WangYe WY50QT-10 User manual

User smanual WY50QT-10
PREFACE
ThanksforyourpurchasingthemotorcycleWY50QT-10,and
sincerelywelcomeyoutobeourmotorcycleuser.Toenjoyamoresafe
andpleasurabledriving,atfirstpleasefamiliaritywiththemanualmust
carryonbeforedriving.Yourpersonalsafetydependsnotonlythe
vigilance and familiaroperationskills, butalsorelatestowhetheryou
arefamiliarwiththemechanicalperformance.Beforedriving,check-up
andperiodicalmaintenance arebasicrequirement.Ifmaintenance and
repairneeded,gotoourservice centerforhelp.Ifyouknowthe
mechanicknowledgeandhavethetools, thedealercanofferyouhelp
withthemaintenance andrepair,likeproviding thepartscatalogueand
thespareparts.
Thismanualexplainsindetailthecorrectoperationandmaintenance,
togetherwiththeexpectationforyourlong-timeuse.Modificationsin
specificationcouldcausethediscrepancywithsomefiguresandcontent
inthemanual,wefeelsorryforthatandholdthefinalrightof
interpretation.
Haveagood enjoymentandthanks againforyourpurchasing.

The importantpointstoattention
ŸThedriverandpassenger
Thismotorcyclewaslimited toonedriverandonepassenger(exceptchildrenyoungerthan 12 yearsold).
NeverexceedtheMaxload capacityofmotorcycle.
ŸForthesafety, avoiddriving themotorcycleinatrociousweatherorcold weather(under-12 ).
ŸFortheroadcondition
Thiskindsofmotorcyclecanonlydriveon thehighroad.
Thecaution bannersaboutthesafetyorenvironmentprotectionstick to thesundriesbox cover,therear
carrier, and fueltankcap. (Being visiblebeforeorduring driving)
•Pleasecarefully read theusermanual
Youmustattentiontothewarning sentenceorparagraph.
WARNING
Notfollowing theoperationinstructioninthismanualmay causegreatdamagetoyou.
ATTENTION
Notfollowing theoperationinstructioninthismanualmay causeinjury tobothyouand vehicle.
Regardthismanualasapermanentparts,evenwhentransferthevehicletoanewowner,transferthe
manualatthesametime.
LIST
Ⅰ.Motorcyclesafedrive
Rulesforsafedrive……………………………1
Payload………………………………………2
II.Theparts&subassembliesandusemanual
Parts&subassemblies…………………………3
Meterand indicatorlight………………………5
Ignitionswitch………………………………5
Thefuelmeter…………………………………6
Headlightswitch……………………………6
Starting switch………………………………6
High-Lowbeam switch……………………7
Turning lightswitch…………………………7
Horn switch……………………………………7
Turninglock…………………………………7
Seat Lock……………………………………8
Luggagebox………………………………8
III.Theoperation
Inspectionbeforeriding………………………9
Enginestarting………………………………14
Drivethemotorcycle…………………………15
Driving operation……………………………16
Braking operation…………………………16
Stoppingengine……………………………17
Stoppingmotorcycle………………………17
Ⅳ.Maintenance andService
Theblank ofseasonalservice………………18
Obviatethesimpletrouble……………………21
Cleaning airfilter……………………………23
Batteryservice………………………………23
AdjustableIdlespeed………………………24
ChangingOilfromGearbox……………25
Sparkplug…………………………………28
ChangingFuse………………………………28
Ⅴ.VehicleStockpile………………………29
Ⅵ. Vehicleidentification……………………30
Ⅶ.Tools……………………………………30
Ⅷ. MaintechniqueParameter……31
Ⅸ. Circuitdiagram…………………………33
Ⅹ.EmissionControlSystemWarranty
Statement…………………………………34

-1-
Ⅰ.Motorcyclesafedrive
Rule forsafedrive
Onlythedrivercanbesurethemotorcyclesafety.
1、Themotorcyclehappensmanyaccidents;allreasonsarethat thecardriversdidn tlookat the
motorcycledrivers.Sothemotorcycledriversmust:
※Wearthebrightcolorclothes.
※Avoiddriving atnight.Youmustdriveonguardand carefullytothestronglight.
2、Particularcareshouldbeexercisedat thelevelcrossingof roads,entrance andexit of parkinglot
orontheautomobilelane.
3、Don tspeed, becausethespeedingusuallyhappenanaccident.
4、Youmustgettothedriving licenseandfamiliarwithmotorcycle.Neverlend motorcycletothe
manwithoutdrivinglicenseorunfamiliarwithmotorcycle.
5、Avoidtodrivingtheroadinaccident,easilyresultintheoperationwithoutusedorthepartswas
broken
6、Youmustcheckupthemotorcyclebeforedriving.(Lookat Page9)
7、Duringdriving,graspthelefthandbarbythelefthandandthethrottletwistgripbytherighthand
withfeetonthefootrests.
8. Don tbetooclosetoothermotorvehicles,non-competeRoadgrabtheline, strictlyabidebylocal
trafficlaws。
-2-
Payload
※Warning
Therearshelforotherdepositedplacecanonlymeetthelightgoods.
Thegoods payloadcan theavierthanblank1: Blank 1
Deposited Weight
Rearshelf 5kg
※Themotorcyclemaxpayloadis75kg,includingtheweightwiththedriver,thepassenger,the
goods.
※Ifthemotorcycleisoverloaded,itwillaffectthestability and operationofthemotorcycle.
※Thegoods onthemotorcycle,musttie it.

-3-
II.Theparts&subassembliesandusemanual
Parts&subassemblies（Fig1、Fig2）
Fig1
Meterandlight
Fr.Brakehandle
battery
luggage
Mainstand ProductionLabel
-4-
Thebrokenline（……）indicatethepartsunseeninthepicture。
Fig2
rr.brakehandle
Oil box
Aircleaner
Seatlock
starter
Sidestand

-5-
Meterandindicatorlight（Fig3）
⑴Odometer：Recordsvehiclemileage。
⑵Speedometer
：Whenthevehicle,thespeedof thevehicle。
⑶FuelMeter：Showgasolinestocks。
⑷RightTurning indicatelight：Whenturninglightswhenclicked,rightbuttonrightturnindicatorwill
shine。
⑸Headlightindicatelight：Variablelightswitchbuttoninthe “ ”, highbeamlightwillshine。
⑹LeftTurningindicatelight：Whenturninglightsbuttonwhenclicked,leftturnindicatorwill toshine。
IgnitionSwitch（Fig4）
⑴On( )—whentheswitchturn tothisposition,
theenginestartingandnottakeoutthekey.
⑵ Off( )—whentheswitchturn tothisposition,
theenginepoweroff andtakeoutthekey.
⑶ Lock( )—whentheswitchturn tolock（ ）Position,
takeoutthekey.Thennotturn thesteeringwheeland
allthelightsareoff.
1
2
3
4
5
6
1
2
Fig3
Fig4
-6-
Thefuelmeter（Fig5）
Fuelmeter(5) indicatethefuelvolumeinthefueltank. Whenthe
needlepointsto(F),itindicatesthattheeffectiveresiduefuelis3.5L
Whentheneedlepointsatredsectionitindicatestheremainderof fuelis1.2L.
Headlightswitch1（Fig6）
Theheadlightswitchwiththree position:“ ” 、“ ” and“•”
：Thisposition, theheadlightandsidelightsandtail lightand meterlightareall on.
：Thisposition，sidelights、tail lightandmeterlightareall on.
•：Thisposition，headlight、taillight、sidelightsandmeterlightsareoff.
Startingswitch2（Fig6）
Press thisbutton,thestartinggeneratorwillstarttheengine.（See P14）
Fig5
Fig6

-7-
Fig9
High-Lowbeamswitch1（Fig7）
Press “”button，toget highbeam；Press“”button，togetlowbeam.
Turning lightswitch 2（Fig7）
Whentheswitchison“”,turnleft; Whentheswitchison“”
button,turn right.Press itdownthelightturn off.
Hornswitch3（Fig7）
Press thisbutton,thehorn issounding.
Turninglock（Fig8、Fig9）
Turn handlelefttoend,pressdownignitionkeyto （）,thesteeringsettingarelocked.Doingthe
aboveopposite, itisunlocked.
Fig8
1 1
Fig7
-8-
Seat Lock（Fig10）
•Takethekey1totheseat locked2,thenturningthe
keyclockwisetounlocktheseat.
•Press downtheseattomakeitlockedsound，thenpushtheseat back
Toconfirmithasbeenlockedandtakeoutthekey.
Luggagebox（Fig11）
·Will thecarkeysinsertcushionsundertheseat cushion,
thenlockinaclockwisetwist,openseatcushiontoboot,
youcanstoreitems.Buttoremindyouisnotdeposited
valuablesfragilegoods,becausethecarmaydamageyour
vibrationof thegoods
Fig10
Fig11

-9-
III.Theoperation
·Inspectionbeforeriding
Makeroutinecheck-upbeforeridingtoinsurethevehicle
performwell andsafedriving.
Gasolinevolume
Turnontheignitionswitchandcheckthefuelmeter,
replenishgasolinewhenthepointerisclosetoredsection,
moreover, checkthefueltankand oil filterifleakage.
•Gasolinetankcontainer：5L
•Counter-Clockwisetoopenthetankcover.（Fig12）
•Proposal Usinglowleadcontentorgasoline, octanenumberis90.
•Donotreplenishoiltogetherwithdust、waterorothercontaminationintothetank.
Warning
ŸGasolineisincendiveoil,evenexploding.Sofirstmakesure theengineisoff when
replenish.Meanwhile，forbidthebeaconat thereplenishand oilstorageplace.
ŸNottoo full whenreplenish (Notstorageoilattheentrancepiping)，meanwhile makesure
theoilcoverscrewwhenreplenish well.
Gasolineisvirose，swoonifswallowsomegasoline. Wherefore，notcontactingthegasolinetoo
Fig12
-10 -
long.Absoluteness keepthechildrenfarthegasoline.Sure seethedoctorwhenswallow.
ŸInspecttheengineoil level
Inspecttheengineoil level（Fig13、Fig14）
1. Keepthemotorsteadyinthegroundscrewup theoildiprod
andcleanit,thenreinsertand inspectoil.
2. Ifoil,oil onthefloornearoil-2mark,shouldadd oil,
estimatingthestandard doesnotexceed3,fuelcapafter
marktoinsert,oilwillbetheirrulertotightenandcheck
whetherthereisleakingphenomena.
Wesuggestyouuseoil etc
SAE-15W/40
Fig13
3
2
Fig14

-11 -
Thefreepathofrearbrakehandle（Fig14、Fig16）
Measurethefree pathof rearbrakehandlebeforethedetentfunction. Thefree pathshouldbewithin
（10～20）mmfromtheend of brakehandletocalculate.
•Adjustnut：（ A ） Increasethefree path.
（B）Decreasethefree path.
Afteradjust,theaxlepin(2)shouldtouchcloselywithnut(1)grooveafteradjust.
Fig14
Fig15
1
2
-12 -
Abrasionmarkofthebrake（Fig16）
（1）Reference marks
（2）Indicatemarks.
Iftotallybrake.Changethebrakeblockwhenreference marksandindicatemarksmustbesituateda
straightline.
Noted Once thebrakeneedstoreplaceforanewone,please
goforthenearestmaintenanceservice wheretherearetechnicianstrainedbyformaltrainingto
check. Sparepartsofourcompanyonlycanbeusedforreplacement.
1

-13 -
Tyre
Checkthetyrepressureperiodicallyandadjustit ifnecessary.
•Checkthetirepressureonlywhenit iscooled.
•Checkifthereanymetaltrashorgravelinthegrooveoftyres，repairthetyreifleaking.
•Checkifanymetaltrashorgravelinthegrooveoftires. Ifanyimpairpleaseshowyour
motorcycletothemaintainservice toinspect.
•Replace thetirewhenit wearstotheabrasion mark.
Warning
•Ifthetyrepressuredosenotaccordwiththestandard,itwillpossiblythetrafficaccident.
ŸItisdangerous tousetheworntire,itwilleffecttothefrictionbetweentyreand road.It
willpossiblybringtrouble ordrivingorevenanaccident.
Fig16
2
-14 -
Enginestarting (Fig18)
•Preparetostart：Takeupthemainstand，Putthekeyinto
ignitionswitchand turn to “”.
•Engineelectricstarting：press button1tostartengine,do
notusethestartermorethan5secondseachtime.
Note
•Electricstartingisonlyintheconditionofgraspingthebrakehandle.
•Ifelectricstartingisnotsucceeding,before startingagain
withit,wemuststopfor30 seconds Ifstillcan tstart.
Pleaseusekick-startlevel.
•Whencoldstartbefore drivingpleasewarmupenginefor3minutes.
•In hotweatherconditions foralongtime,iftheengineisrunning,theidle willhave
overheating,shouldshutdown engine.
Fig18

-15 -
Drivethemotorcycle:
WARNING:
•Wearthetrouserstoavoidtouchingwithexhaustpipeand wasburnt.
•Allthedevicemustbeinstalledaccordingtorequirementofthetrafficrule.
•Takethelicensetoride.
•Eachequipmentofthemotorcycleshouldaccordwiththetrafficlawoflocal
government。
Controlthespeedandpayloadduringthefirst1000kmPayloadamong75kgisappropriate
(includingdriver)overtakingandoverloadingwillshortenthelifeofengine.
Speedisaccordingtotable2 Table2
Speedometer（km）0～200 200～500 500～1000
Speed (km/h) ≤20 ≤30 ≤35
-16 -
Drivingoperation
•Putdownmainstandand sitonsaddlethensupportonground byleftfoottomakevehicleis
uprighttoground.
•Add gasolineslowlywiththrottlegripandthenmotorcyclewill moveforwardsmoothly.Take
backleftfoottocontrolthrottleensuringasuitablespeed. Closethethrottleslowlywhen
deceleration.
Warning:
•Donotadd muchgasolinesuddenlywiththrottlegriptopreventmotorcyclerush out
unexpectedly.
•Beforedrive,drivermusttakethestand.
Brakingoperation:
1.Controlthrottlegrip
Ifdriverswanttoreduce speed, theymustcontrolthethrottleandatthattimeusethetwobrakes
system, thispointisveryimportant.
NOTICE Ifthedrivewillbedoneinsuchsituation, forexample:damporlooselyroad,
raining.Nomatterbrake,add speedorturnmusttakecare.
2. Operatefrontand rearbrakemeanwhile.
Notice：Musttotallyclosethefluewhendriveinadescent, andusetwo-brakesystemforreducing
speed. Don tusebrakecontinuously;otherwiseit willreduce theeffectofbrakebecauseoftoohot.
Admonition:Don tusefrontorrearbrakeseparatelywhendriveonsliproadand turningin
middlingorhighspeed. Itisbetterthat thefrontand rearbrakeshouldbeusedmeanwhileto
avoidslipping, worseresultinginaccident

-17 -
Stoppingengine（Fig 19、Fig 20）
•Closeoil: revolvetothelowestplace accordingtopicture.(Loosenthethrottlegripinnormal
situation,and theengineisunderidling speedmode)
•Turn theignitionswitchto （）
Stopoperation:
Whenstopthemotorcycle,putthekeyto（）position,putdownstandandlockhandle（referto
page7）
Admonition Parkthemotorinasmoothand hardyground,oritmay falldown and cause
injuring.
Anti-stealingpoints
•Lockingthehandleand donotleftkeyintheswitch.
•Putthemotorintothegarage.
fig19
Fig18
-18 -
ⅣMaintenanceand service
Theblankofseasonalservice
Themaintenance isimportanttomotorcycle. Ifdrivewith highspeedinbadsituationforalong
time,mustaddthetimesofmaintenance.If motorcyclehaveabigrepairedoraaccident,. Must
takeit tocheckformainlyspareparts. Forexample:frame, indicatorpartsand soon. Repairor
changethewornpartsand makesuresafety.
Notice：Don trefitmotorcyclemakesureitssafety. Mustusegoodqualitysparepartsifreplace
spareparts. If usebadqualityspareparts, it will influencethesafetyofmotorcycle.
Warning:Mustcloseenginewhenmakemaintenance. Itmakessuretherepairer ssafety, and
putdownthestandonthesmoothground.
Notice:Mustmakeagood maintenance ifthemotorcycledon tuseoveramonth, ordon tuse
inall thewinter,makefuel, tyreandbatteryavoidingcorrode.

-19 -
Maintenanceperiodictable（Table3）
Checkbeforedrivingmustbeconductedwhileperiodicalmaintenance (refertopage9)
I: Check-up andadjustmentifneeded.
C：Clean
R：Change table3
speedometer（×1000km）
1
4
8
12
cycle
item runninginperiod
Ref
page
﹡ Fuelpipe
I
I
I
I
﹡
Operation
ofthe
T
hrottle
I I I I 16
﹡
Coreoftheair
cleaner （Note1）
C/1000km,ifneed:R 23
﹡
Sparkplug
C/2000km,ifneed:R
27
﹡
Thecarburetor
idlingspeed
I I I I 25
﹡
Valveclearance
I I I I
﹡
Crankshaft
(600km)R
R
(
ever
y
3000km)R
﹡
oil strainer
I
I
I
I
-20 -
﹡Ifyouhavealloftoolsand maintenance document, youareamechanicperson,orelsemust letspecialperson maintenance and
repair
﹡﹡Forsafety,weclaimallofitemshavebeendonebymechanicperson.
Note：1、IfthisareaisverydamporhavealotofdirtyYouhadbettermakeashort timeformaintenance,whenit takesmore
oilquantityormotstrength,it mustchange.
2、If it wasdriveonabruptroad,mustmakemaintenanceusuallyforvehicleperformance.
3、Accordingtoseasontochangeinacoldarea.
speedometer（×1000km）
1
4
8
12
cycle
item runninginperiod
Ref
page
﹡Rotatethebelt
C/1000km,ifneed
﹡
G
earboxoil
（note3） （300km）
I
26
Brakessystem
I
I
I
I
11
Brakeswitch
I
I
I
﹡
Headlight
I
I
I
﹡
Hanging
I
I
I
﹡
Thenuts
\
bolts
（note2）
I
I
**
Wheeltyre
I
I
I
13
**
Turning
I
I

-21 -
Obviatethesimple trouble（Table4）Table4
Trouble
Phe
nomenon
Troublereason Solution
Sparkplugwearout
Change
Ignitionwirewearout
Change
CDIwearout
Change
Ignitionswitchwearout
Change
Sparkplugnospark
Ignitioncomeoff orbecomeflexible
Connectwell orfir
m
Sparkpluggaptoo smallorbig
Adjust
Sparkplugpoleburn
Change
Thesparkplugaccumulatescarbons
seriously Clearout
Thesparkisweak
Nosparktoconsult thesparkplug
Nofuel
Replenish
Oilm
outhstopup
Dredge
Fuel tankpressedtheswitchtodamage
Change
Theoilpassagestopsup
Dredge
Aircleanerstopup
Clear
Nomixedairin
cylinder
Takeinsystem leak Checkandclearout
Sparkplugseatleak
Screwups
park
Cylindercoverleak
Changespacer
Thepiston
-
ringorthecylinderblock
wornseriously
Changethem
Engine
Cant
start
Thecylinder
compressesstrength
low
Thepiston
-
ringisbrokenorstoredup
thecarbontohinderverymuch
Changepiston
-
ringor
clearcarbon
-22 -
Continuetable4
Trouble
Phenomenon
Troublereason Solution
Theoctanevalueof thefuelistoo low
Changeflue
Oil pathstopup Cleanoilpath
Ignitiontieistoo earlyortoo late Checkwireand changeCDI
Sparktoo weakorflameout Checkignitionandclearout
Mixedairtoo denseorrace Cleanadjustcarburetor
Engineleak Checkandclearout
Mufflerstopup Dredge
Belt wearout Change
Theautomaticclutchrollerwearing Change
Thevehicle
isunableto
accelerate
badly
Consultenginecannotstart
Exceedclutchworn Change
Starting relaywear Change
electric
starterdoes
notwork
Lackof electricityinbatteryCharge
Turningaxletree gaptoo wide Adjust
Lackof tyrepressure Pump
Riding
unsteady Frontandrearshaftflexible Screwup nut

-23 -
Cleaningairfilter（Fig 20）
•Takeoutaircleanercover
•Screwuptheblot.
•Takeapart thecorefromaircleanerbox.
•Compressairorusedrybrushcleanthefilterelementor
putanewfilterintheaircleanbox.
•Dotheaboveoppositetoreinstall theairfilter.
NOTICE
•Donot usegasolineorlowburningpointsolventtoclean。
Batteryservice（Fig22）
It isadoptedtheairtightbattery(don tadd water)
NOTICE Nevertakeapartuppercoveroftheelectrolyte.
•If themotorcycledon tuseforalongtime.Musttakeoffthe
batteryand putit intoaplacewhereitisadryand air.
•If theheadofbatteryiscorroded.Pleasetakeit offand clean.(use
boil water)
NOTICE: Turnofftheignitionswitchbeforetakingapartthebattery.
Takingnegativeterminal firstandpositiveterminalnext, wheninstalling,
justoppositetoaboveprocedure
Fig20
Fig21
-24 -
AdjustableIdlespeed （Fig 23、Fig 24）
·Thecarburetorhasadjustedtothebestsituationbeforesellingout.
Ifitwasnotwell adjusted,askprofessionaltoadjustit
asthefollowing。
•Warmup severalminutesafterenginestarts。
•Screwthebolt 1inslightlytoincreasetheidlespeed,
thenscrewinthemixratiobolefirstandnextoutfrom
theidlespeedadjustmentscrewtogaintheminimum
torque.（Iftheidlespeedreducedfailed，pleaseadjustthe
free pathofthrottlehandle）。
•Afteradjustingtheidlespeed,adjustthethrottlefree
pathto2-4mm.。Whileadjustingfree path, screwoutthe
locknut3andadjustit byregulator4. Finally,screw
downlocknuttightly.。
Afterwell adjusted,theenginespeedcantransit steadily
whensuddenlyapplythethrottleinsteadof
turningoff
图
22

-25 -
oil replacement、Machineoiloilfiller strainer'sclean
Changetheoil（fig25）
Whenreplacesthemachineoil,shouldwhenengine'stemperaturenotyetcools,theautomobile
bodycarriesonbythejiffystandsupportreliablecondition,guaranteedthat fastandcompleteputs
themachineoilclean 。
•Machineoil oilfillerstrainer'sclean
•Preoccupiesgetsoff anaircrafttheoildipstickandlocatedat
theenginebaseoil filtercover1,aftertaking downtheoil filter
cover,thentakesdowntheoil filtermesh2andspring 3 。
•Washeswiththeresolverthemeshclean 。
•Installsthemesh,thespring andoil filtercover 。
•Poursintototheengineconformstothespecificationmachine
oil, theoil mass takethebayonetgageupperlimitsymbolasthe
standard.Whensurveyoil mass level,cannotturnonlatheinto
thebayonetgage
•Tightentheoil-foot。
•Starting engine,letstheenginetransporttherotationminute
firstundertheidlingregimecondition,then,thenswitchesoff
Fig24
-26 -
theengine。
•Themeasuringengineoil mass,theoilmass levelcertainly
mustagainapproachorachievetheupperlimit symbolposition,
simultaneouslydoesnotallowtohavetheoil leak
phenomenon。

-27 -
ChangingOilfrom Gearbox（Fig25）
ProposalOilTrademark
SAE80W/90（UsingpreventfrostbiteOilintheVerycooledarea）
Oil capacity
Resolving capacity：0.10L
Changingcapacity：0.09L
Place thevehiclebythemainstand.
•Screwouttheleakingbolt 1 andoil-drainbolt2.
Warning Whenleak,theengineneedacertain
temperature,themotorusemainstand.Makesureallof
theoilisleaked.
•Cleanthedrainboltand thenre-install it.
•Injecttheoilintoholeoftheleakbolt1till theoil spill.
•Fixtheleakingbolt1and screwittight.
Fig25
2 1
-28 -
Sparkplug（Fig 26）
Sparkplugspecification
Standard：C7HSA（NGK）orA7T、A7RT
•Disconnectthejointofthesparkplugcoverandtake
apartthesparkplug withspecialtool.
•Checkifany accumulatedcarbon ordirt, cleanthem
incleanserorbrusher. Replacethesparkplugifbadly
corroded. Cleanthecarbonaccumulatesanddirt
thoroughlybysparkplugcleanserorbrush.
•Normallythegapbetweensideelectrode(1)and
Centerelectrode(2)is0.6-0.7 mm
•Don tuseothersparkplugwithoutapproval.
Fusereplacement
Theratedelectriccurrentofthefuseis15 A. Ifthefuseoftenburnsdown, it
indicatestheshortcircuitoroverloadintheelectricsystem.Asktheserviceman
torepairit, andneverusethebrasswirestoreplacethefuse.
(0.6～0.7)mm
1
2
Fig26

-29 -
Ⅴ.VehicleStorage
Stockpile
Forthemotorcyclenottobeusedforalongtime,somestepsshouldbetakentoprevent
malfunctionanddamagetotheparts.Besides,beforethelong-timestorage,properrepairs
shouldalsobedone.
•Changetheengineoil.
•Drainoutthefuelinthefueltank andcarburetor.
Warning: Gasolineisinflammableandmaycausefireand evenexplosionundercertain
conditions.Therefore, do notsmokeormakefire.
uTakeapartthesparkplug,injectabout15~20mloil intothecylinder,stepdownthekick
pedalseveraltimesandthenfix thesparkbackon.
uTakeapartthebatteryandplace it inaplace withoutstronglightorfrozenice,chargeit
everymonth.
uCleanthevehicleand wipeitdry,coatthewaxonthesurface ofthepaint,andanti-rustoil
onothermetalparts.
uCoverthevehicleandputit inacoolanddryplace.Don tstoreit intheplacethat
sunshinedirectlypoint-blank.
Usethevehicleafterlong-timestorage
•Takeoffthecoverandcleanthevehicle.Youshouldchangetheoilafter4monthsabove
storage.
•Chargethebatteryifnecessary, and fixiton.
•Checkall thepartsbeforedriving.(refertopage9),ridemotorcycleinalowspeedin
non-busyarea,makesurethesafety.
-30 -
Ⅵ.Vehicleidentification.
PositionofthemodelNumber, factoryNumberand escutcheon.（FIG28）
ProvidetheaboveframeandengineNumberwhenregister,getthelicense,yearly
inspection, andalsoenjoytheafter-service clause.
Theescutcheonisrivetedonthefixing boardoftherightpartofmainstand(See
page3)
Ⅶ.Tool
Toolbox(FIG29)isplacedintheluggageboxunderthesaddle,
andtoolboxcontainsthefollowing tools:
Wrench8x10mm Wrench12x14mm
ScrewdriverHexagonalwrench
Handleofscrewdriver Sleevewrench18.5x17
Fig28
Fig29

-31 -
Ⅷ.MaintechniqueParameter Blank5
Item Parameter Item Parameter
L×W×Hmm 1690×645×1055 FrontTire 3.00-10
WheelBase mm 1195 RearTire 3.00-10
Ground Clearance mm 135 PressureFrontTire
kPa180
Dry Weight kg 85 PressureRearTire
kPa 200
MaxPayload kg 75 Transmission AutomaticCVT
TurningAngleofSteering
Handle º≤48 Battery 12V4Ah
Front
brake
space m
Frontbrakeaverage
reductionrate m/s2Rearbrakespace m Rearbrakeaveragereductionrate
m/s2
InitialspeedV=40km/h
≤21.78 ≥3.4 ≤26.86 ≥2.7
EconomicOil
consumptionL/100km ≤2.0 EngineType 139QMB SingleCylinder、4stroke、
Aircooled
Climbing º≥4.5 Borex stroke mm 39.0×41.3
Theinitialverticalbeam
tilt -1.3% Displacement,ml 49.3
StartModel Electric/Kick Clutchtype automaticcentrifugal
Fuel RQ93 above Fuelcapacity, L 5
-32 -
Blank5
Item
Parameter
Item
Parameter
Lubricating Way Press and splash Fuse 15 A
RatedPower kw/r/min 2.2/7500 Headlamp 12V35W/35W
MaxtorqueN.m/r/min 3.0/7500 Taillight/stoplight 12V5W/21W
CompressionRatio 10.5：1 licenseplatelight 12V5W
SparkPlug C7HSA(NGK)或A7TC、
A7RT
C
Turninglights 12V10W×4
SparkPlug
clearan
ce
mm
0.6～0.7
Idling
Speed
r/min
r/min
(1500±150)
Capacityofcrankcase
oil, L 0.8 Capacityofgearbox Oil,L 0.11
Crankcaseoil SF SAE15W/40 Gearboxoil SAE80W/90
Ignitionway CDIIgnition Valveclearance mm
0.03～0.05（cold）

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Ⅸ. Circuitdiagram
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X. EmissionControlSystemWarrantyStatement
WangyeUSACo.,LLC ispleasedtoexplaintheemission controlsystemwarrantyon
HighwayMotorcycle.NewHighwayMotorcyclemustbedesigned,built andequippedto
regulationsandstandardsoftheUnitedStatesEnvironmentalProtectionAgencyandthe
CaliforniaAirResourceBoardandfree fromdefectsinmaterialandworkmanshipthatmay
keepit fromtheserequirementsintheall applicableregulations.
WangyeUSACo., LLCmustwarranttheemissioncontrolsystemonthehighwaymotorcycle
for5yearsor6,000km,whichevercomesfirst,providedthattherehasbeennoabuse,neglect
orimpropermaintenanceofhighwaymotorcycle.
1. PeriodofWarranty
Theperiodofwarrantyshall beoneyearon delivery,duringthisperiodofwarranty:
(i). Anypartdefectivebyreasonofthemanufacturer sfaultyworkmanshipormaterialwill be
replacedorrepairedfreeofcharge;
(ii). Anyrepairsoradjustmentsmadenecessarybyreasonofthemanufacturer sfaulty
workmanshipormaterialwill beperformedfree ofcharge.
Emissioncontrolsystemmayincludepartssuchasthecarburetororfuelinjectionsystem, the
ignitionsystem,catalyticconverterandenginecomputer,ifit isequipped.Alsoincludedmay
behoses, belts, connectorsand otheremission-relatedassemblies.
2. ResponsibilitiesofCustomer
Toobtainrepairsunderwarranty, thecustomermust:
(i). Ensurethatthemotorcycleisproperlyoperated,maintainedand storedasspecifiedin

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theOwner sManual;
(ii). GivenoticetodealerapprovedbyWangyeUSACo., LLCorotherqualifiedservice
facilityofanyandall apparentdefectsimmediatelyupondiscovery,andmaketheentire
motorcycleavailableatthetimeforinspectionandrepairatthedealer splaceofbusiness;
(iii). Provideproofofwarrantycoveragetodealer;
(iv). Authorizethedealertoteardownthemotorcyclefordiagnosticevaluationshouldit
berequired.
All warrantyrepairsmustbedonebythedealerand finalapprovalofany repairsrestswith
WangyeUSACo., LLC. All partsreplacedbecomethepropertyofWangyeUSACo., LLC.
3. Exclusion
Thiswarrantydoesnotcovertherepairordamageresultingfromabuseorneglectofthe
motorcycle. Examplesofabuseandneglectinclude, butarenotlimitedto:
(i). Racingandcompetition;
(ii). Useoflubricants,oilsandfuel/oilmixtureotherthanthoserecommenderintheOwner s
Manual,improperlyinstalledaccessoriesanduseofpartsoraccessoriesthatarenot
equivalentindesignand qualitytogenuineWangyeparts;
(iii). Damageasaresult ofaccidents,collisions,contactwithforeign materials,impact,
submersionoruseofthemotorcycleafterdiscoveryofadefect;
(iv). Appearance-relateddamagesofbodyparts.Examplesofsuchdamagesincludebutarenot
limitedto:scratches,dents,fading,flakingandpeeling;
(v). Motorcyclewhichhasbeenmodifiedinanywayfromthestandardspecificationsshownin
theOwner sManual, forexample, theodometerhasbeenaltered;
(vi). Normalwearand tear,corrosionandroutinemaintenance,suchastherecommended
serviceinspections;
(vii). Pre-deliveryinspectionandassembly;
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(viii). Damagefromtheft, fire,vandalism, explosion, wateroractsofGod.
4. Restriction
Thiswarrantyisinadditionto, andnotamodificationof, any legalwarrantyrequiredbythe
lawsofanystateofUS.
Subjecttoanyapplicablesalesorconsumerlegislation,theabovewarrantyisinlieuofany
warrantyorrepresentation,expressorimplied,includinganywarrantyofperformance,
merchantabilityorfitness foraparticularpurposeonthepartofWangyeUSA,and any other
obligation orliabilityonbehalfofWangyeUSA,andtheabovewarrantyconstitutesyoursole
remedyandthefull liabilityofWangyeUSA.Innoeventshall WangyeUSAbeliablefor
special,incidentalorconsequentialdamageshowsoevercaused,whetherbynegligenceor
otherwiseresultingdirectlyorindirectlyfromtheuseoftheMotorcycle,ortheMotorcycle s
havingreplacementpartsortheunavailabilityofreplacementparts.WangyeUSAdoesnot
assumeorauthorizeanyperson tocreateorassumeforWangyeUSAanyobligationorliability
inconnectionwiththeMotorcycleoranypartthereofdistributedbyWwangyeUSA.
5. Contact
Foranyquestionsregardingemissioncontrolsystemwarranty,pleasecontactasfollowing:
CompanyName:WangyeUSACo., LLC
Address:1170 CorporateDr. WestSte. 204, Arlington,TX76006
Tel: [phone] ext219
Fax:[phone]