Wayne-Dalton ADV-X 888 User manual

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Some installation tasks listed in
this document are found in other
documents.
Please refer to the appropriate
document(s) as directed;
827804 Installation Instructions
VFD for High Speed Metal Doors
(Included)
308577 Hilti Kwik Bolt Installation
found on Ribbon Connect
This installation manual provides
the trained door technician
information required to install a
ADV-X High Speed Metal door.
READ COMPLETE INSTRUCTIONS
BEFORE INSTALLING DOOR.
This manual is intended ONLY
for professional use by a trained
door systems technician. All
others please refer to the end
user manual provided to you.
INSTALLATION INSTRUCTIONS
ADV-X HIGH SPEED METAL DOORS
MODELS 888 AND 889

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TABLE OF CONTENTS
SECTION CONTENTS PAGES
1 SAFETY INFORMATION 3
2 INSTALLATION 4-16
3 FIRST MANUAL DOOR OPERATION 17-18
4 ELECTRONICS 19
5 FINAL INSTALLATION STEPS 20
WARRANTY 21

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In this section and those that follow, the words "DANGER", " WARNING", and "CAUTION" are used to
stress important safety information. The word:
DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or
serious injury.
WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or
serious injury.
CAUTION indicates a potentially hazardous situation which, if not avoided, may result in injury or
property damage.
The word NOTE is used to indicate important steps to be followed or important considerations.
1. Read manual and warnings carefully.
2. All models are equipped with an over current
device. This must be manually reset following
an over current condition.
POTENTIAL
HAZARD EFFECT PREVENTION
MOVING DOOR
WARNING
Can Cause Serious
Injury or Death
Do NOT operate unless the doorway is in sight and free of obstructions. Keep people clear of
opening while door is moving.
Do NOT change control to momentary contact unless an external reversing means is installed.
Do NOT operate a door that jambs.
OVERVIEW OF POTENTIAL HAZARDS
READ THIS SAFETY INFORMATION
O R O PO RDS
SECTION 1 - SAFETY INFORMATION
High Speed Metal Doors doors are large, heavy objects that move with the help of electric motors. Since
moving objects and electric motors can cause injuries, your safety and the safety of others depends
on you reading the information in this manual. If you have any questions or do NOT understand the
information presented, call technical support at 1-800-764-1457 option 4.
WARNING

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SECTION 2 - INSTALLATION
UNPACKING COMPONENTS
CAUTION
Team lift to avoid injury.
CAUTION
Lift from below with forklift. Do not lift with the
shafts. This could cause damage or personal injury.
CAUTION
Use forklift to avoid injury.
WARNING
Use designated lifting hole and
appropriate lifting equipment to avoid
damage, serious injury, or death.
HEADER
CRATE
GUIDES
CRATE

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SECTION 2 - INSTALLATION
SITE PREPERATION
NOTE: Check that the oor, jamb, and
header are level, square, and plumb. If
they are not, you will need to add shims as
necessary. A laser lever is highly recomended
for this job.
NOTE: Mark the oor in three places to help align
the guides that will be placed in the following step.

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SECTION 2 - INSTALLATION
GUIDE INSTALLATION WARNING
Use designated lifting hole and
appropriate lifting equipment to avoid
damage, serious injury, or death.
NOTE: Guide
covers swing open
on hinges, or can be
lifted o hing pins
and removed to
ease installation.
NOTE: Align guides with marks
on the oor. Check DIM H at three
points. Ensure everything is square,
level, and plumb before anchoring.
NOTE: DIM H is measured from outside of track angle to outside of the opposite track angle.

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NOTE: When using the steel anchoring slots it
may be necessary to temporarily remove the track
for access.
NOTE: Check DIM H at three
points. Ensure everything
is square, level, and plumb
before and after anchoring.
Extra time spent at this
point of the installation may
prevent time consuming
rework.
SECTION 2 - INSTALLATION
GUIDE INSTALLATION

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SECTION 2 - INSTALLATION
HEADER ASSEMBLY INSTALLATION
WARNING
Use appropriate lifting
equipment to avoid
serious injury, or death.
ALLATION
ALLATION
1
2
3

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SECTION 2 - INSTALLATION
SIDE PLATE INSTALLATION
CAUTION
Team lift to avoid injury.
NOTE: Only loosly install side plate
bolts. You will need some movement in
the side plate to complete the next step.

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SECTION 2 - INSTALLATION
IDLER PULLY INSTALLATION
NOTE: Check alignment of pulleys and tighten
set screws in set collars and bearings to prevent
excessive wear on the belts.

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SECTION 2 - INSTALLATION
SIDE PLATE BRACKET INSTALLATION

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SECTION 2 - INSTALLATION
BELT INSTALLATION NOTE: Counterweight belt is yellow.
Drive belt is grey.
NOTE: Counterweight belt is fed underhand up to the
idler pully. The drive belt is fed overhand up under the belt
tensioner and toward the idler pulley.
NOTE: It is a good idea to check that
the drive belts are equal in length.
Unwind the drive belt on both sides and
count the number of wraps to be sure
before connecting to the curtain.

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SECTION 2 - INSTALLATION
MOTOR INSTALLATION
CAUTION
Team lift to avoid injury.

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SECTION 2 - INSTALLATION
COUNTERWEIGHT INSTALLATION
WARNING
Use appropriate lifting equipment
to avoid serious injury, or death.
NOTE: The assembly of the front sliders may be easier if done
after rasing the counterweight up o the spacers a little using the
ratchet.

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SECTION 2 - INSTALLATION
COUNTERWEIGHT INSTALLATION
NOTE: Assemble belt clamp after the
counterweight has been raised into the
proper position using the ratchet.

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SECTION 2 - INSTALLATION
FLIP SHIPPING BRACKET

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SECTION 3 - FIRST MANUAL DOOR OPERATION
NOTE: Double check belts. Be
sure they are tight and properly
aligned.
NOTE: Tighten all set screws
in set collars and bearings.
NOTE: Check and tighten all
nuts and bolts.
NOTE: Be sure all equipment
and personnel are clear of the
door opening.
NOTE: Lower the door with
the hand chain.
NOTE: While
lowering the door look
and listen for smooth
operation. Be sure the
counterweight sliders
are engaged in the
alignment track the
entire path up.
CHECKLIST AND MANUAL DOOR LOWERING
1 2 3
4
56

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CHECK AND ADJUST
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SECTION 3 - FIRST MANUAL DOOR OPERATION
NOTE: Check that the curtain is level using a laser level. If you
do not have a laser you can use a tape measure on both sides to
ensure level. Adjust ratchets to achieve level.
CAUTION
A level curtain is critical for proper operation of the door. Continuing to use a door with
an improperly leveled curtain could cause serious damage to the product.
NOTE: After leveling the
curtain install belt clamps on
drive belts above ratchet, just
like on the counterweight belts.

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INSTALL ELECTONIC COMPONENTS
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SECTION 4 - ELECTRONICS
NOTE: Install control panel at eye level on the motor side using
fasteners appropriate for your jamb material. Mounting holes are
located inside the panel.
NOTE: Install the junction box
near the motor using fasteners
appropriate for your jamb material.
NOTE: Refer to the electronics manual for your VFD motor and
control panel 827804. Follow all instructions and warnings.

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INSTALL FINAL ITEMS
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SECTION 5 - FINAL INSTALLATION STEPS
NOTE: Install covers and hood (some non-standard items
shown). If hood will be used it should be installed rst.
NOTE: Apply safety labels
NOTE: Close or reattach guide covers.