WARPP INTIG-200IDS User manual

Web Site: www.warpp.co.in
E-mail:[e-mail]·
Survey No. 35/16, Little LacyHouse, Unique Industrial Estate
Dhumal Nagar, Vasai (EL Distt. Palghar Maharashtra (India)
PIN- 401208
WARPP ENGINEERS PVT. LTD.
*Safety *
*Functions *
* Installation *
*Operation *
*Technology *
I · Owner's Manual 1
INTIG Series

spatter and slag burn the skin.
• Please use leather gloves, long-sleeved clothes, hats, spats & apron to avoid welding arc,
eye inflammation and spatter & slap can burn eyes.
• Please wear enough shading degree protection glass. Because the welding arc will cause
& Please avoid the welding are, spatters & slag to harm human body
protect gas gathering in the surrounding.
f) Please pay special attention to ventilation when working at.the bottom of container for
accidents.
G Please use standard exhaust equipment to prevent gas poisoning and suffocation
Please avoid the welding smoke and dust to harm the human body
• Please switch off the power switch when no use.
• Please use safety net when in aerial work.
activities place working.
• Please make sure your body in insulation between base metal when in damp, limited
but the insulation sleeve should notbe damaged.
• Please hire professional electrical person to connect welding machine and power supply,
provisions section of copper wire.
., Please hire professional electrical person to connect the welding machine and ground with
• Please don't touch charged parts.
,
To prevent electric shock or electric burns
e It is forbidden to make the welding power for use of thawing in the pipe.
• If uneven ground, please pay more attention to prevent dumping of welding machine.
• please hire the professional qualifications worker to install, maintenance and use.
• Irrelevant person don't enter the welding working places.
according to relevant standards and regulations.
• Input power supply, installation site, high pressure gas use and so on must be carried out
• Please be sure to comply with rules of specification, otherwise it may have an accident.
General Safety Caution
Security Warning

II
welding machine and sport, to prevent falling welding machine by part
• Using lift forklift or crane handlinq welder, personnel shall not front at the bottom of the
To prevent the movement of the welding machine cu~s
• Please use the company equipped with gas regulator, and used to abide by its rules.
high pressure gas cuts.
• When I open the cylinder valve, face do not close to the gas outlet, in order to avoid the
• Do not use a cylinder at high temperature or sunshine place.
• Cylinders should be reliable fixation, dumping can cause accidents.
To prevent dumping cylinders, gas regulator rupture
avoid the wire cuts.
• When send wire, do not use welding torch end near the eyes, face and body, in order to
rotating parts, etc.
• Do not use your fingers, hair, clothes, etc. Close to the cooling fan, wire feeding wheel
To prevent the rotation movement part cuts
• Please prepare a fire extinguisher
• Do not weld airtight container, otherwise it will break.
container, otherwise it will explode.
• Do not in the combustible gas welding or welding on containing combustible material of
• Cable must be fastened to the parent metal, otherwise it will cause fire.
• Welding place can not put combustible, otherwise weld spatter may cause a fire
• Should be ready for fire extinguisher in case of the fire accidents.
• Please don't weld the airtight container, otherwise it may break.
otherwise it may cause explosion.
• Please don't weld in the combustible gas or on the container with combustible material,
cause fire.
• It must make sure the welding cable and connected base metal is tight, otherwise it may
• It's not allowed to put combustible in the welding sit. The welding spatter may cause a fire.
& To prevent the accidents such as fire, explosion and burst accidents
'. ii

III
1. Public power supply system
Way ' sio reduce emission
k..,.".,,'_:_';'.. :..' ~ ._..:,_-:~,_~. :<" s_,, - ,, ' _ '_ ",,~.:, .. ,':i:-';;;., -,'."._,_:':'_'~"'~'__._._.,.,,'_- ._.J':\' ."";'_;:~:__' ,: .:.._ ...'; '_, ,:,_,,-.:.:.: ,,',_ "_. '''': _ .;_.__'_:') ;:' :' _ ."),_:'·~:'.w;;·",.·).-~':
8. Please arrange proper time for welding and other activities.
ensure the surrounding devices are compatible, it may require extra protective measures.
7. Please pay attention to the class of surrounding noise immunity to their devices. User should
6. Please check it has equipment used for calibration and testing or not.
5. Please consider the health of staff around such as wear hearing AIDS & heart pacemakers.
equipment.
4. Please check whether it has high security level equipment such as industrial protective
3. Please check whether it has computer and other control equipment.
2. Please confirm whether it has transmitting and receiving devices of radio & television.
equipment.
1. It is no other power supply cable, control cable & signal and telephone lines near arc welding
of electromagnetic disturbance in the surrounding area. Please consider the following matters:
Before the installation of welding equipment, the user should response to value potential problem
II Environment assessment advice
ensure the electromagnetic compatibility.
buildings. Because of the conduction & radiation harassment in these places, it is difficult to
4. Warning: Class A equipments can not apply to the public low voltage power supply of residential
except common low voltage power system for residential use).
3. The products described in the manual belong to class A (It can be applicable in all occasions
and correct method of use.
2. It can minimize the electromagnetic interference of arc welding equipmentsby proper installation
1, It has electromagnetic interference when welding.
II Overview
Electromagnetic Compatibility Notes
with the hook Angle should not be greater than 30 0.
'. ,
o when hoisting rope should be able to afford enough tension, shall not be broken.The rope

IV
6. Shielding
It can reduce the electromagnetic interference by shielding to the surrounding equipment &
cables. It can be shielding to the whole welding area for some special industries.
Arc welding equipment shall be in accordance with the -manutacturer's recommended way to
connect public power supply system. If the disturbance occurred, it need take extra precautions
such as adding filter in the public power system. For fixed arc welding equipment, user should
consider power supply cable shielding problem It can use metal pipe or other equal methods to
solve it. But it must keep the electrical continuity. Please make sure that it connected well.
2. Arc welding equipment maintenance
Arc welding equipment shall be in accordance with the manufacturer's recommended way for
routine maintenance. All the entrance, the door &cover should be shut down and tighten when
running. Arc welding equipment should not have any modifications, unless it's allowed in the
instructions. Especially it must follow the advice of manufacturer to adjust the spark gap of the arc
starting and arc stability devices.
3. Welding cable
Welding cable should be short and as close as possible. It's better to put it on the ground.
4. Equipotential connecting
Please pay special attention to the connecting of all metal objects. It's high dangerous when
metal objects connecting with work pieces. It may have electric shocks when operator contacts
these metal objects and electrode. So the operator should keep insulation with all these metal
objects.
5. Work piece grounding
For electric safety or work piece location, size ect. work piece may not be grounding such as ship
body and building steel shelf. It can reduce emission when artifacts connecting ground, but not
same each time. So be sure to prevent the increasing risk of electric shock & equipment damage by
work piece grounding. When necessary, it should connect the ground directly. But it's not allowed to
directly grounding. It can only select the suitable capacitor according to the regulations of the host
countries.

v
Troubleshooting and Maintenance(TIG) 13
Troubleshooting and Maintenance(MMA} ....·..·....·..·....··..·..····....·..·..·..······................ 12
Troubleshooting and Maintenance
Circuit board diagram 11
Technology introduction 10
Technical data 9
Technical data
TIG welding condition for instance 8
'--'
TIG welding operation 6
M1\1Aweldinz condition for instance 7
b
MMA weldinz operation 5
b
Safety protection and connection confirm .4
Operations (functions)
Installation environment and power 3
Installation and connection
Front panel and function _._....................... 2
Products introduction ..
About products
. ,
CONTENTS

Products can be used to welding stainless stee1,non-ferrous metals,key elements such as carbon steel
and alloy welding except aluminum and magnesium products.the products have been ~'(idely used in
piping.pressure vessel bottom welding and aviation.aerospace precision welding.can meet the highquality
requirements.
WS Series IGBT inverter DC tig wclding. machine adopt IGBT (Insulated-gate bipolar transistor) and
fast recovery diode and so on high power switching devices, inverter frequency reach 20KHz.Replacing
traditional transformer welding machine with compact high frequency transformer , high efficiency and
energy saving, with higher comprehensive economic and technical indicators.Products comply with
GB 15579.1-2013 Standard.
uction
.,

2
LCD display: display current 0
MMAfIIG switch: TIG and MMAfunction switch
4T/2T: Choose 4T/2T function
Power indicator: power on indicate the machine connect with power
Abnormal indicator: means welding device inside temperature is quite high, please check fan or stop
working to cool the machine
Post gas adjustment: adjust the time of post gas after welding
Welding current adjust: adjust welding current
IPort connect eart~
Connect with
power network
IOutput j
Gas output. connect with
gas pipe and torch
'IGas butpu~
4T,when press torch switch,
machine start to work, when
release the torch s\\'itch,'
" machine keep on working.
press again.machine stop
working
- . /
/i
. . -: I
Post gasad.ius~
~-
©
IGas inpu~
OFF
ON
Back Panel
•
Tig welding, connect with torch ~
s,vitchconnectio
ITorc~
tvlMA welding.connect
electrode holder TIG
welding, connect
workpiece through cable
TIG
MIlA
il1
l I
L_ Q__j
[Qutput 1
PQWER
ICurrent adjus~
/
I
o
MMA welding, connect •
workpiece through cable,
TIG welding connect
\., ~ I with torch
3-380V ~ -
Ir-P~o\~y~er~i--'nl
IAbnormal indicato~
Po\ver indicato~
mma/tig switchl
• Front panel

3
Warning:
In order to prevent electric arc welding process is not stable and cause damage to the machine,
and in order to ensure the safety of staff, please observe the following provisions:
• The power supply voltage fluctuation range ±10%;
• Capacity for each welding power source should be set rules automatically switch or fuse
circuit breaker (or leakage protector);
In the work place is wet, and in iron, steel shelves, please install the leakage protector.
-
I
INTIG-200IDS INTIG-?50IDS INTIG-315IDS
Input power 3phase AC3 80V
150Hz
Device Suitable power 8kVA 12kVA 15kVA
capacity
Input Fuse A 15A 15A 20A
protection No fuse protection 20A 30A
device 20A
Input ;;; 6mnl ;;; 6mm
2 ;;; 6111m 2
cable Output
I
35mm 2
50mm 2 50m111 2
Earth cla mp ;;; 10m111
2
)
;;; 10111m 2
;;; 10m111 -
7) The ground slope should be no more than 15 00
machine more than 30 ern.
6) Welding machine more than 20 cm away from the walls, the distance between the welding
5) To avoid in the environment of the strong air flow for welding operation;
3) Avoid welding in the sun or rain, don't let the water or rain infiltration into the weldinqrnachine
4) Avoid under the environment of dust area or containing corrosive gas welding work;
2) temperature should be between - 10 °C to 40 °C;
should not exceed 90%;
1) Welding operations shall be carried out in a relatively dry environment, air humidity generally
Installation and connection

4
• please check again whether welding system according to the manual "installation and
connection" unit connection is good.
Installation confirmation
• Avoid arc, spatter, etc to eyes and skin exposed parts of the injury, please wear special
fire overalls, gloves and safety shoes;
• With helmet
• Take the necessary measures for air, avoid inhaling the harmful gas formed during
welding
Safety protection
Operation ( function )
l