Wave wavebrite SMART Manual

INSTALLATION & OPERATING INSTRUCTIONS
www.waveinternational.co.uk

WBSMART 23rev05
2
Contents
Section Page
1. Introduction 2
1.1 Important 2
1.2 What It Does 2
1.3 Before you begin 3
2. Components 4
3. Wavebrite™SMART Specifications and Replacement Part Numbers. Fig 1. 4
4. Installation 5
4.1 Plug Wiring Diagram Fig. 2. 5
4.2 Drawing WHALE GREY WASTE WATER SUMP 16L Fig. 3 6
5. Wavebrite SMART Screens & Cartridge Replacement 7-9
6. Functional Checks 10
6.1 Installation check 10
6.2 With pump running, check 10
6.3 Operational / Maintenance check 10
7. Code of Practice 10

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Section 1.Introduction
1.1 Important
It is important that this product works as described and that you enjoy the extra peace of mind
that the Wavebrite™SMART offers by protecting the environment. If you have any queries that
cannot be answered by your supplier or engineer, please contact us direct on +44 (0) 1476
861717 or email [email protected]
1.2 What it does
The Wavebrite™SMART filter system removes contaminants from onboard Grey Waste Water
before overboard discharge meeting the EU Waste Water Standard. Grey Waste Water is
generally produced by onboard showers, hand basins and washing machines. The system is
controlled by a level control switch located in the Whale Grey Waste Water Sump which controls
the pump. If galley waste water is put through the system cartridge life could be drastically
reduced if any solids are present in the water and it is then recommended to install a Wavebrite
Grease Trap.
•Wavebrite™SMART is a fully automated system that displays on a set of screens flow rate,
daily and total volumes, system conditions and status of the filters, simply go to the visual
display unit and scroll through. They give a clear indication of how many litres of water have
been processed daily and over the lifetime of the product, responsibly with due care for the
environment.
•Wavebrite™SMART is designed for use in a wide range of craft from small boats with a single
basin to those with multiple sources. The standard Wavebrite™SMART can process up to
20,000L of grey water before the main module needs to be changed. Flow rate, differential
pressure and accumulative volume are automatically monitored and used to indicate when
maintenance is required, this is shown on the Pico screen of the unit. The Pico screen gives all
the information required by the operator and a second Pico screen for remote location is also
supplied.
1.3 Before you begin
Before you start, please read through these instructions carefully as well as those supplied by
WHALE. Fitting a Wavebrite™SMART involves:
•Cutting into a section of flexible hose or grey waste water discharge pipe. Making electrical
connections.
•Installing Wavebrite™SMART into the grey waste water discharge system requires hose tail
clips which are not provided. Electrical connections should be made by a qualified electrical
installer with reference to the electrical equipment suppliers’ instructions.
•The position you mount the Wavebrite™SMART should allow access for maintenance being on
one side which has an opening door.
•Suction hose length between the Wavebrite™SMART INLET and the Whale GreyWaste Water
Sump, if too long this can reduce pump performance and the head from Wavebrite™SMART
INLET to the Whale Grey Waste Water Sump should be less than 1000 mm
•Hose diameter and type, correct hose is supplied with the Whale Grey Waste Water Sump, hose
clips are also supplied.
•Note that bends and fittings in hoses all cause a reduction in pump efficiency.
•The shorter the pipe runs to and from the Wavebrite™SMART with no extra fittings such as
elbows and bends, the better the system will perform.
•Check with Wave International technical department if in doubt.

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Section 2. Components
Before you start check that your system kit contains the following components. If you think you
are short of any items, please call us immediately.
Item Qty. Description
1. 1 Wavebrite™SMART.
2. 1 Pico Display Unit.
3. 1 Deutsche Male Plug.
4. 1 WHALE GREY WASTE WATER SUMP 16L.
5. 1M. 25 mm braded hose.
6. 4 Hose clips.
7. 1 Installation and Operating Manual online.
https://www.waveinternational.co.uk/downloads.html
Refer to Whale Water Systems Catalogue for further information regarding WHALE PUMPS and the WHALE GREY
WASTE WATER SUMP [phone] [email protected] www.whalepumps.com
Section 3. Wavebrite™SMART Grey Waste Water Filter System
Specifications and Replacement Part Numbers.
FLOW RATE:
1-15 Liters per min.
POWER:
12 volts DC.
SYSTEM MAX. PRESSURE:
4 bar.
PRE-FILTERS MAX. DIFF. PRESSURE:
2 bar. (@ 2 bar. change cartridges 2&3)
WAVEBRITE SMART MODULE CAPACITY:
20,000L
MAX. TEMP:
45 deg. C
MIN. TEMP:
1 deg. C
WOUND CARTRIDGE:
Part No. WB004 (0,5 micron)
WOUND CARTRIDGE:
Part No. WB005 (5 micron)
FILTER SLEEVE:
Part No. WB006 (100 micron)
WAVEBRITE SMART MODULE:
Part No. WBSLC1
WAVEBRITE SMART WEIGHT
WHALE GREY WASTE WATER SUMP 16L:
Dry –30 kgs Wet –42 kgs
Dry –2 kgs Wet –18 kgs
Fig 1.

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Section 4. Installation
Although the installation and connection of the Wavebrite™SMART is relatively simple you
should always seek the advice of a professional, please note that all electrical connections
should be made by a qualified electrical installer.
•When positioning the Wavebrite™SMART be sure it is not touching a surrounding structure to
avoid any vibration or resonance from the unit.
•There is an opening panel to the front, ensure this is easily accessible for maintenance when in
service. Filter/Strainer No. 1 will require regular cleaning.
•There are 4 anti-vibration feet located to the underside of the unit which allow for fixing in place.
•Locate the Pico Display Unit, plug in to the 5 metres of connection wire from the Wavebrite™
SMART.
•The WHALE GREY WATER SUMP should be located so the head to the base of the
Wavebrite™SMART is no more than 1000mm, the hose connecting stubs on the sump must be
drilled. The grey waste water supply, such as from showers and basins, are to go to the top
connections, no hose or hose clips are supplied for this. Connect from the lower 25mm
connection to the Wavebrite™SMART using the 25mm flexible braided hose supplied, 2 no.
hose clips should be used on each end, these are supplied.
•Connect the WHALE GREY WATER SUMP to the inlet with the braided hose supplied with the
the 2 hose clips also supplied.
•Connect the outlet to the overboard skin fitting (hose and stainless steel clips are not supplied),
ensure if the overboard skin fitting will be below the waterline at any time the required safety
measures are taken, such as above water loops or check valves, consult a marine plumbing
specialist.
•Make the electrical connections to the Deutsche connecting plug as specified. All electrical
connections to be carried out by and checked by a qualified marine electrical installer. See
section 5.1 Fig 5.
4.1 Deutsche Plug Wiring Diagram
Fig. 2.

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4.2 Drawing WHALE GREY WASTE WATER SUMP 16L
Fig. 3.

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Section 5. Wavebrite™SMART Pico Display and Cartridge
Replacement
•Images of Wavebrite™SMART screens are on the 2 following pages.
IMPORTANT. Before replacing the cartridges ensure the power to the Wavebrite™
SMART is switched off and there is no pressure in the system.
•FILTER/STRAINER 1 (100 MICRON) screen requires cleaning periodically as indicated by
the Wavebrite™SMART monitor. If the strainer becomes blocked pump performance will be
significantly reduced and cause the flow in the complete system to drop.
•The filter cartridge in FILTER 2 (5 MICRON) requires changing when indicated by the
Wavebrite™SMART monitor
•The filter cartridge in FILTER 3 (0.5 MICRON) requires changing at the same time as
FILTER 1 as indicated by the Wavebrite™SMART monitor
•When replacing the filter bowls hand tighten only.
•Unscrew the filter bowl and pour the excess water remaining in the bowl back in to the grey or
black water system. Plastic spanners can be supplied and should only be used to remove the
filter bowl, they should be replaced by hand and only hand tight.
•The Wavebrite™SMART MAIN MODULE 4. requires changing after 20,000 litres have
been processed and will be indicated by the Wavebrite™SMART monitor. The complete
module is replaced, disconnect both end fittings, unclip both saddle brackets remove and
replace with a new Wavebrite™SMART Main Module.
•Remove the saturated cartridges and module placing them in a suitable receptacle for onward
disposal.
•Check the filter housing ‘O’ rings are in good condition.
•Turn on the pump by running water into the grey water system and allow the air to be dispelled
the filter should not need bleeding, there are bleed buttons if required, check for any leaks.
•After replacing the main module it is IMPORTANT to RESET this will zero the total volume of
the main module and clear any filter warnings, this is done as follows:
Press Up and Down buttons together then release and press the Menu button this will
reset the system.
.

Today Overall
120
l
5000
l
FSYSTEM ONLINE
The Wavebrite SMART stores the daily
amount and resets after 24 hours,
the overall amount is stored until reset.
SYSTEM ALARM
The Wavebrite SMART Main Module 4.
has reached capacity and needs
replacing with a new module.
SYSTEM ALARM
The Wavebrite SMART Filter/Strainer 1.
has reached capacity and the strainer
mesh requires removal and careful
cleaning before being replaced.
SYSTEM ALARM
The Wavebrite SMART Filter 2 & 3.
have reached capacity and the filter
cartridges need replacing.
Today Overall
120
l
20000
l
F
30% 30%
5,0
l/min
100%
F
0%
l/min
15.0
Bar
2.7 0.6 Bar
100% 100%
F

SYSTEM MAINTENANCE
Periodically the cartridges will need
replacing, instructions with part
numbers and a video can be found
by scanning the QR code.
SYSTEM MAINTENANCE
The Wavebrite SMART Main Module 4.
needs replacing when it has reached
maximum capacity.
Instructions with part numbers and a
video can be found by scanning the
QR code.
Lorem ipsum
FILTER 2 & 3
Scan the QR code and
see the video on how
to maintain, replace or
remove the cartridge.
F
Wavebrite SMART MAIN MODULE
Scan the QR code and see the video
on how to maintain, replace or remove the
cartridge.
4
WAVEBRITE Water Filtration

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Section 6. Functional Checks
6.1 Installation Check
•Ensure hose clips securing the flexible hose are fully tightened.
•All connections must be tight.
•Electrical connection to be checked by a qualified marine electrical installer.
•Make sure any other components you disturbed or removed during the fitting process have
been refitted correctly.
6.2 Wavebrite™SMART Power On And Pump Running
•If fitted check the pump discharge valve is OPEN before power on.
•Pump is controlled by the float switch in the WHALE GREY WASTE WATER SUMP, run
water through the system and check for leaks.
6.3 Operational / Maintenance Check
•IMPORTANT. Before opening filter housings ensure the power to the Wavebrite™SMART
is switched off and there is no pressure in the system.
•Apart from making cartridge changes as described in Section 6. make cartridge
replacements part of a regular maintenance programme before the season.
•Galley sink waste should be directed to the black water system due to the food waste
content, if directed to the Wavebrite™SMART system it may significantly reduce cartridge
life.
Section 7. Code of Practice
Some points to remember
•Make sure all grey water lines and connections are in good order and are not leaking.
•Where possible prevent particulate or food materials from entering the grey water system.
•If the additional by-pass pump is fitted ensure that direct pump out from the WHALE GREY
WASTE WATER SUMP is permitted and reinstate the Wavebrite™SMART as soon as
possible.
•Take ashore in proper containers any Wavebrite™SMART system cartridges to be
disposed of at approved facilities at marinas, lock stations or local authority waste disposal
sites.
•As far as possible, use biodegradable detergents, soaps and cleaning material
Wavebrite™is a Wave International Limited Trade Mark
Wave International limited makes no representations or warranties with respect to the contents or use of this manual and specifically disclaims any express or implied warranties of
merchantability or fitness for any particular purpose. Further, Wave International Limited reserves the right to revise this publication and make changes to its content, at any time and to make
changes to any and all parts of Wave International products without obligation to notify any person or entity of such revisions or changes.
Wave International Limited Your local agent is:
Axholme House
Newton Way tel.: [phone]
Colsterworth
Grantham NG33 5NP email: [e-mail]
UK www.waveinternational.co.uk