Warner Electric CBC-150 Series User manual

Introduction
The Warner Electric CBC-150 series is a family of clutch/
brake controls which conveniently mount to the conduit
box cover of the Electro Module line of electromagnetic
clutches and brakes. The CBC-150 series controls are
dual channel devices available in two models:
CBC-150-1 120 VAC input
CBC-150-2 220/240 VAC input
These controls are designed for operation of all Warner
Electric 90 VDC clutches and brakes. They should not,
however, be used to directly power Warner Electric
permanent magnet failsafe brakes as these products
require an adjustable current or voltage supply for
optimum release. These controls indicate when the
output channels are energized with LEDs
Suppression circuitry insures fast coil decay for
rapid cycle rates. Customer provided switching is
accomplished on the AC input to the control.
Specications
Input
CBC-150-1: 120 VAC, 50/60 Hz, 1 phase, 200 VA max.
CBC-150-2: 220/240 VAC, 50/60 Hz, 1 phase, 200 VA max.
Output
CBC-150-1: 90 VDC full-wave rectified nominal,
Dual channel, 0.8A max. per channel.
CBC-150-2: 90 VDC half-wave rectified nominal,
Dual channel, 0.8A max. per channel.
Fusing (external to control, supplied by customer)
CBC-150-1: 2 amp, 125 V fast-blo
CBC-150-2: 2 amp, 250 V fast-blo; required on both legs.
Switching (Supplied by customer on AC input )
1. Electromechanical (SPDT) (or Two SPST)
CBC-150-1: Rated 120 VAC, 1 amp minimum
CBC-150-2: Rated 240 VAC, 1 amp minimum
2. Solid State (maximum leakage current < 2ma)
CBC-150-1: Rated 140 VAC, 2 amp minimum
CBC-150-2: Rated 280 VAC, 2 amp minimum
Ambient Temperature
-20° to +122°F (-29° to 50°C)
Reorder Information
Model Part Number
CBC-150-1 6004-448-001
CBC-150-2 6004-448-002
Conduit 5370-101-042
Cycle Rate
In most applications, the maximum cycle rate is limited
by the clutch and/or brake capability rather than by
the control. To determine specific capabilities, consult
the Application Engineering section of Warner Electric
Catalogs, P-8586-WE, P-8587-WE, P-8588-WE,
P-8589-WE, P-8590-WE or P-1264-WE. The following
table lists those clutch/brake models which maximum
cycle rate may be limited by this control.
Models Limited by Control
Maximum Cycle
Rate
(cycles/min)
PB/PC-500 250
SF-500, EP-500, PB-650, EB-650 220
SF-650, EC-650, EM-210 175
PB/PC-825, EB-825 130
SF-825, EP-825, PC-1000, EB-1000 100
SF-825 brg., EC-825, EC-1000 95
SF-1000, EP-1000, PB/PC-1225 70
SF-1225, PB/PC-1525, EB-1225, AT-205 50
SF-1525, EP-1525, EC-1225 40
SF-1525HT 20
CBC-150 Series Clutch/Brake Controls
P-239-21-WE
819-0477
Installation and Operation Manual
Failure to follow these
instructions may result in product damage,
equipment damage, and serious or fatal injury to
personnel.

2Warner Electric • 800-234-3369 P-239-21-WE • 819-0477
To avoid injury (or even death),
always make certain all power is off before
attempting to install this control or any electrical
equipment.
Please refer to the Connection diagram when following
these instructions.
1. Clutch/Brake Wiring
a. BRAKE (RED LED):
Connect the red wire to one of the brake leads;
connect the red/white stripe wire to the other
lead wire of the brake (or clutch).
b. CLUTCH (GREEN LED):
Connect the blue wire to one of the clutch leads;
connect the blue/white stripe wire to the other
lead wire of the clutch (or brake).
2. AC Input Wiring
a. BRAKE (RED LED):
Connect the black/red stripe wire to the hot side
of the AC power source through the switch and
fuse as indicated.
b. CLUTCH (GREEN LED):
Connect the black/blue stripe wire to the hot
side of the AC power source through the switch
and fuse as indicated.
c. Connect the white wires to the neutral side for
the 120VAC applications or the other hot for
220VAC applications. NOTE: the CBC-150-2
(220V) requires a second fuse be installed in the
white wire (see diagram).
3. Secure the control to the conduit box with the (4)
10-32 Type F screws furnished.
This is a oating type power supply
and is not referenced to AC ground. Under no
circumstances should any of the output wire leads
be connected to earth or chassis ground as the
unit will be destroyed.
Connection
Do not commonize any ouput
wiring.
Dimensions
90 VDC
Clutch o
r
Brake
Red
Red/White
Blue/White
Blue
(+)
CBC-150
Black/Red
Black/Blue
White
Switch
User Furnished
Fuse
Fuse
CBC-150-1:
120 VAC
CBC-150-2:
220/240 VAC
HOT BRAKE
RED LED
CLUTCH
GREEN LED
(+)
(-)
(-)
NEUTRAL
(110V
AC APPS)
HOT
(220VAC APPS)
User Furnished
1.8”
(45.7)
2.2”
(55.9)
0.22” (5.59)
4 holes
2.88” (73.2)
3.3” (83.8)
0.56”
(14.2)
0.15”
(3.81)
(All dimensions nominal)

P-239-21-WE • 819-0477
DÉCLARATION DE CONFORMITÉ
Nous: WARNER ELECTRIC
31 Industrial Park Road
New Hartford, CT 06057
déclarons sous notre seule responsabilité que les produits de la famille
CBC 150-1
CBC 150-2
sont uniquement destinés à l’intégration dans une machine. La mise en
service de ces produits est subséquente à l’homologation de l’ensemble de
l’équipmement, conformément à la directive 89/392/CEE.
La conformité des produits spécifiés ci-dessus avec les exigences de la
directive 72/23/CEE est supportée par le respect des normes EN 61010-1.
Si les instructions de montage et de câblage du manuel sont respectées, ce
produit est conforme aux normes EN50081-1 et EN50082-1 directive
89/336/CEE relative à la CEM.
South Beloit, IL 61080, VP and General Manager: M. T.
Afin d’éviter des blessures,
s’assurer que toute puissance
soit coupée avant installation
ou intervention sur ces équipements.
NE PAS TOUCHER LE CIRCUIT ÉLECTRONIQUE, SI LA PUISSANCE
EST APPLIQUÉE.
INSTRUCTIONS D’INSTALLATION
ET DE CABLAGE
relatives à la CEM, directive 89/336/CEE
DES CONTROLES POUR EMBRAYAGES ET FREINS
1. L’ appareil doit être monté dans une armoire métallique close.
2. Liasion de puissance entre contrôle et embrayage/frein par cãble blindé.
3. Raccordements de consigne, entrées et sorties par cãbles blindés.
4. Les blindages sont reliés à la terre aux deux extrémités du cãble.
5. Les cãbles de commande et les cãbles de puissance ne seront pas placés
dans le mëme caniveau.
DECLARACION DE CONFORMIDAD
Nosotros: WARNER ELECTRIC
31 Industrial Park Road
New Hartford, CT 06057
declaramos bajo nuestra propia responsabilidad que los productos de la
familia
CBC 150-1
CBC 150-2
son diseñados exclusivamente para incorporarse en otra maquina. El
funcionamiento de este producto esta sujeto al cumplimiento de todo el equipo
usado en la maquina, con los lineamientos de la norma 89/392/EEC.
El cumplimiento de los lineamientos de la norma 72/23/EEC con los productos
mencionados anteriormente, se basa y respeta los estandares EN 61010-1.
Si las instrucciones de montaje e instalación electrica del instructivo son
respetadas, este producto cumplirá con los estandares EN50081-1 yEN50082-
1que se relacionan con la norma 89/336/EEC.
South Beloit, IL 61080
VP and General Manager: M. T.
Para evitar cualquier daño
personal, antes de intentar
instalar o reparar este control,
siempre asegurese que todas las fuentes de poder esten
apagadas.
NO TOQUE EL CIRCUITO ELECTRICO SI LA FUENTE DE PODER
ESTA ENCEDIDA.
INSTRUCCIONES DE MONTAJE Y
CONEXIONES ELECTRICAS
en relación a la norma de EMC 89/336/EEC
PARA CONTROLES DE CLUTCHES Y FRENOS
1. El control debe de instalarse adentro de una caja metalica.
2. Las conexiones electricas entre el control y el cluch/freno DEBEN hacerse
con cable blindado.
3. Las conexiones de bajo voltaje en el control deben utilizar cables
blindados.
4. El blindaje de los cables debe de aterrizarse en ambos lados.
5. Las conexiones entre la fuente de poder, y las conexiones de bajo voltaje
deben de hacerse en diferentes cables.
KONFORMITÄTSERKLÄRUNG
Wir: WARNER ELECTRIC
31 Industrial Park Road
New Hartford, CT 06057
erkälren in alleiniger Verantwortung, daß die Prdukte der Familie
CBC 150-1
CBC 150-2
ausschließlich zum Einbau in eine andere Maschine bestimmt sind. Die
Inbetriebnahme ist solange untersagt, bis die Konformität des Endproduktes mit
der Richtlinie 89/392/EWG gegeben ist.
Die Übereinstimmung des bezeichneten Produktes mit den Vorschriften der
Richtlinie 72/23/EWG wird nachgewiesen durch die Einhaltung der Normen EN
61010-1.
Sofern die Montage-Anweisungen der Bedienungsanleitung eingehalten
wurden, ist dieses Podukt knoform zu EN50081-1 und EN50082-1 und die EMV
somit gewährleistet - Richtlinie 89/3366/EWG.
South Beloit, IL 61080
VP and General Manager: M. T.
Vor Einbau oder Wartung des
Gerätes unbedingt die
Stromversorgung unterbrechen um
Verletzungen zu vermeiden.
KARTE BEI EINGESCHALTETER STROMVERSORGUNG NICHT
BERÜHREN.
MONTAGE UND KABELVERBINDUNGEN
ANWEISUNGEN
bezogen zu den EMW Richtlinic 89/336/EWG
FÜR STEURGERÃTE KUPPLUNGEN UND BREMSEN
1. Das Gerãt muß in einem gesclossenen metallschrank eingebaut werden.
2. Leistungsverbindungen Steuergerãte/Kupplungen - Bremsen mit abgeschim
Kabel durchfubren.
3. Steuerdeitungen, Ein-und Ausgãnge mittels abgeschimten Kabeln
durchführen.
4. Abschirmung an beiden Enden des Kabels erden.
5. Leistungs-und Steuerverbindungen in separate Kabelkanãle durchziehen.
DECLARATION OF CONFORMITY
WE: WARNER ELECTRIC
31 Industrial Park Road
New Hartford, CT 06057
declare under our sole responsibility that the products of the family
CBC 150-1
CBC 150-2
are exclusively designed for incorporation in another machine. The operation of
the product is submitted to the conformity of the complete equipment,
following the provisions of the directive 89/392/EEC.
The conformity of the above specified products with the provisions of the Directive
72/23/EEC is supported by the full respect of the standards EN 61010-1.
If the mounting and connecting instructions of the installation manual have been
respected, this product will be conforming to the standards EN50081-1 and
EN50082-1 relating to the EMC directive 89/336/EEC.
South Beloit, IL 61080
VP and General Manager: M. T.
To avoid injury, always make certain
all power is off before attempting
to install or repair this control.
DO NOT TOUCH THE BOARD IF POWER IS APPLIED.
Mounting and Connecting Instructions
related to the EMC-directive 89/336/EEC
For Clutch and Brake Control
1. The control must be mounted in a closed metal cabinet.
2. The power connection between control and clutch/brake must be MADE
using shield cable.
3. The control connection must utilize shielded cables.
4. The shield of the cables must be grounded at both ends.
5. Power connections and control connection must be placed in separate
canals.
WARUNG:
ADVERTENCIA:
ADVERTISSEMENT:

Warranty
Warner Electric LLC warrants that it will repair or replace (whichever it deems advisable) any product
manufactured and sold by it which proves to be defective in material or workmanship within a period of one (1)
year from the date of original purchase for consumer, commercial or industrial use.
This warranty extends only to the original purchaser and is not transferable or assignable without Warner Electric
LLC’s prior consent.
Warranty service can be obtained in the U.S.A. by returning any defective product, transportation charges
prepaid, to the appropriate Warner Electric LLC factory. Additional warranty information may be obtained by
writing the Customer Satisfaction Department, Warner Electric LLC, 449 Gardner Street, South Beloit, Illinois
61080, or by calling 815-389-3771.
A purchase receipt or other proof of original purchase will be required before warranty service is rendered. If
found defective under the terms of this warranty, repair or replacement will be made, without charge, together
with a refund for transportation costs. If found not to be defective, you will be notified and, with your consent, the
item will be repaired or replaced and returned to you at your expense.
This warranty covers normal use and does not cover damage or defect which results from alteration, accident,
neglect, or improper installation, operation, or maintenance.
Some states do not allow limitation on how long an implied warranty lasts, so the above limitation may not apply
to you.
Warner Electric LLC’s obligation under this warranty is limited to the repair or replacement of the defective
product and in no event shall Warner Electric LLC be liable for consequential, indirect, or incidental damages of
any kind incurred by reason of the manufacture, sale or use of any defective product. Warner Electric LLC neither
assumes nor authorizes any other person to give any other warranty or to assume any other obligation or liability
on its behalf.
WITH RESPECT TO CONSUMER USE OF THE PRODUCT, ANY IMPLIED WARRANTIES WHICH THE
CONSUMER MAY HAVE ARE LIMITED IN DURATION TO ONE YEAR FROM THE DATE OF ORIGINAL
CONSUMER PURCHASE. WITH RESPECT TO COMMERCIAL AND INDUSTRIAL USES OF THE PRODUCT,
THE FOREGOING WARRANTY IS IN LIEU OF AND EXCLUDES ALL OTHER WARRANTIES, WHETHER
EXPRESSED OR IMPLIED BY OPERATION OF LAW OR OTHERWISE, INCLUDING, BUT NOT LIMITED TO,
ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS.
Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above
limitation or exclusion may not apply to you. This warranty gives you specific legal rights and you may also have
other rights which vary from state to state.
Changes in Dimensions and Specications
All dimensions and specifications shown in Warner Electric catalogs are subject to change without notice.
Weights do not include weight of boxing for shipment. Certified prints will be furnished without charge on request
to Warner Electric.
P-239-21-WE 819-0477 1/19
www.warnerelectric.com
31 Industrial Park Road
New Harford, CT 06057 - USA
815-389-3771