： ：Position lightandmeterlightturnon.
•：Headlamp, stoplight, positionlightedinstrumentturnoff.
StartingSwitch(2)（Fig6）
Pressthisbutton tostart engine. RefP14）
Enginestopswitch（3）（图 6）
Press“”button，theenginestop，restarttheengine，press
“•”button。
Fig5
Fig6

7
Mainbeamswitch （1）（ Fig7）
Press“ ”button，ismainbeam；Press“”button isdippedbeam.
Turningsignal lightswitch （2）（ Fig7）
Whenthe switcheson( ),theleft turning signallightturnon.Whenthe
switchon ( ), the rightturning signallight turnon,Pressitdownthe light
turnoff.
HornSwitch(3)（Fig7）
Pressthe hornmakessound.
Steeringhandlelock（Fig8, Fig9）
Turnhandleleft toend, pressesdownignitionkey1to LOCK）， thesteering devicearelocked.Dotheabove
oppositeit opened.
Fig8
Fig7
Fig9
8
Fig16
SeatLock
Insertthe keytoseatlockholeunderseat,thenturnclockwise
direction and pull thepoleaccordingtothearrowdirection,
mayopenthe seat. (Fig10, Fig11)
Insertthekeytoleftsideholeofthe seat,turnclockwise
direction,thenrotatethe handleaccordingtothearrowdirection,
mayadjusttheheightofseat.(Fig12, Fig13)。
Rotatethehandleaccordingtothearrowdirection,
maymovetheseatposition. (Fig14,Fig15)
FrontLuggageCase(Fig16)
UseKeyturnclockwise90°foropening
front luggagecase1.
InsertKeyandturnclockwise90°,pushthe
front Luggage caseclosely,thenturn
counterclockwise90°forclosing front luggagecase.
图
10
Fig11
fig14 Fig15
Fig13
Fig10
Fig12

9
. OperationguideⅢ
Checkingbeforedriving
Forsafetyand prevent troubleoraccident,
Pre-checkupisnecessaryeveryday.
Fuel
Whenthe pointerorfuelmeterisclosetoredsection,replenishoil;
meanwhile, checkthefueltankand carburetorrackornot.
•Fueltankcapacity：12 升
•Turncounter-clockwisetoopenthe tankcover. fig17）
•Suggestiongasoline: octane numberis90above.
•Donot replenishfueltogetherwithtidyorwater.
NOTICE:
ŸThe gasoline isinflammable,and can beonfireundercertainconditionseven exploding.
Therefore,refuelshouldbeonexcellentventilationplace,and stopenginefirstly.Meanwhile
Smokingand lighting firesstrictlyprohibitedwhen you refueland storage.
ŸRefueling, don’t replenishfull. You shouldtightenthefuel tankcover.
ŸIfswallowtheoil careless,seethedoctoratonce.
10
Checkingengineoil
Checkingengineoil level（Fig18,Fig19）
1、Takethe mainstand forstand thevehicleon theground,wring
outtheoil holecover/gauge 1,userag tocleanthegauge,and
then insert gauge back.Pull outforchecking oil stain.
2、When theoilmassclosethegauge lowerlimitmark2,should
addtheoil,when theoil lowerthan upperlimitmark3,then
reinserttheoilholecover/gauge,Screwthecoverand checkitis
petroldripping.
Suggestiontheengineoil:
SAE-15W/40
3
2
FIG19
FIG18

11
Thefree pathofrearbrakehandle（Fig20、Fig21）
Measurethefree pathofrearbrakehandlebeforethedetentfunction.Thefree pathshouldbewithin
10～20）mmfromthe endofbrakehandle tocalculate.
•Adjustnut： A） Increase thefree path.
B）Decrease thefreepath.
Afteradjusting,the axlepin(2)shouldtouchcloselywithnut(1)groove afteradjust.
Fig20
Fig
21
12
Abrasionmarkofthedrumbrake（Fig22）
1）Reference marks
2）Indicate marks.
Iftotallybrake.Changethe brakeblockwhenreference marksandindicatemarksmustbe situateda
straightline.
Noted：Oncethebrakeneedstoreplace foranewone,please
go forthenearestmaintenanceservicewherethere aretechnicianstrainedbyformal
trainingtocheck. Sparepartsofourcompanyonlycanbeusedforreplacement.
Fig
22
1
2

13
Tire
Checkthetirepressureregularlyand adjust.
•Checkwhenthe tirecooled
•Checkifthereanymetaltrashorgravelinthegrooveoftires,especially，shouldmaintenancewhenthe
tirelack.
•Inspectwhetherthereisnick,embed nail orothertartnessobjectonthe tread ornot. Inspectwhether
thereisimpress,dentordistortionforrimornot.Iffindanydamaged,shouldinviteservicedepartmentto
inspect foryou.
•When thetirepatternwearand teartothewearsign,must changethenewtire.
WARNING:
•Ifthetirepressuredosenot accordwiththe standard,itwillproperlycausethetrafficaccident.If the
tirepressureistoolow, the tirewill fetchawayor takeof rim.
ŸIt isdangerous thatusethe worntire;it will haveeffecttofrictionbetweentireandrode.Maybe
difficult todriveoraccident.
14
Engine starting (Fig23)
•Preparativebeforestarting：Setup themainstand，put thekeyinto
ignitionswitchand turnto “ON”，flameoutSwitchto”ON”.
•Electricstarter：Pressstart button (1)tostartengine.
DOnot usethestartermorethan5secondseachtime.
NOTICE：
•Electricstartingisonlyinthe conditionofgrasping thebrake
handle.
Electricstartingnot succeed,if startingagainwithit, wemust stop for30seconds,Ifstill can’tstart,Please
usekick-start.
Engine kick-start: open ignitionswitchandaddgasoline slowly,stepkick-starterpedaldownquicklywith
strengthtostartengine.
Notice:Afterusing kick-starterpedal,pullitbacktooriginalposition.Otherwisehave effectto
safetyride,and bad toengine.
Hadbetternotopenignitionswitch whenscooterhasnotuseforalongtime,andfirststepkickstarter
forsometimes.Make flueintocarburetorand thenintocylinder, and openignitionswitch,Start engine, it
iseasytostartengine likethis.
•Ifcoldstart warmupengine for 3minutes.
Fig23

15
Drivingmotor:
WARNING:
Wearthe trouserstoavoidtouchingwithexhaustpipe and wasburnt.
Theentiredevicemust be installed accordingtorequirement ofthetrafficrule.
•Takethe licensetoriding.
NOTICE:
Controlthe speed and load during 1000kmofrunninginperiod.Loadshouldbe within150kg(including
driver)Iftakemoreweightandspeed will reducelifeofengine.
SpeedasperChart2：Chart2
Leg（km）0～200 200～500 500～1000
Speed (km/h) ≤30 ≤45 ≤55
16
Drivingoperation
•TakebackMainstand and Sit onthe seat, Leftfootstepon thegroundmakethevehicleandGroundupright.
•Releaserearbrakelevel,accelerateslowlywiththrottlegrip,thenmotorcyclewillmoveforwardsmoothly.
Decelerategraduallywhen youstop.
WARNING
•Don’toperatethethrottleON-OFFsuddenly,Otherwise,themotorcyclewillrunout, Maybelosecontrol.
•Beforedrive,musttakethestand.
Brakingoperation:
1. Controlthrottlegrip
If wanttoreducespeed,Mustcontrolthethrottlegrip,atthattimeusethe two-brakesystem,thispointisvery
important.
Notice:ifthe drivewillbedoneinthissituation,forexample:damporlooselyroads,raining.no matter
brake,accelerateorturnmusttake care.
2. Operatefrontandrearbrake
Notice:Musttotallyclose thefluewhendrive inadescent,andusetwo-brakesystemforreduce
speed.Don’tusesbrakecontinuously,otherwise itwillreduce the effectofbrake because oftoo
hot.
Warning:Don’tusesinglebrakewhendrivewithhigh speed,specialcrookedandslipperyroad.Must
usedual-brakesystemforavoidingaccident.