Wayne-Dalton 800FR User manual

830872-0001 REV 12/07/2022 ©Copyright 2022 Wayne Dalton, a division of Overhead Door Corporation 1
This document also refers to the following other documents or specications:
Expansion Anchor Requirement 500460-0001
Rolling Fire Door Test Drop Release Form 830875-0001
Installation Instructions for
FACE MOUNTED
ROLLING STEEL STORM SHELTER DOOR
with
NON-TENSION RELEASE AUTOMATIC CLOSURE
GOVERNOR CONTROLLED
Model 800FR
Rolling Steel Storm Shelter Doors may be mounted on steel or
masonry construction.
READ COMPLETE INSTRUCTIONS BEFORE INSTALLING DOORS

830872-0001 REV 12/07/2022 ©Copyright 2022 Wayne Dalton, a division of Overhead Door Corporation 2
WARNING
Overhead doors are large, heavy objects that move with the help of springs under high tension and electric motors. Since moving objects, springs under
tension, and electric motors can cause injuries, your safety and the safety of others depend on you reading the information in this manual. If you have
questions or do not understand the information presented, call your nearest trained door system technician.
In this section and those that follow, the words "DANGER", " WARNING", and "CAUTION" are used to stress important safety information. The word:
DANGER Indicates a hazardous situation that, if not avoided, will result in death or serious injury.
WARNING Indicates a hazardous situation that, if not avoided, could result in death or serious injury.
CAUTION Indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.
The word NOTE is used to indicate important steps to be followed or important considerations.
POTENTIAL
HAZARD EFFECT PREVENTION
MOVING DOOR
WARNING
Could Result In Death
Or Serious Injury
Keep people clear of opening while Door is moving.
Do NOT allow children to play with the Door Operator.
Do NOT operate a Door that jams or one that has a broken spring.
ELECTRICAL SHOCK
WARNING
Could Result In Death
Or Serious Injury
Turn OFF electrical power before removing Control Panel cover.
When replacing cover, make sure wires are not pinching or near moving parts.
Operator must be properly grounded.
HIGH SPRING
TENSION
WARNING
Could Result In Death
Or Serious Injury
Do NOT try to remove, install, repair or adjust springs or anything to which door spring parts are
fastened, such as, wood blocks, steel brackets, cables or other like items.
Installations, repairs and adjustments must be made by a trained door system technician using
proper tools and instructions.
Safety Information

830872-0001 REV 12/07/2022 ©Copyright 2022 Wayne Dalton, a division of Overhead Door Corporation 3
Table of Contents
Pictorial view of a Rolling Steel Storm Shelter Door
with parts and their names. See also the Breakdown Of
Parts on pages 36-37.
Stop Pin
RSX® FDO OPERATOR
1. Read manual and
warnings carefully.
2. Keep the door in good
working condition.
3. Keep instructions in a
prominent location near
the door system.
Key Drawing Safety Information ................................. 2
Key Drawing.............................................3
Data Sheet................................................4
Pre-Installation ........................................5
Pre-Door Install.................................. 6-10
Operator Install................................10-21
Final Door Install .............................22-33
Maintenance ......................................... 34
Troubleshooting ................................... 35
Breakdown Of Parts......................... 36-37
Return Goods Policy............................. 38
Warranty................................................ 39

830872-0001 REV 12/07/2022 ©Copyright 2022 Wayne Dalton, a division of Overhead Door Corporation 4
Your “DATA SHEET” is shown below. It is found inside the door hardware box. You will need to refer to the data on this sheet during installation.
Verify that the “Factory Order Number” on the door components matches the one shown on the DATA SHEET.
Data Sheet
SAMPLE
WORK
ORDER

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Pre-Installation
VERIFY THAT THE DOOR INSTALLATION can be accomplished before
proceeding:
• Insure the wall opening matches the Opening Width and Height
shown on the “DATA SHEET” and in Figure 1.
• Are the jambs suitable to hold the guides? See jambs details below.
• Are the guides you received suitable for the jambs? Compare the
guide type shown on the “DATA SHEET” with Figure 2.
• Can the guides be installed plumb?
• Measure the length of the guide jamb angle and the height of the
jamb opening. The dierence must allow expansion of the guides
1/8” per foot of opening height. Attachment bolts or anchors
must be installed at top of slot on wall angle. See Figure 5.
Header
Opening
Height
Jamb
Sill
Opening Width
Figure 1
Figure 2
WEDGE ANCHOR
PVC WASHER &
2 FLAT WASHERS
1/4” SETBACK
REF
1/4” SETBACK
REF
UNCRACKED, 3000 PSI
MIN., 8”THICK NORMAL
WEIGHT CONCRETE STEEL JAMB
5/16”THICK
36 KSI MIN.

830872-0001 REV 12/07/2022 ©Copyright 2022 Wayne Dalton, a division of Overhead Door Corporation 6
“Z” GUIDE
“S” Distance
Location
“E” GUIDE
“S” Distance
Location
ROLLED
ANGLE
GUIDES
1. INSTALL GUIDE ASSEMBLIES
• Locate the guide assemblies such that the ”S” dimension exists
between the guides, as shown in Figure 4.
• The ”S”dimension is shown on the ”DATA SHEET”.
• Both guides MUST be on a level line and both guides MUST be
plumb.
• The ”S”dimension must be held within 1/8” over the entire height of
guides.
• Guide assemblies are designed to rest on oor.
NOTE: If the bottom of one guide is above oor, see Step 42 on page 33.
NOTE: If outside angle is ared, then unbolt the Outside Angle and
the Middle Angle from the Wall Angle. They will be bolted to the Wall
Angle after the curtain installation is complete in Step 21.
Figure 3
Figure 4
Masonry jambs shown, non-masonry jamb Installation is similar.
Wall
Angle
Middle
Angle
Pre-Door Install
Outside
Angle

830872-0001 REV 12/07/2022 ©Copyright 2022 Wayne Dalton, a division of Overhead Door Corporation 7
A. MASONRY JAMBS
Hold ”Z” guide wall angle against wall and drill mounting holes
through the top of slots using drill size shown below. Install jamb
fasteners on one guide. Recheck ”S” distance, and continue with
installation. Refer also to Expansion Anchor Instructions 500460-0001.
B. STEEL JAMBS SCREW ATTACHMENT OPTION
Hold ”E” guide wall angle against steel jamb and mark the spot to be
drilled at top of slots. Drill holes through the top of slots using drill
size shown below. Install all jamb fasteners on one guide. Recheck ”S”
distance, and continue with installation.
NOTE: When steel jamb does not extend above the opening, use three
thru-bolts to fasten each wall angle above the opening. See Figure 5.
2. IDENTIFY HEADPLATE BRACKETS
See Figure 6.
Right Hand Drive shown; Left Hand Drive is opposite.
Figure 5
Tension Headplate Drive Side Headplate
HEADPLATE BRACKETS
RH Drive shown, LH Drive opposite
Figure 6
Pre-Door Install (continued)
JAMB FASTENER DRILL SIZE JAMB FASTENER
SPECIFICATIONS
Steel 3/4” bolt 21/32” diameter Steel jambs must be minimum
5/16" thick
Concrete 3/4” expansion bolt 13/16” diameter
5-1/2” EMBED
HILTI KBTZ2 OR EQUIVALENT
6” O.C.
MIN 8 1/2” EDGE DISTANCE Drill
hole at least 8-1/2” from jamb
corner per OHD Installation
Instruction 500460.0001.

830872-0001 REV 12/07/2022 ©Copyright 2022 Wayne Dalton, a division of Overhead Door Corporation 8
3. IDENTIFY BARREL ASSEMBLY DRIVE END
Right hand drive shown in Figure 7; left hand drive is opposite. Look for an
“R” for right hand drive or an“L” for left hand drive stamped on the end of
the drive shaft.
SPRING CONFIGURATION
See Figure 7.
• Left hand drive counterbalance has end of spring pinned to barrel
near tension end.
• Right hand drive counterbalance has end of spring pinned to
barrel several feet from tension end.
• At tension end of barrel the bearing assembly is pinned to the
barrel, as shown in Figure 8.
TENSION
SHAFT
DRIVE
SHAFT
DRIVE
SHAFT
3/8" PINS
LEFT HAND DRIVE
TENSION
SHAFT
TOWARDS CENTER
OF PIPE
3/8" PINS SEVERAL
INCHES
RIGHT HAND DRIVE
Figure 8
Figure 7
Pre-Door Install (continued)

830872-0001 REV 12/07/2022 ©Copyright 2022 Wayne Dalton, a division of Overhead Door Corporation 9
4. BARREL AND HEADPLATE BRACKETS
• Set barrel assembly on blocks or sawhorses so headplate brackets clear the
oor. See Figures 9 and 10.
• Install set collar on tension shaft BEFORE sliding tension headplate on.
• Slide drive end of barrel assembly through drive bracket bearing, and tension
end through tension bracket.
• The distance between the headplate brackets should be the“S”dimension on
the “DATA SHEET”.
WARNING
Counterbalance damage could allow curtain to close rapidly which could result in
death or serious injury. A right hand drive headplate must be used with right hand
barrel assembly to prevent damage; left hand drive headplate and left hand barrel
must also match.
5. TENSION WHEEL
• Secure tension wheel to tension shaft, as shown in Figure 9.
• Use a 3/8 or 1/2 key to secure Tension Wheel to shaft. See Figure 11a and 11b.
• If Tension Wheel is 11” in diameter or larger, slide set collar next to Tension
Wheel and secure to tension shaft, as shown in Figure 9.
NOTE: Tension wheel must remain free of spring tension until instructed to apply
tension.
SET COLLAR
SET COLLAR
(required for 11” dia. wheel ONLY )
BEARING ASSEMBLY
Tension Wheel
Key
Figure 11a
Figure 9
RH Drive shown, LH opposite
Figure 10
RH Drive shown, LH opposite
Figure 12
Key
Set Collar
(Required for 11”dia. wheel ONLY)
Key
Figure 11b
Tension
Wheel
Set Screw
WARNING
Tension Wheel holds spring tension. Failure to key shaft could allow Tension Wheel
to fall or door to freefall causing severe injury or death. Verify that set collar is
installed to retain the adjusting wheel.
6. DRIVE SHAFT
• Slide Drive Shaft Sprocket onto Drive Shaft up against the
head plate bracket. Place key in Drive Shaft such that it aligns
with keyway in Sprocket.
• Loosely secure the set screw in the Drive Shaft Sprocket to the
Drive shaft, as shown in Figure 12.
NOTE: The drive sprocket will be fully tightened after the operator
is installed and aligned with it.
Drive Shaft
Sprocket
Drive Shaft
Headplate
Bracket
Set Screw
Pre-Door Install (continued)

830872-0001 REV 12/07/2022 ©Copyright 2022 Wayne Dalton, a division of Overhead Door Corporation 10
7. LIFT BARREL AND HEADPLATE BRACKETS AND BOLT THEM TO GUIDE WALL ANGLES
• Use hex bolts to fasten headplate brackets to the inside of the guide wall angle.
• Bolt heads must be on the inside of the headplate brackets. See Figure 13.
Brackets may have 2 or 3 mounting slots.
• Put at steel washer under bolt head and under nut.
• Headplate brackets must be square to the wall and parallel.
• Center barrel between brackets.
• Barrel must be level.
• Tighten set screws in drive headplate bearing and slide set collar on tension shaft against
inside of tension headplate and tighten setscrews to lock counterbalance between
headplates.
8. RSX STORM SHELTER DOOR OPERATOR ASSEMBLY
Figure 13
Failure to correctly perform all steps in below can result in serious injury or death.
WARNING WARNING
Operator Install
Pre-Door Install (continued)

830872-0001 REV 12/07/2022 ©Copyright 2022 Wayne Dalton, a division of Overhead Door Corporation 11
Safety Information & Instructions
WARNING
Overhead Doors are large, heavy objects that move with the help of springs under high tension and electric motors. Since moving objects, springs under
tension, and electric motors can cause injury, your safety and the safety of others depend on you reading the information in this manual. If you have any
questions or do not understand the information presented, call your nearest service representative.
For Wayne Dalton technical advice please call 800-764-1457.
In this section and those that follow, the words "DANGER", " WARNING", and "CAUTION" are used to stress important safety information. The word:
DANGER Indicates a hazardous situation that, if not avoided, will result in death or serious injury.
WARNING Indicates a hazardous situation that, if not avoided, could result in death or serious injury.
CAUTION Indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.
The word NOTE is used to indicate important steps to be followed or important considerations.
POTENTIAL
HAZARD EFFECT PREVENTION
MOVING DOOR
WARNING
Could Result In Death
Or Serious Injury
Do NOT operate unless the doorway is in sight and free of obstructions. Keep people clear of opening
while door is moving.
Do NOT allow children to play with the door operator.
Do NOT change operator control to momentary contact unless nd external reversing means is
installed.
Do NOT operate a door that jambs or one that has a broken spring.
ELECTRICAL SHOCK
WARNING
Could Result In Death
Or Serious Injury
Turn o electrical poser before removing operator cover. When replacing the cover, make sure wires
are not pinched or near moving parts.
Operator must be electrically grounded.
HIGH SPRING
TENSION
WARNING
Could Result In Death
Or Serious Injury
Do NOT try to remove, repair or adjust springs or anything to which door spring parts are fastened,
such as wood block, steel bracket, cable or any other structure or like item.
Repairs and adjustments must be made by trained service representative using proper tools and
instructions.
Operator Install (continued)

830872-0001 REV 12/07/2022 ©Copyright 2022 Wayne Dalton, a division of Overhead Door Corporation 12
IMPORTANT
READ PRIOR TO ANY DOOR OPERATION
1. Read manual and warnings carefully.
2. Keep the door in good working condition. Periodically lubricate all moving parts of door.
3. If door has a sensing edge, check operations monthly. Make any necessary repairs to keep it functional.
4. AT LEAST twice a year, manually operate the door by disconnecting it from the operator. The Door should open and close freely. If it does not, the door
must be taken out of service and a trained service representative must correct the condition causing the malfunction.
5. The Operator Motor is protected against overheating by an internal thermal protector. If the motor protector is tripped, a trained service technical may
be needed to correct the condition which caused the overheating. When the motor has cooled, thermal protector will automatically reset and normal op-
eration can be resumed.
6. In case of power failure, the door can be operated manually by pulling the release cable to disconnect the operator drive system.
7. Keep instructions in a prominent location near the Release Handle.
Safety Information & Instructions
Operator Install (continued)
9. CRITICAL INSTALLATION INFORMATION
TECHNICAL DATA
The following information will help the installer and electrician fully
understand all aspects of this installation.
This unit contains the following parts:
- Operator assembly.
- Owners manual and warning/caution placards.
- Hardware box.
- 3-button control station.
- Drive Chain. #50
• Output Shaft Speed: 46 RPM
• Motor is continuous duty type
• Control wiring: Maximum of 1000 feet of 22-24 ga. stranded wire run.
3.2
The following information will help the installer and electrician fully understand all aspects of this
installation.
Technical Data
Section 3: Critical Installation Information
This unit contains the following parts:
Operator assembly.
Owners manual and warning/caution placards.
Hardware box.
3-button control station.
Drive Chain. #50
• Output Shaft Speed: 46 RPM
• Motor is continuous duty type
• Control wiring: Maximum of 1000 feet of 22-24 ga. stranded wire run.
1 Phase 1/2HP Operators: 3 Phase 1/2HP Operators:
115VAC - 60Hz - 10 FLA 208VAC - 60Hz - 3 FLA
208VAC - 60Hz - 5 FLA 230VAC - 60Hz - 3 FLA
230VAC - 60Hz - 5 FLA 460VAC - 60Hz - 3 FLA
575VAC - 60Hz - 2 FLA
1 Phase 3/4HP Operators:
115VAC - 60Hz - 11 FLA 3 Phase 3/4HP Operators:
208VAC - 60Hz - 6 FLA 208VAC - 60Hz - 3 FLA
230VAC - 60Hz - 6 FLA 230VAC - 60Hz - 4 FLA
460VAC - 60Hz - 3 FLA
1 Phase 1HP Operators: 575VAC - 60Hz - 2 FLA
115VAC - 60Hz - 14 FLA
208VAC - 60Hz - 7 FLA 3 Phase 1HP Operators:
230VAC - 60Hz - 7 FLA 208VAC - 60Hz - 4 FLA
230VAC - 60Hz - 4 FLA
460VAC - 60Hz - 3 FLA
575VAC - 60Hz - 2 FLA
Electrical Load Information:
Amperage draw in Full Load Amps (FLA)

830872-0001 REV 12/07/2022 ©Copyright 2022 Wayne Dalton, a division of Overhead Door Corporation 13
3.3
Section 3: Critical Installation Information
IMPORTANT
INSTALLATION
INSTRUCTIONS
WARNING
To reduce the risk of
severe injury or death:
1. READ AND FOLLOW ALL INSTALLATION
INSTRUCTIONS.
2. Only power up the operator when the door
is properly operating and balanced. A door
that is operating improperly could cause
severe injury.
3. Install the door operator at least 8ft. (2.44m)
exposed moving parts. If the operator must
be installed less than 8ft. (2.44m) above the
protected by covers or guarding, provided
by the operator manufacturer.
4. Do not connect the door operator to the
power source until instructed to do so.
5. Locate the control station: (a) within sight
of the door, (b) a minimum of 5 feet above
it, and (c) away from all moving parts of the
door.
6.
Install the Entrapment Warning Placard
next to the control station and in a
prominent location.
7.
For products having a manual release,
instruct the end user on the operation of
the manual release.
!
!
CAUTION: Check working condition of door before installing the operator. Door must
be free from sticking and binding. If equipped, deactivate any door locking device(s). Door
repairs and adjustments, including cables and spring assemblies MUST be made by a trained
service representative using proper tools and instructions.
ATTENTION:
La porte doit pouvoir bouger librement et ne pas coincer. Désactivez tous les dispositifs
de verrouillage de la porte (si équipés). Les réparations et les réglages de porte, plus
AVERTISSEMENT
Pour réduire les risques
de blessures graves ou
de mort :
1. LIRE ET RESPECTER TOUTES LES INSTRUCTIONS
D’INSTALLATION.
2. Installez uniquement sur une porte fonctionnant
correctement et bien équilibrée. Une porte qui
fonctionne mal peut provoquer des blessures
et de toute autre quincaillerie avant de procéder à
l’installation de l’opérateur.
3. Retirez toutes les cordes de traction ainsi que
tous les verrous ou rendez-les inopérants (à
moins qu’ils ne soient mécaniquement et/ou
électroniquement interverrouillés à l’unité motrices)
qui sont connectés à la porte avant de procéderà
l’installation de l’opérateur.
4. Installez l’opérateur de porte à une distance de
2,44 m (8 pi) ou plus au-dessus du sol si des pièces
en mouvement de l’opérateur sont exposées. Si
l’opérateur doit être installé à une distance de moins
de 2,44 m (8 pi) au-dessus du sol, les pièces en
mouvement exposées doivent être protégées par
des couvercles ou systèmes de protection fournis
par le fabricant de l’opérateur.
5. Ne pas raccorder l’opérateur de la porte à la source
d’alimentation avant que l’instruction ne soit
donnée de le faire.
6. Installez la station de commande : (a) en vue de la
porte, (b) à 1,5 m minimum au-dessus du sol pour
que les jeunes enfants ne puissent pas l’atteindre, et
(c) à l’écart de toutes les pièces mobiles de la porte.
7. Installez le poster d’avertissement de pincement à
côté de la station de commande à un endroit bien
en vue.
8. Pour les produits ayant un déclenchement manuel,
indiquez à l’utilisateur comment déclencher
manuellement.
IMPORTANT
INSTRUCTIONS
D’INSTALLATION
Operator Install (continued)

830872-0001 REV 12/07/2022 ©Copyright 2022 Wayne Dalton, a division of Overhead Door Corporation 14
10. FRONT AND TOP OF HOOD MOUNT
The Operator can be purchased for right-hand or left-hand mounting for Front of Hood & Top
of Hood Mount congurations. Right hand mounting shown. Left hand mounting is a mirror
image.
• Remove 8 nuts (4 each side) and exchange sides of the mounting brackets and reinstall
with mounting pads inboard. See Figure 14
• Attach operator to main mounting bracket using the four 5/16”- 18 X 1-1/4” carriage
bolts, ange nuts. See Figure 15
• Attach operator assembly to weld plate using hardware provided. Do not tighten. See
Figures 16 and 17
4.1
The Fire Door Operator can be purchased for right-hand or left-hand mounting for Front of Hood & Top of Hood Mount
congurations. Right hand mounting shown. Left hand
mounting is a mirror image.
1) Weld the Rolling Door weld plate assembly
(provided) to the door headplate, A
minimum of two 1” weld beads are required
on each side of the weld plate for proper
attachment. See Fig 1 for proper placement.
2) Remove 8 nuts (4 each side) and exchange
sides of the mounting brackets and reinstall
with mounting pads inboard. Fig 2
3) Attach operator to main mounting bracket
using the four 5/16”- 18 X 1-1/4”carriage
bolts, ange nuts. Fig. 3
5) Attach operator assembly to weld plate using hardware provided. Do not tighten. Fig. 4
FRONT OF HOOD TOP OF HOOD
STANDARD WELD PLATE ATTACHMENT (14” HEADPLATE & LARGER)
1/4”
5-1/2”
9”
4-1/2”
1/4”
Front and Top of Hood Mount
Fig. 1
Fig. 2
Fig. 3
Fig. 4
Front of Hood Top of Hood
Section 4: Installation
4.1
The Fire Door Operator can be purchased for right-hand or left-hand mounting for Front of Hood & Top of Hood Mount
congurations. Right hand mounting shown. Left hand
mounting is a mirror image.
1) Weld the Rolling Door weld plate assembly
(provided) to the door headplate, A
minimum of two 1” weld beads are required
on each side of the weld plate for proper
attachment. See Fig 1 for proper placement.
2) Remove 8 nuts (4 each side) and exchange
sides of the mounting brackets and reinstall
with mounting pads inboard. Fig 2
3) Attach operator to main mounting bracket
using the four 5/16”- 18 X 1-1/4”carriage
bolts, ange nuts. Fig. 3
5) Attach operator assembly to weld plate using hardware provided. Do not tighten. Fig. 4
FRONT OF HOOD TOP OF HOOD
STANDARD WELD PLATE ATTACHMENT (14” HEADPLATE & LARGER)
1/4”
5-1/2”
9”
4-1/2”
1/4”
Front and Top of Hood Mount
Fig. 1
Fig. 2
Fig. 3
Fig. 4
Front of Hood
Top of Hood
Section 4: Installation
4.1
The Fire Door Operator can be purchased for right-hand or left-hand mounting for Front of Hood & Top of Hood Mount
congurations. Right hand mounting shown. Left hand
mounting is a mirror image.
1) Weld the Rolling Door weld plate assembly
(provided) to the door headplate, A
minimum of two 1” weld beads are required
on each side of the weld plate for proper
attachment. See Fig 1 for proper placement.
2) Remove 8 nuts (4 each side) and exchange
sides of the mounting brackets and reinstall
with mounting pads inboard. Fig 2
3) Attach operator to main mounting bracket
using the four 5/16”- 18 X 1-1/4”carriage
bolts, ange nuts. Fig. 3
5) Attach operator assembly to weld plate using hardware provided. Do not tighten. Fig. 4
FRONT OF HOOD TOP OF HOOD
STANDARD WELD PLATE ATTACHMENT (14” HEADPLATE & LARGER)
1/4”
5-1/2”
9”
4-1/2”
1/4”
Front and Top of Hood Mount
Fig. 1
Fig. 2
Fig. 3
Fig. 4
Front of Hood Top of Hood
Section 4: Installation
4.1
The Fire Door Operator can be purchased for right-hand or left-hand mounting for Front of Hood & Top of Hood Mount
congurations. Right hand mounting shown. Left hand
mounting is a mirror image.
1) Weld the Rolling Door weld plate assembly
(provided) to the door headplate, A
minimum of two 1” weld beads are required
on each side of the weld plate for proper
attachment. See Fig 1 for proper placement.
2) Remove 8 nuts (4 each side) and exchange
sides of the mounting brackets and reinstall
with mounting pads inboard. Fig 2
3) Attach operator to main mounting bracket
using the four 5/16”- 18 X 1-1/4”carriage
bolts, ange nuts. Fig. 3
5) Attach operator assembly to weld plate using hardware provided. Do not tighten. Fig. 4
FRONT OF HOOD TOP OF HOOD
STANDARD WELD PLATE ATTACHMENT (14” HEADPLATE & LARGER)
1/4”
5-1/2”
9”
4-1/2”
1/4”
Front and Top of Hood Mount
Fig. 1
Fig. 2
Fig. 3
Fig. 4
Front of Hood
Top of Hood
Section 4: Installation
Figure 16
Figure 15
Figure 14
Figure 17
Operator Install (continued)

830872-0001 REV 12/07/2022 ©Copyright 2022 Wayne Dalton, a division of Overhead Door Corporation 15
11. FRONT AND TOP OF HOOD MOUNT CONTINUED
ATTACH OPERATOR TO DOOR.
• Mount operator assembly to weld plate and install mounting hardware, do not
tighten. See Figure 18
• Attach 12 tooth sprocket and key to operator output shaft, do not tighten.
• Attach door sprocket and key to door shaft, do not tighten.
• Install chain onto sprockets.
• Move and align sprockets and chain as close to the operator as possible. See
Figure 19
• Adjust operator to remove slack from chain. Be certain operator output shaft is
parallel with door shaft.
• Tighten operator mounting bracket nuts.
• Apply locking compound to all sprocket set screws and tighten.
Operator Install (continued)
4.2
Attach Operator to Door.
6. Mount operator assembly to weld plate and install mounting hardware, do not tighten. Fig. 5
7. Attach 12 tooth sprocket and key to operator output shaft, do not tighten.
8. Attach door sprocket and key to door shaft, do not tighten.
9. Install chain onto sprockets.
10. Move and align sprockets and chain as close to the operator as possible. Fig. 6
11. Adjust operator to remove slack from chain. Be certain operator output shaft is parallel with door shaft.
12. Tighten operator mounting bracket nuts.
13. Apply locking compound to all sprocket set screws and tighten.
Fig. 5
Front and Top of Hood Mount(continued)
Fig.
66
TOP VIEW
FOH mount
shown
Front of Hood
Top of Hood
Section 4: Installation
4.2
Attach Operator to Door.
6. Mount operator assembly to weld plate and install mounting hardware, do not tighten. Fig. 5
7. Attach 12 tooth sprocket and key to operator output shaft, do not tighten.
8. Attach door sprocket and key to door shaft, do not tighten.
9. Install chain onto sprockets.
10. Move and align sprockets and chain as close to the operator as possible. Fig. 6
11. Adjust operator to remove slack from chain. Be certain operator output shaft is parallel with door shaft.
12. Tighten operator mounting bracket nuts.
13. Apply locking compound to all sprocket set screws and tighten.
Fig. 5
Front and Top of Hood Mount(continued)
Fig.
66
TOP VIEW
FOH mount
shown
Front of Hood
Top of Hood
Section 4: Installation
Figure 18
Figure 19
4.2
Attach Operator to Door.
6. Mount operator assembly to weld plate and install mounting hardware, do not tighten. Fig. 5
7. Attach 12 tooth sprocket and key to operator output shaft, do not tighten.
8. Attach door sprocket and key to door shaft, do not tighten.
9. Install chain onto sprockets.
10. Move and align sprockets and chain as close to the operator as possible. Fig. 6
11. Adjust operator to remove slack from chain. Be certain operator output shaft is parallel with door shaft.
12. Tighten operator mounting bracket nuts.
13. Apply locking compound to all sprocket set screws and tighten.
Fig. 5
Front and Top of Hood Mount(continued)
Fig.
66
TOP VIEW
FOH mount
shown
Front of Hood
Top of Hood
Section 4: Installation

830872-0001 REV 12/07/2022 ©Copyright 2022 Wayne Dalton, a division of Overhead Door Corporation 16
12. WALL MOUNT
The Operator can be purchased for right-hand or left-hand
mounting for Wall Mount conguration. Right hand mounting
shown. Left hand mounting is a mirror image.
• Determine location for operator above or below door
shaft.
• Mark mounting holes on wall using template as a guide.
See Figure 20
• Install appropriate bolts or lag screws with washers to
wall leaving a 1/2”gap to slide mounting brackets onto.
(See chart)
• Hang operator to wall on adjustable mounting holes/hardware. See Figure 21
• Install door sprocket and key to door shaft, do not tighten.
• Install operator sprocket and key to operator output shaft, do not tighten.
• Align sprockets and install chain.
• Adjust operator and align shafts. Operator and door shafts must
be parallel for proper operation.
• Adjust operator as needed and tighten mounting hardware.
• Install appropriate
bolts/lags into at
least 2 lock down
holes. See Figure 20
• Apply locking
compound to
door and operator
sprocket set screws
and tighten.
4.3
Wall Mount
Right Hand
6” 8-5/8”
10”
Adjustable
Mounting
Holes
Lock
Down
Holes (4)
1) Determine location for operator above or below door shaft.
2) Mark mounting holes on wall using template as a guide. Fig. 7
3) Install appropriate bolts or lag screws with washers to wall leaving a 1/2” gap to slide mounting brackets
onto. (See chart)
4) Hang operator to wall on adjustable mounting holes/hardware. Fig. 8
5) Install door sprocket and key to door shaft, do not tighten.
6) Install operator sprocket and key to operator output shaft, do not tighten.
7) Align sprockets and install chain.
8) Adjust operator and align shafts. Operator and door shafts must be parallel for proper operation.
9) Adjust operator as needed and tighten mounting hardware.
10) Install appropriate bolts/lags into at least 2 lock down holes. Fig. 7
11) Apply locking compound to door and operator sprocket set screws and tighten.
JAMB FASTENER DRILL SIZE JAMB FASTENER SPECIFICATIONS
Steel 1/2" self-tapping
screw
27/64" diameter Steel jambs must be minimum 3/8" thick
Concrete 1/2" expansion bolt 1/2" diameter Drill hole at least 4" from jamb corner per
OHD Installation Instruction 307390.0001.
Filled block 1/2" expansion bolt 1/2" diameter Drill hole at least 4" from jamb corner per
OHD Installation Instruction 307390.0001.
Wood 1/2" lag screw 3/8" diameter Drill hole 3" deep
Unfilled
block
1/2" thru bolt 9/16" diameter Install 3" O.D. steel washer on opposite side
of wall.
Fig. 7
Fig. 8
The Fire Door Operator can be purchased for right-hand or left-hand mounting for Wall Mount conguration. Right hand
mounting shown. Left hand mounting is a mirror image.
Section 4: Installation
Figure 21
4.3
Wall Mount
Right Hand
6” 8-5/8”
10”
Adjustable
Mounting
Holes
Lock
Down
Holes (4)
1) Determine location for operator above or below door shaft.
2) Mark mounting holes on wall using template as a guide. Fig. 7
3) Install appropriate bolts or lag screws with washers to wall leaving a 1/2” gap to slide mounting brackets
onto. (See chart)
4) Hang operator to wall on adjustable mounting holes/hardware. Fig. 8
5) Install door sprocket and key to door shaft, do not tighten.
6) Install operator sprocket and key to operator output shaft, do not tighten.
7) Align sprockets and install chain.
8) Adjust operator and align shafts. Operator and door shafts must be parallel for proper operation.
9) Adjust operator as needed and tighten mounting hardware.
10) Install appropriate bolts/lags into at least 2 lock down holes. Fig. 7
11) Apply locking compound to door and operator sprocket set screws and tighten.
JAMB FASTENER DRILL SIZE JAMB FASTENER SPECIFICATIONS
Steel 1/2" self-tapping
screw
27/64" diameter Steel jambs must be minimum 3/8" thick
Concrete 1/2" expansion bolt 1/2" diameter Drill hole at least 4" from jamb corner per
OHD Installation Instruction 307390.0001.
Filled block 1/2" expansion bolt 1/2" diameter Drill hole at least 4" from jamb corner per
OHD Installation Instruction 307390.0001.
Wood 1/2" lag screw 3/8" diameter Drill hole 3" deep
Unfilled
block
1/2" thru bolt 9/16" diameter Install 3" O.D. steel washer on opposite side
of wall.
Fig. 7
Fig. 8
The Fire Door Operator can be purchased for right-hand or left-hand mounting for Wall Mount conguration. Right hand
mounting shown. Left hand mounting is a mirror image.
Section 4: Installation
Figure 20
Operator Install (continued)
JAMB FASTENER DRILL SIZE JAMB FASTENER SPECIFI CATIONS
Steel 1/2” self-tapping screw 27/64” diameter Steel jambs must be minimum 3/8”thick
Concrete 1/2” expansion bolt 1/2” diameter Drill hole at least 4” from jamb corner per
WD Installation Instruction 500460.0001

830872-0001 REV 12/07/2022 ©Copyright 2022 Wayne Dalton, a division of Overhead Door Corporation 17
13. BENCH MOUNT
The Operator can be purchased for right-hand or left-hand mounting for Bench Mount conguration. Right hand mounting shown. Left hand mounting is a
mirror image.
• Remove 8 nuts (4 each side) and exchange sides of the mounting brackets and reinstall with mounting pads inboard. See Figure 22
• Attach operator to bench mounting bracket using the four 5/16”- 18 X 1-1/4” carriage bolts, hex nuts, and lock washers provided. See Figure 23
4.4
Bench Mount
1. Weld the door plate assembly (provided) to the door headplate, A minimum of two 1”weld beads are
required on each side of the weld plate for proper attachment. See Fig 9 for proper placement.
2) Remove 8 nuts (4 each side) and exchange sides of the mounting brackets and reinstall with mounting pads
inboard. Fig. 10
3) Attach operator to bench mounting bracket using the four 5/16”- 18 X 1-1/4”carriage bolts, hex nuts, and
lock washers provided. Fig. 11
Right hand Bench Mount Bracket shown -
P/N 111509.0001
Left Hand Bench Mount Bracket N/S -
P/N 111509.0002
110010.001 Weld plate.
Weld to headplate min. (2) 1.4”
X 1” LG weld beads per side.
If weld plate extends beyond
headplate, weld back side of
weld plate to headplate.
3-3/4”
“A”
The Fire Door Operator can be purchased for right-hand or left-hand mounting for Bench Mount conguration. Right hand
mounting shown. Left hand mounting is a mirror image.
Headplate Size “A” Dim.
14” 6-1/8”
16” 8-1/8”
18” + 9-1/4”
Fig. 9
Fig. 10
Fig. 11
Section 4: Installation
4.4
Bench Mount
1. Weld the door plate assembly (provided) to the door headplate, A minimum of two 1”weld beads are
required on each side of the weld plate for proper attachment. See Fig 9 for proper placement.
2) Remove 8 nuts (4 each side) and exchange sides of the mounting brackets and reinstall with mounting pads
inboard. Fig. 10
3) Attach operator to bench mounting bracket using the four 5/16”- 18 X 1-1/4”carriage bolts, hex nuts, and
lock washers provided. Fig. 11
Right hand Bench Mount Bracket shown -
P/N 111509.0001
Left Hand Bench Mount Bracket N/S -
P/N 111509.0002
110010.001 Weld plate.
Weld to headplate min. (2) 1.4”
X 1” LG weld beads per side.
If weld plate extends beyond
headplate, weld back side of
weld plate to headplate.
3-3/4”
“A”
The Fire Door Operator can be purchased for right-hand or left-hand mounting for Bench Mount conguration. Right hand
mounting shown. Left hand mounting is a mirror image.
Headplate Size “A” Dim.
14” 6-1/8”
16” 8-1/8”
18” + 9-1/4”
Fig. 9
Fig. 10
Fig. 11
Section 4: Installation
Figure 23
Figure 22
Operator Install (continued)
Bench Mount Bracket shown
- P/N 111549.0001

830872-0001 REV 12/07/2022 ©Copyright 2022 Wayne Dalton, a division of Overhead Door Corporation 18
Operator Install (continued)
13. BENCH MOUNT CONTINUED
ATTACH OPERATOR TO DOOR:
• Mount operator assembly to weld plate and install mounting hardware, do not tighten. See Figure 24
• Attach 12 tooth sprocket and key to operator output shaft, do not tighten.
• Attach door sprocket and key to
door shaft, do not tighten.
• Install chain onto sprockets.
• Adjust operator to remove slack from
chain. Be certain operator output
shaft is parallel with door shaft.
• Tighten operator mounting bracket
nuts.
• Apply locking compound to all
sprocket setscrews and tighten
4.5
Attach Operator to Door:
4. Mount operator assembly to weld plate and install mounting hardware, do not tighten. Fig. 12
5. Attach 12 tooth sprocket and key to operator output shaft, do not tighten.
6. Attach door sprocket and key to door shaft, do not tighten.
7. Install chain onto sprockets.
8. Adjust operator to remove slack from chain. Be certain operator output shaft is parallel with door shaft.
9. Tighten operator mounting bracket nuts.
10. Apply locking compound to all sprocket setscrews and tighten.
Bench Mount (continued)
Fig. 12
Section 4: Installation
Figure 24
Operator Install (continued)

830872-0001 REV 12/07/2022 ©Copyright 2022 Wayne Dalton, a division of Overhead Door Corporation 19
14. HAND CHAIN AND KEEPER
• Route the hand chain through the chain guide, around the pocket wheel and back through the chain guide.
See Figure 25
• Connect the hand chain ends together as shown in Figure 26 by twisting open the last link on one end of the chain, and
slipping the last link on the opposite end onto the open link.
• Twist open link closed again.
• Mount chain keeper to wall in line with chain approximately 4 feet from oor.
• Loop chain around keeper as shown. See Figure 27. Optional Padlock not provided.
• Install hoist cable.
• With operator installed motor DOWN, attach hoist cable to cam arm hole closest to mounting plate. See Figure 28
• With operator installed motor UP, attach hoist cable to cam arm hole closest to electric box. See Figure 28
NOTE: To insure smooth operation, make sure there is no twist in the hand chain before connecting the link ends together.
4.8
Hand Chain and Keeper
1) Route the hand chain through the chain guide, around the pocket wheel and back
through the chain guide. Fig. 17
2) Connect the hand chain ends together as shown in Fig 18 by twisting open the last link on
one end of the chain, and slipping the last link on the opposite end onto the open link.
3) Twist open link closed again.
4) Mount chain keeper to wall in line with chain approximately 4 feet from oor.
5) Loop chain around keeper as shown. Fig. 19. Optional Padlock not provided.
6) Install hoist cable.
• With operator installed motor DOWN, attach hoist cable to cam arm hole closest to
mounting plate. Fig. 20
• With operator installed motor UP, attach hoist cable to cam arm hole closest to electric
box. Fig. 20
NOTE: To insure smooth operation, make sure there is no twist in the hand chain before
connecting the link ends together.
MOUNTED
MOTOR UP
MOUNTED
MOTOR DOWN
ATTACH
HOIST
CABLE
HERE
ATTACH
HOIST
CABLE
HERE
Fig 17 Fig 18 Fig 19
Fig 20
Section 4: Installation
4.8
Hand Chain and Keeper
1) Route the hand chain through the chain guide, around the pocket wheel and back
through the chain guide. Fig. 17
2) Connect the hand chain ends together as shown in Fig 18 by twisting open the last link on
one end of the chain, and slipping the last link on the opposite end onto the open link.
3) Twist open link closed again.
4) Mount chain keeper to wall in line with chain approximately 4 feet from oor.
5) Loop chain around keeper as shown. Fig. 19. Optional Padlock not provided.
6) Install hoist cable.
• With operator installed motor DOWN, attach hoist cable to cam arm hole closest to
mounting plate. Fig. 20
• With operator installed motor UP, attach hoist cable to cam arm hole closest to electric
box. Fig. 20
NOTE: To insure smooth operation, make sure there is no twist in the hand chain before
connecting the link ends together.
MOUNTED
MOTOR UP
MOUNTED
MOTOR DOWN
ATTACH
HOIST
CABLE
HERE
ATTACH
HOIST
CABLE
HERE
Fig 17 Fig 18 Fig 19
Fig 20
Section 4: Installation
Figure 28
Figure 25
4.8
Hand Chain and Keeper
1) Route the hand chain through the chain guide, around the pocket wheel and back
through the chain guide. Fig. 17
2) Connect the hand chain ends together as shown in Fig 18 by twisting open the last link on
one end of the chain, and slipping the last link on the opposite end onto the open link.
3) Twist open link closed again.
4) Mount chain keeper to wall in line with chain approximately 4 feet from oor.
5) Loop chain around keeper as shown. Fig. 19. Optional Padlock not provided.
6) Install hoist cable.
• With operator installed motor DOWN, attach hoist cable to cam arm hole closest to
mounting plate. Fig. 20
• With operator installed motor UP, attach hoist cable to cam arm hole closest to electric
box. Fig. 20
NOTE: To insure smooth operation, make sure there is no twist in the hand chain before
connecting the link ends together.
MOUNTED
MOTOR UP
MOUNTED
MOTOR DOWN
ATTACH
HOIST
CABLE
HERE
ATTACH
HOIST
CABLE
HERE
Fig 17 Fig 18 Fig 19
Fig 20
Section 4: Installation
Figure 26
4.8
Hand Chain and Keeper
1) Route the hand chain through the chain guide, around the pocket wheel and back
through the chain guide. Fig. 17
2) Connect the hand chain ends together as shown in Fig 18 by twisting open the last link on
one end of the chain, and slipping the last link on the opposite end onto the open link.
3) Twist open link closed again.
4) Mount chain keeper to wall in line with chain approximately 4 feet from oor.
5) Loop chain around keeper as shown. Fig. 19. Optional Padlock not provided.
6) Install hoist cable.
• With operator installed motor DOWN, attach hoist cable to cam arm hole closest to
mounting plate. Fig. 20
• With operator installed motor UP, attach hoist cable to cam arm hole closest to electric
box. Fig. 20
NOTE: To insure smooth operation, make sure there is no twist in the hand chain before
connecting the link ends together.
MOUNTED
MOTOR UP
MOUNTED
MOTOR DOWN
ATTACH
HOIST
CABLE
HERE
ATTACH
HOIST
CABLE
HERE
Fig 17 Fig 18 Fig 19
Fig 20
Section 4: Installation
Figure 27
Operator Install (continued)

830872-0001 REV 12/07/2022 ©Copyright 2022 Wayne Dalton, a division of Overhead Door Corporation 20
15. FUSIBLE LINK SWITCH
The Operator provides a connection for the Fusible Link. If tension is lost from chain, operator will release its
clutch and door will drop.
• Move Fusible Link Switch from top of Electric Box to Side if necessary depending on installation of
operator direction or side. See Figures 29-30
• Remove E-Ring to remove switch assembly.
• Remove plug and insert into hole where fuse link switch was removed.
• Install fuse link switch assembly
into desired connection point and
install E-Ring.
• Follow all recommendations for
release chain installation per
NFPA 80. Note direction of pull on
switch. See Figure 31
• Remove fuse link switch pin to
tension chain. Ensure switch holds
tension on chain and does not
contact internal switch.
See Figure 31
NOTE: If operator and headplate sway
during door operation, bracing is
necessary.
Using structural angle, diagonally brace
from operator mounting bracket or
from front portion of headplate back to
wall.
4.9
1) Move Fusible Link Switch from top of Electric Box to Side if necessary depending on
installation of operator direction or side. Fig. 21-22
2) Remove E-Ring to remove switch assembly.
3) Remove plug and insert into hole where fuse link switch was removed.
4) Install fuse link switch assembly into desired connection point and install E-Ring.
5) Follow all recommendations for release chain installation per NFPA 80. Note direction of
pull on switch. Fig. 23
6) Remove fuse link switch pin to tension chain. Ensure switch holds tension on chain and
does not contact internal switch. Fig. 23
The Fire Door Operator provides a connection for the Fusible Link. If tension is lost from chain, operator will
release its clutch and door will drop.
Fusible Link Switch
E-Ring
Plug
Fuse Link
Switch
Assembly
Fuse Link
Switch Pin
Fig 21
Switch Mount
Either Side
Tensional Direction
Fig 22
Wall Mount Bracket
Fusible Link
Turnbuckle
Sash
Chain
Example
Remove
Pin
FIG. 3
NOTE: If operator and headplate sway during door operation, bracing is necessary.
Using structural angle, diagonally brace from operator mounting bracket or from front
portion of headplate back to wall.
Section 4: Installation
Fig 23
4.9
1) Move Fusible Link Switch from top of Electric Box to Side if necessary depending on
installation of operator direction or side. Fig. 21-22
2) Remove E-Ring to remove switch assembly.
3) Remove plug and insert into hole where fuse link switch was removed.
4) Install fuse link switch assembly into desired connection point and install E-Ring.
5) Follow all recommendations for release chain installation per NFPA 80. Note direction of
pull on switch. Fig. 23
6) Remove fuse link switch pin to tension chain. Ensure switch holds tension on chain and
does not contact internal switch. Fig. 23
The Fire Door Operator provides a connection for the Fusible Link. If tension is lost from chain, operator will
release its clutch and door will drop.
Fusible Link Switch
E-Ring
Plug
Fuse Link
Switch
Assembly
Fuse Link
Switch Pin
Fig 21
Switch Mount
Either Side
Tensional Direction
Fig 22
Wall Mount Bracket
Fusible Link
Turnbuckle
Sash
Chain
Example
Remove
Pin
FIG. 3
NOTE: If operator and headplate sway during door operation, bracing is necessary.
Using structural angle, diagonally brace from operator mounting bracket or from front
portion of headplate back to wall.
Section 4: Installation
Fig 23
Figure 30 Figure 31
4.9
1) Move Fusible Link Switch from top of Electric Box to Side if necessary depending on
installation of operator direction or side. Fig. 21-22
2) Remove E-Ring to remove switch assembly.
3) Remove plug and insert into hole where fuse link switch was removed.
4) Install fuse link switch assembly into desired connection point and install E-Ring.
5) Follow all recommendations for release chain installation per NFPA 80. Note direction of
pull on switch. Fig. 23
6) Remove fuse link switch pin to tension chain. Ensure switch holds tension on chain and
does not contact internal switch. Fig. 23
The Fire Door Operator provides a connection for the Fusible Link. If tension is lost from chain, operator will
release its clutch and door will drop.
Fusible Link Switch
E-Ring
Plug
Fuse Link
Switch
Assembly
Fuse Link
Switch Pin
Fig 21
Switch Mount
Either Side
Tensional Direction
Fig 22
Wall Mount Bracket
Fusible Link
Turnbuckle
Sash
Chain
Example
Remove
Pin
FIG. 3
NOTE: If operator and headplate sway during door operation, bracing is necessary.
Using structural angle, diagonally brace from operator mounting bracket or from front
portion of headplate back to wall.
Section 4: Installation
Fig 23
Figure 29
Operator Install (continued)