WangYe WY50QT-10 User manual

User smanual WY50QT-10
PREFACE
ThanksforyourpurchasingthemotorcycleWY50QT-10,and
sincerelywelcomeyoutobeourmotorcycleuser.Toenjoyamoresafe
andpleasurabledriving,atfirstpleasefamiliaritywiththemanualmust
carryonbeforedriving.Yourpersonalsafetydependsnotonlythe
vigilance and familiaroperationskills, butalsorelatestowhetheryou
arefamiliarwiththemechanicalperformance.Beforedriving,check-up
andperiodicalmaintenance arebasicrequirement.Ifmaintenance and
repairneeded,gotoourservice centerforhelp.Ifyouknowthe
mechanicknowledgeandhavethetools, thedealercanofferyouhelp
withthemaintenance andrepair,likeproviding thepartscatalogueand
thespareparts.
Thismanualexplainsindetailthecorrectoperationandmaintenance,
togetherwiththeexpectationforyourlong-timeuse.Modificationsin
specificationcouldcausethediscrepancywithsomefiguresandcontent
inthemanual,wefeelsorryforthatandholdthefinalrightof
interpretation.
Haveagood enjoymentandthanks againforyourpurchasing.

The importantpointstoattention
ŸThedriverandpassenger
Thismotorcyclewaslimited toonedriverandonepassenger(exceptchildrenyoungerthan 12 yearsold).
NeverexceedtheMaxload capacityofmotorcycle.
ŸForthesafety, avoiddriving themotorcycleinatrociousweatherorcold weather(under-12 ).
ŸFortheroadcondition
Thiskindsofmotorcyclecanonlydriveon thehighroad.
Thecaution bannersaboutthesafetyorenvironmentprotectionstick to thesundriesbox cover,therear
carrier, and fueltankcap. (Being visiblebeforeorduring driving)
•Pleasecarefully read theusermanual
Youmustattentiontothewarning sentenceorparagraph.
WARNING
Notfollowing theoperationinstructioninthismanualmay causegreatdamagetoyou.
ATTENTION
Notfollowing theoperationinstructioninthismanualmay causeinjury tobothyouand vehicle.
Regardthismanualasapermanentparts,evenwhentransferthevehicletoanewowner,transferthe
manualatthesametime.
LIST
Ⅰ.Motorcyclesafedrive
Rulesforsafedrive……………………………1
Payload………………………………………2
II.Theparts&subassembliesandusemanual
Parts&subassemblies…………………………3
Meterand indicatorlight………………………5
Ignitionswitch………………………………5
Thefuelmeter…………………………………6
Headlightswitch……………………………6
Starting switch………………………………6
High-Lowbeam switch……………………7
Turning lightswitch…………………………7
Horn switch……………………………………7
Turninglock…………………………………7
Seat Lock……………………………………8
Luggagebox………………………………8
III.Theoperation
Inspectionbeforeriding………………………9
Enginestarting………………………………14
Drivethemotorcycle…………………………15
Driving operation……………………………16
Braking operation…………………………16
Stoppingengine……………………………17
Stoppingmotorcycle………………………17
Ⅳ.Maintenance andService
Theblank ofseasonalservice………………18
Obviatethesimpletrouble……………………21
Cleaning airfilter……………………………23
Batteryservice………………………………23
AdjustableIdlespeed………………………24
ChangingOilfromGearbox……………25
Sparkplug…………………………………28
ChangingFuse………………………………28
Ⅴ.VehicleStockpile………………………29
Ⅵ. Vehicleidentification……………………30
Ⅶ.Tools……………………………………30
Ⅷ. MaintechniqueParameter……31
Ⅸ. Circuitdiagram…………………………33
Ⅹ.EmissionControlSystemWarranty
Statement…………………………………34

-1-
Ⅰ.Motorcyclesafedrive
Rule forsafedrive
Onlythedrivercanbesurethemotorcyclesafety.
1、Themotorcyclehappensmanyaccidents;allreasonsarethat thecardriversdidn tlookat the
motorcycledrivers.Sothemotorcycledriversmust:
※Wearthebrightcolorclothes.
※Avoiddriving atnight.Youmustdriveonguardand carefullytothestronglight.
2、Particularcareshouldbeexercisedat thelevelcrossingof roads,entrance andexit of parkinglot
orontheautomobilelane.
3、Don tspeed, becausethespeedingusuallyhappenanaccident.
4、Youmustgettothedriving licenseandfamiliarwithmotorcycle.Neverlend motorcycletothe
manwithoutdrivinglicenseorunfamiliarwithmotorcycle.
5、Avoidtodrivingtheroadinaccident,easilyresultintheoperationwithoutusedorthepartswas
broken
6、Youmustcheckupthemotorcyclebeforedriving.(Lookat Page9)
7、Duringdriving,graspthelefthandbarbythelefthandandthethrottletwistgripbytherighthand
withfeetonthefootrests.
8. Don tbetooclosetoothermotorvehicles,non-competeRoadgrabtheline, strictlyabidebylocal
trafficlaws。
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Payload
※Warning
Therearshelforotherdepositedplacecanonlymeetthelightgoods.
Thegoods payloadcan theavierthanblank1: Blank 1
Deposited Weight
Rearshelf 5kg
※Themotorcyclemaxpayloadis75kg,includingtheweightwiththedriver,thepassenger,the
goods.
※Ifthemotorcycleisoverloaded,itwillaffectthestability and operationofthemotorcycle.
※Thegoods onthemotorcycle,musttie it.

-3-
II.Theparts&subassembliesandusemanual
Parts&subassemblies（Fig1、Fig2）
Fig1
Meterandlight
Fr.Brakehandle
battery
luggage
Mainstand ProductionLabel
-4-
Thebrokenline（……）indicatethepartsunseeninthepicture。
Fig2
rr.brakehandle
Oil box
Aircleaner
Seatlock
starter
Sidestand

-5-
Meterandindicatorlight（Fig3）
⑴Odometer：Recordsvehiclemileage。
⑵Speedometer
：Whenthevehicle,thespeedof thevehicle。
⑶FuelMeter：Showgasolinestocks。
⑷RightTurning indicatelight：Whenturninglightswhenclicked,rightbuttonrightturnindicatorwill
shine。
⑸Headlightindicatelight：Variablelightswitchbuttoninthe “ ”, highbeamlightwillshine。
⑹LeftTurningindicatelight：Whenturninglightsbuttonwhenclicked,leftturnindicatorwill toshine。
IgnitionSwitch（Fig4）
⑴On( )—whentheswitchturn tothisposition,
theenginestartingandnottakeoutthekey.
⑵ Off( )—whentheswitchturn tothisposition,
theenginepoweroff andtakeoutthekey.
⑶ Lock( )—whentheswitchturn tolock（ ）Position,
takeoutthekey.Thennotturn thesteeringwheeland
allthelightsareoff.
1
2
3
4
5
6
1
2
Fig3
Fig4
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Thefuelmeter（Fig5）
Fuelmeter(5) indicatethefuelvolumeinthefueltank. Whenthe
needlepointsto(F),itindicatesthattheeffectiveresiduefuelis3.5L
Whentheneedlepointsatredsectionitindicatestheremainderof fuelis1.2L.
Headlightswitch1（Fig6）
Theheadlightswitchwiththree position:“ ” 、“ ” and“•”
：Thisposition, theheadlightandsidelightsandtail lightand meterlightareall on.
：Thisposition，sidelights、tail lightandmeterlightareall on.
•：Thisposition，headlight、taillight、sidelightsandmeterlightsareoff.
Startingswitch2（Fig6）
Press thisbutton,thestartinggeneratorwillstarttheengine.（See P14）
Fig5
Fig6

-7-
Fig9
High-Lowbeamswitch1（Fig7）
Press “”button，toget highbeam；Press“”button，togetlowbeam.
Turning lightswitch 2（Fig7）
Whentheswitchison“”,turnleft; Whentheswitchison“”
button,turn right.Press itdownthelightturn off.
Hornswitch3（Fig7）
Press thisbutton,thehorn issounding.
Turninglock（Fig8、Fig9）
Turn handlelefttoend,pressdownignitionkeyto （）,thesteeringsettingarelocked.Doingthe
aboveopposite, itisunlocked.
Fig8
1 1
Fig7
-8-
Seat Lock（Fig10）
•Takethekey1totheseat locked2,thenturningthe
keyclockwisetounlocktheseat.
•Press downtheseattomakeitlockedsound，thenpushtheseat back
Toconfirmithasbeenlockedandtakeoutthekey.
Luggagebox（Fig11）
·Will thecarkeysinsertcushionsundertheseat cushion,
thenlockinaclockwisetwist,openseatcushiontoboot,
youcanstoreitems.Buttoremindyouisnotdeposited
valuablesfragilegoods,becausethecarmaydamageyour
vibrationof thegoods
Fig10
Fig11

-9-
III.Theoperation
·Inspectionbeforeriding
Makeroutinecheck-upbeforeridingtoinsurethevehicle
performwell andsafedriving.
Gasolinevolume
Turnontheignitionswitchandcheckthefuelmeter,
replenishgasolinewhenthepointerisclosetoredsection,
moreover, checkthefueltankand oil filterifleakage.
•Gasolinetankcontainer：5L
•Counter-Clockwisetoopenthetankcover.（Fig12）
•Proposal Usinglowleadcontentorgasoline, octanenumberis90.
•Donotreplenishoiltogetherwithdust、waterorothercontaminationintothetank.
Warning
ŸGasolineisincendiveoil,evenexploding.Sofirstmakesure theengineisoff when
replenish.Meanwhile，forbidthebeaconat thereplenishand oilstorageplace.
ŸNottoo full whenreplenish (Notstorageoilattheentrancepiping)，meanwhile makesure
theoilcoverscrewwhenreplenish well.
Gasolineisvirose，swoonifswallowsomegasoline. Wherefore，notcontactingthegasolinetoo
Fig12
-10 -
long.Absoluteness keepthechildrenfarthegasoline.Sure seethedoctorwhenswallow.
ŸInspecttheengineoil level
Inspecttheengineoil level（Fig13、Fig14）
1. Keepthemotorsteadyinthegroundscrewup theoildiprod
andcleanit,thenreinsertand inspectoil.
2. Ifoil,oil onthefloornearoil-2mark,shouldadd oil,
estimatingthestandard doesnotexceed3,fuelcapafter
marktoinsert,oilwillbetheirrulertotightenandcheck
whetherthereisleakingphenomena.
Wesuggestyouuseoil etc
SAE-15W/40
Fig13
3
2
Fig14

-11 -
Thefreepathofrearbrakehandle（Fig14、Fig16）
Measurethefree pathof rearbrakehandlebeforethedetentfunction. Thefree pathshouldbewithin
（10～20）mmfromtheend of brakehandletocalculate.
•Adjustnut：（ A ） Increasethefree path.
（B）Decreasethefree path.
Afteradjust,theaxlepin(2)shouldtouchcloselywithnut(1)grooveafteradjust.
Fig14
Fig15
1
2
-12 -
Abrasionmarkofthebrake（Fig16）
（1）Reference marks
（2）Indicatemarks.
Iftotallybrake.Changethebrakeblockwhenreference marksandindicatemarksmustbesituateda
straightline.
Noted Once thebrakeneedstoreplaceforanewone,please
goforthenearestmaintenanceservice wheretherearetechnicianstrainedbyformaltrainingto
check. Sparepartsofourcompanyonlycanbeusedforreplacement.
1

-13 -
Tyre
Checkthetyrepressureperiodicallyandadjustit ifnecessary.
•Checkthetirepressureonlywhenit iscooled.
•Checkifthereanymetaltrashorgravelinthegrooveoftyres，repairthetyreifleaking.
•Checkifanymetaltrashorgravelinthegrooveoftires. Ifanyimpairpleaseshowyour
motorcycletothemaintainservice toinspect.
•Replace thetirewhenit wearstotheabrasion mark.
Warning
•Ifthetyrepressuredosenotaccordwiththestandard,itwillpossiblythetrafficaccident.
ŸItisdangerous tousetheworntire,itwilleffecttothefrictionbetweentyreand road.It
willpossiblybringtrouble ordrivingorevenanaccident.
Fig16
2
-14 -
Enginestarting (Fig18)
•Preparetostart：Takeupthemainstand，Putthekeyinto
ignitionswitchand turn to “”.
•Engineelectricstarting：press button1tostartengine,do
notusethestartermorethan5secondseachtime.
Note
•Electricstartingisonlyintheconditionofgraspingthebrakehandle.
•Ifelectricstartingisnotsucceeding,before startingagain
withit,wemuststopfor30 seconds Ifstillcan tstart.
Pleaseusekick-startlevel.
•Whencoldstartbefore drivingpleasewarmupenginefor3minutes.
•In hotweatherconditions foralongtime,iftheengineisrunning,theidle willhave
overheating,shouldshutdown engine.
Fig18

-15 -
Drivethemotorcycle:
WARNING:
•Wearthetrouserstoavoidtouchingwithexhaustpipeand wasburnt.
•Allthedevicemustbeinstalledaccordingtorequirementofthetrafficrule.
•Takethelicensetoride.
•Eachequipmentofthemotorcycleshouldaccordwiththetrafficlawoflocal
government。
Controlthespeedandpayloadduringthefirst1000kmPayloadamong75kgisappropriate
(includingdriver)overtakingandoverloadingwillshortenthelifeofengine.
Speedisaccordingtotable2 Table2
Speedometer（km）0～200 200～500 500～1000
Speed (km/h) ≤20 ≤30 ≤35
-16 -
Drivingoperation
•Putdownmainstandand sitonsaddlethensupportonground byleftfoottomakevehicleis
uprighttoground.
•Add gasolineslowlywiththrottlegripandthenmotorcyclewill moveforwardsmoothly.Take
backleftfoottocontrolthrottleensuringasuitablespeed. Closethethrottleslowlywhen
deceleration.
Warning:
•Donotadd muchgasolinesuddenlywiththrottlegriptopreventmotorcyclerush out
unexpectedly.
•Beforedrive,drivermusttakethestand.
Brakingoperation:
1.Controlthrottlegrip
Ifdriverswanttoreduce speed, theymustcontrolthethrottleandatthattimeusethetwobrakes
system, thispointisveryimportant.
NOTICE Ifthedrivewillbedoneinsuchsituation, forexample:damporlooselyroad,
raining.Nomatterbrake,add speedorturnmusttakecare.
2. Operatefrontand rearbrakemeanwhile.
Notice：Musttotallyclosethefluewhendriveinadescent, andusetwo-brakesystemforreducing
speed. Don tusebrakecontinuously;otherwiseit willreduce theeffectofbrakebecauseoftoohot.
Admonition:Don tusefrontorrearbrakeseparatelywhendriveonsliproadand turningin
middlingorhighspeed. Itisbetterthat thefrontand rearbrakeshouldbeusedmeanwhileto
avoidslipping, worseresultinginaccident