Warner Electric CBC-801-1 Troubleshooting guide

CBC-801 Series Clutch/Brake Controls
Service & Installation Instructions
P-239-17-WE
819-0476
An Altra Industrial Motion Company

2Warner Electric • 800-825-9050 P-239-17-WE • 819-0476
Introduction
The Warner Electric CBC-801 series is a family
of plug-in clutch/brake controls designed for
operation of all Warner Electric 90 volt DC clutches
and brakes. They should not, however, be used to
directly power Warner Electric permanent magnet
failsafe brakes as these products require an
adjustable current or voltage supply for optimum
release. The CBC-801 series controls are available
in two models:
CBC-801-1 115 VAC input
CBC-801-2 220/240 VAC input
These controls indicate when the brake and clutch
are energized with red and green LED’s respectively.
An internal fuse protects the control from damage
in an overload condition. The CBC-801 series con-
trols are UL Listed when used with Warner Electric’s
octal socket, part no. 6001-101-001, or DIN rail
mount octal socket, part no. 6001-101-002 (each
purchased separately).
Specifications
Input
CBC-801-1: 115 VAC, 50/60 Hz, 1 phase, 170 VA max.
CBC-801-2: 220/240 VAC, 50/60 Hz, 1 phase, 170 VA max.
Output
CBC-801-1: 90 VDC full-wave rectified nominal,
1.25 amps max.
CBC-801-2: 90 VDC half-wave rectified nominal,
1.25 amps max.
Fusing (under cover)
CBC-801-1,-2: 5x20mm, 1.6 amp, 250V fast-blo
Switching (external to control, supplied by customer )
CBC-801-1: Rated 115 VAC, 10 amp (inductive)
CBC-801-2: Rated 240 VAC, 10 amp (inductive)
Ambient Temperature
-20° to +122°F (-29° to 50°C)
Cycle Rate:
Consult the Application Engineering section of Warner Electric’s
Basic Design Clutches/Brakes Catalog, P-1264-WE, for the
capabilities of your application.
Reorder Information
Model Part Number
CBC-801-1 6001-448-004
CBC-801-2 6001-448-006
Octal Socket 6001-101-001
DIN Rail Mount Octal Socket 6001-101-002
Installation
To avoid injury (or even death),
always make certain all power is off before
attempting to install this control or any
electrical equipment.
1. Connect the two wires from the brake
(or clutch) to terminals 2 and 8 of the
socket.
2. Connect the two wires from the clutch (or
brake) to terminals 3 and 6 of the socket
(pins 2 & 6 are connected internally).
3. Connect the switch (provided by the
customer) between terminals 7, 8, and 3
as shown in the Connection diagram.
4. Connect the AC input to terminals 1
and 5.
Note: For 115 VAC (CBC-801-1), the
“HOT “ line must be connected to
terminal 1. This line measures 120
VAC to conduit ground.
This is a floating type power supply
and is not referenced to AC ground. Under no
circumstances should any of the output wire leads
be connected to earth or chassis ground as the
unit will be destroyed.

Warner Electric • 800-825-9050 P-239-17-WE • 819-0476 3
Connection
2
871
3564
90 Volt Clutch
Octal Socket
(-)
(+) (-)
90 Volt Brake
Stop
Start
Switch
(furnished
Hot
CBC-801-1:
115 VAC
CBC-801-2:
220/240 VAC
��
�
by user)
Neutral
1.95"
1.7"
2.4"
(49.5)
(43.2)
(61)
2.39"
1.57"
.70"
(39.9) (60.7)
(17.8)
1.57"2.40"
.71"
(18)
(39.9) (61)
Dimensions

4Warner Electric • 800-825-9050 P-239-17-WE • 819-0476
DECLARATION OF CONFORMITY
WE: WARNER ELECTRIC
31 Industrial Park Road
New Hartford, CT 06057
declare under our sole responsibility that the products of the family
CBC 801-1
CBC 801-2
are exclusively designed for incorporation in another machine. The operation of
the product is submitted to the conformity of the complete equipment,
following the provisions of the directive 89/392/EEC.
The conformity of the above specified products with the provisions of the
Directive 72/23/EEC is supported by the full respect of the standards EN
61010-1.
If the mounting and connecting instructions of the installation’s manual have
been respected, this product will be conform to the standards EN50081-1 and
EN50082-1 relating to the EMC directive 89/336/EEC.
New Hartford, CT 06057
General Manager: S.O.
To avoid injury, always make certain
all power is off before attempting to
install or repair this control.
DO NOT TOUCH THE BOARD IF POWER IS APPLIED.
Mounting and Connecting Instructions
related to the EMC-directive 89/336/EEC
For Clutch and Brake Control
1. The control must be mounted in a closed metal cabinet.
2. The power connection between control and clutch/brake must be MADE
using shield cable.
3. The control connection must utilize shielded cables.
4. The shield of the cables must be grounded at both ends.
5. Power connections and control connection must be placed in separate
canals.
KONFORMITÄTSERKLÄRUNG
Wir: WARNER ELECTRIC
31 Industrial Park Road
New Hartford, CT 06057
erkälren in alleiniger Verantwortung, daß die Prdukte der Familie
CBC 801-1
CBC 801-2
ausschließlich zum Einbau in eine andere Maschine bestimmt sind. Die
Inbetriebnahme ist solange untersagt, bis die Konformität des Endproduktes mit
der Richtlinie 89/392/EWG gegeben ist.
Die Übereinstimmung des bezeichneten Produktes mit den Vorschriften der
Richtlinie 72/23/EWG wird nachgewiesen durch die Einhaltung der Normen EN
61010-1.
Sofern die Montage-Anweisungen der Bedienungsanleitung eingehalten
wurden, ist dieses Podukt knoform zu EN50081-1 und EN50082-1 und die
EMV somit gewährleistet - Richtlinie 89/3366/EWG.
New Hartford, CT 06057
General Manager: S.O.
Vor Einbau oder Wartung des
Gerätes unbedingt die Stromver-
sorgung unterbrechen um Verletzungen zu vermeiden.
KARTE BEI EINGESCHALTETER STROMVERSORGUNG
NICHT BERÜHREN.
MONTAGE UND KABELVERBINDUNGEN
ANWEISUNGEN
bezogen zu den EMW Richtlinic 89/336/EWG
FÜR STEURGERÃTE KUPPLUNGEN UND BREMSEN
1. Das Gerãt muß in einem gesclossenen metallschrank eingebaut werden.
2. Leistungsverbindungen Steuergerãte/Kupplungen - Bremsen mit abges-
chim Kabel durchfubren.
3. Steuerdeitungen, Ein-und Ausgãnge mittels abgeschimten Kabeln durchführen.
4. Abschirmung an beiden Enden des Kabels erden.
5. Leistungs-und Steuerverbindungen in separate Kabelkanãle durchziehen.
WARUNG:
DECLARACION DE CONFORMIDAD
Nosotros: WARNER ELECTRIC
31 Industrial Park Road
New Hartford, CT 06057
declaramos bajo nuestra propia responsabilidad que los productos de la familia
CBC 801-1
CBC 801-2
son diseñados exclusivamente para incorporarse en otra maquina. El
funcionamiento de este producto esta sujeto al cumplimiento de todo el equipo
usado en la maquina, con los lineamientos de la norma 89/392/EEC.
El cumplimiento de los lineamientos de la norma 72/23/EEC con los productos
mencionados anteriormente, se basa y respeta los estandares EN 61010-1.
Si las instrucciones de montaje e instalación electrica del instructivo son
respetadas, este producto cumplirá con los estandares EN50081-1 y
EN50082-1 que se relacionan con la norma 89/336/EEC.
New Hartford, CT 06057
General Manager: S.O.
Para evitar cualquier daño
personal, antes de intentar
instalar o reparar este control, siempre asegurese que todas
las fuentes de poder esten apagadas.
NO TOQUE EL CIRCUITO ELECTRICO SI LA FUENTE DE PODER
ESTA ENCEDIDA.
INSTRUCCIONES DE MONTAJE Y CONEXIONES ELECTRICAS
en relación a la norma de EMC 89/336/EEC
PARA CONTROLES DE CLUTCHES Y FRENOS
1. El control debe de instalarse adentro de una caja metalica.
2. Las conexiones electricas entre el control y el cluch/freno DEBEN hacerse
con cable blindado.
3. Las conexiones de bajo voltaje en el control deben utilizar cables blindados.
4. El blindaje de los cables debe de aterrizarse en ambos lados.
5. Las conexiones entre la fuente de poder, y las conexiones de bajo voltaje
deben de hacerse en diferentes cables.
ADVERTENCIA:
DÉCLARATION DE CONFORMITÉ
Nous: WARNER ELECTRIC
31 Industrial Park Road
New Hartford, CT 06057
déclarons sous notre seule responsabilité que les produits de la famille
CBC 801-1
CBC 801-2
sont uniquement destinés à l’intégration dans une machine. La mise en
service de ces produits est subséquente à l’homologation de l’ensemble de
l’équipmement, conformément à la directive 89/392/CEE.
La conformité des produits spécifiés ci-dessus avec les exigences de la
directive 72/23/CEE est supportée par le respect des normes EN 61010-1.
Si les instructions de montage et de câblage du manuel sont respectées, ce
produit est conforme aux normes EN50081-1 et EN50082-1 directive 89/336/
CEE relative à la CEM.
New Hartford, CT 06057
General Manager: S.O.
Afin d’éviter des blessures,
s’assurer que toute
puissance soit coupée avant installation ou intervention
sur ces équipements.
NE PAS TOUCHER LE CIRCUIT ÉLECTRONIQUE, SI LA
PUISSANCE EST APPLIQUÉE.
INSTRUCTIONS D’INSTALLATION
ET DE CABLAGE
relatives à la CEM, directive 89/336/CEE
DES CONTROLES POUR EMBRAYAGES ET FREINS
1. L’ appareil doit être monté dans une armoire métallique close.
2. Liasion de puissance entre contrôle et embrayage/frein par cãble blindé.
3. Raccordements de consigne, entrées et sorties par cãbles blindés.
4. Les blindages sont reliés à la terre aux deux extrémités du cãble.
5. Les cãbles de commande et les cãbles de puissance ne seront pas placés
dans le mëme caniveau.
ADVERTISSEMENT:

Warner Electric • 800-825-9050 P-239-17-WE • 819-0476 5
NOTES

Warranty
Warner Electric LLC warrants that it will repair or replace (whichever it deems advisable) any product
manufactured and sold by it which proves to be defective in material or workmanship within a period of one (1)
year from the date of original purchase for consumer, commercial or industrial use.
This warranty extends only to the original purchaser and is not transferable or assignable without Warner Electric
LLC’s prior consent.
Warranty service can be obtained in the U.S.A. by returning any defective product, transportation charges
prepaid, to the appropriate Warner Electric LLC factory. Additional warranty information may be obtained by
writing the Customer Satisfaction Department, Warner Electric LLC, 449 Gardner Street, South Beloit, Illinois
61080, or by calling 815-389-3771.
A purchase receipt or other proof of original purchase will be required before warranty service is rendered. If
found defective under the terms of this warranty, repair or replacement will be made, without charge, together
with a refund for transportation costs. If found not to be defective, you will be notified and, with your consent, the
item will be repaired or replaced and returned to you at your expense.
This warranty covers normal use and does not cover damage or defect which results from alteration, accident,
neglect, or improper installation, operation, or maintenance.
Some states do not allow limitation on how long an implied warranty lasts, so the above limitation may not apply
to you.
Warner Electric LLC’s obligation under this warranty is limited to the repair or replacement of the defective
product and in no event shall Warner Electric LLC be liable for consequential, indirect, or incidental damages of
any kind incurred by reason of the manufacture, sale or use of any defective product. Warner Electric LLC neither
assumes nor authorizes any other person to give any other warranty or to assume any other obligation or liability
on its behalf.
WITH RESPECT TO CONSUMER USE OF THE PRODUCT, ANY IMPLIED WARRANTIES WHICH THE
CONSUMER MAY HAVE ARE LIMITED IN DURATION TO ONE YEAR FROM THE DATE OF ORIGINAL
CONSUMER PURCHASE. WITH RESPECT TO COMMERCIAL AND INDUSTRIAL USES OF THE PRODUCT,
THE FOREGOING WARRANTY IS IN LIEU OF AND EXCLUDES ALL OTHER WARRANTIES, WHETHER
EXPRESSED OR IMPLIED BY OPERATION OF LAW OR OTHERWISE, INCLUDING, BUT NOT LIMITED TO,
ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS.
Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above
limitation or exclusion may not apply to you. This warranty gives you specific legal rights and you may also have
other rights which vary from state to state.
Changes in Dimensions and Specications
All dimensions and specifications shown in Warner Electric catalogs are subject to change without notice.
Weights do not include weight of boxing for shipment. Certified prints will be furnished without charge on request
to Warner Electric.
www.altramotion.com
An Altra Industrial Motion Company
P-239-17-WE 819-0476 2/14 Printed in USA
www.warnerelectric.com
31 Industrial Park Road
New Hartford, CT 06057
815-389-3771
Fax: [phone]