Wayne-Dalton 800FR User manual

830872-0001 REV 12/07/2022 ©Copyright 2022 Wayne Dalton, a division of Overhead Door Corporation 1
This document also refers to the following other documents or specications:
Expansion Anchor Requirement 500460-0001
Rolling Fire Door Test Drop Release Form 830875-0001
Installation Instructions for
FACE MOUNTED
ROLLING STEEL STORM SHELTER DOOR
with
NON-TENSION RELEASE AUTOMATIC CLOSURE
GOVERNOR CONTROLLED
Model 800FR
Rolling Steel Storm Shelter Doors may be mounted on steel or
masonry construction.
READ COMPLETE INSTRUCTIONS BEFORE INSTALLING DOORS

830872-0001 REV 12/07/2022 ©Copyright 2022 Wayne Dalton, a division of Overhead Door Corporation 2
WARNING
Overhead doors are large, heavy objects that move with the help of springs under high tension and electric motors. Since moving objects, springs under
tension, and electric motors can cause injuries, your safety and the safety of others depend on you reading the information in this manual. If you have
questions or do not understand the information presented, call your nearest trained door system technician.
In this section and those that follow, the words "DANGER", " WARNING", and "CAUTION" are used to stress important safety information. The word:
DANGER Indicates a hazardous situation that, if not avoided, will result in death or serious injury.
WARNING Indicates a hazardous situation that, if not avoided, could result in death or serious injury.
CAUTION Indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.
The word NOTE is used to indicate important steps to be followed or important considerations.
POTENTIAL
HAZARD EFFECT PREVENTION
MOVING DOOR
WARNING
Could Result In Death
Or Serious Injury
Keep people clear of opening while Door is moving.
Do NOT allow children to play with the Door Operator.
Do NOT operate a Door that jams or one that has a broken spring.
ELECTRICAL SHOCK
WARNING
Could Result In Death
Or Serious Injury
Turn OFF electrical power before removing Control Panel cover.
When replacing cover, make sure wires are not pinching or near moving parts.
Operator must be properly grounded.
HIGH SPRING
TENSION
WARNING
Could Result In Death
Or Serious Injury
Do NOT try to remove, install, repair or adjust springs or anything to which door spring parts are
fastened, such as, wood blocks, steel brackets, cables or other like items.
Installations, repairs and adjustments must be made by a trained door system technician using
proper tools and instructions.
Safety Information

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Table of Contents
Pictorial view of a Rolling Steel Storm Shelter Door
with parts and their names. See also the Breakdown Of
Parts on pages 36-37.
Stop Pin
RSX® FDO OPERATOR
1. Read manual and
warnings carefully.
2. Keep the door in good
working condition.
3. Keep instructions in a
prominent location near
the door system.
Key Drawing Safety Information ................................. 2
Key Drawing.............................................3
Data Sheet................................................4
Pre-Installation ........................................5
Pre-Door Install.................................. 6-10
Operator Install................................10-21
Final Door Install .............................22-33
Maintenance ......................................... 34
Troubleshooting ................................... 35
Breakdown Of Parts......................... 36-37
Return Goods Policy............................. 38
Warranty................................................ 39

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Your “DATA SHEET” is shown below. It is found inside the door hardware box. You will need to refer to the data on this sheet during installation.
Verify that the “Factory Order Number” on the door components matches the one shown on the DATA SHEET.
Data Sheet
SAMPLE
WORK
ORDER

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Pre-Installation
VERIFY THAT THE DOOR INSTALLATION can be accomplished before
proceeding:
• Insure the wall opening matches the Opening Width and Height
shown on the “DATA SHEET” and in Figure 1.
• Are the jambs suitable to hold the guides? See jambs details below.
• Are the guides you received suitable for the jambs? Compare the
guide type shown on the “DATA SHEET” with Figure 2.
• Can the guides be installed plumb?
• Measure the length of the guide jamb angle and the height of the
jamb opening. The dierence must allow expansion of the guides
1/8” per foot of opening height. Attachment bolts or anchors
must be installed at top of slot on wall angle. See Figure 5.
Header
Opening
Height
Jamb
Sill
Opening Width
Figure 1
Figure 2
WEDGE ANCHOR
PVC WASHER &
2 FLAT WASHERS
1/4” SETBACK
REF
1/4” SETBACK
REF
UNCRACKED, 3000 PSI
MIN., 8”THICK NORMAL
WEIGHT CONCRETE STEEL JAMB
5/16”THICK
36 KSI MIN.

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“Z” GUIDE
“S” Distance
Location
“E” GUIDE
“S” Distance
Location
ROLLED
ANGLE
GUIDES
1. INSTALL GUIDE ASSEMBLIES
• Locate the guide assemblies such that the ”S” dimension exists
between the guides, as shown in Figure 4.
• The ”S”dimension is shown on the ”DATA SHEET”.
• Both guides MUST be on a level line and both guides MUST be
plumb.
• The ”S”dimension must be held within 1/8” over the entire height of
guides.
• Guide assemblies are designed to rest on oor.
NOTE: If the bottom of one guide is above oor, see Step 42 on page 33.
NOTE: If outside angle is ared, then unbolt the Outside Angle and
the Middle Angle from the Wall Angle. They will be bolted to the Wall
Angle after the curtain installation is complete in Step 21.
Figure 3
Figure 4
Masonry jambs shown, non-masonry jamb Installation is similar.
Wall
Angle
Middle
Angle
Pre-Door Install
Outside
Angle

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A. MASONRY JAMBS
Hold ”Z” guide wall angle against wall and drill mounting holes
through the top of slots using drill size shown below. Install jamb
fasteners on one guide. Recheck ”S” distance, and continue with
installation. Refer also to Expansion Anchor Instructions 500460-0001.
B. STEEL JAMBS SCREW ATTACHMENT OPTION
Hold ”E” guide wall angle against steel jamb and mark the spot to be
drilled at top of slots. Drill holes through the top of slots using drill
size shown below. Install all jamb fasteners on one guide. Recheck ”S”
distance, and continue with installation.
NOTE: When steel jamb does not extend above the opening, use three
thru-bolts to fasten each wall angle above the opening. See Figure 5.
2. IDENTIFY HEADPLATE BRACKETS
See Figure 6.
Right Hand Drive shown; Left Hand Drive is opposite.
Figure 5
Tension Headplate Drive Side Headplate
HEADPLATE BRACKETS
RH Drive shown, LH Drive opposite
Figure 6
Pre-Door Install (continued)
JAMB FASTENER DRILL SIZE JAMB FASTENER
SPECIFICATIONS
Steel 3/4” bolt 21/32” diameter Steel jambs must be minimum
5/16" thick
Concrete 3/4” expansion bolt 13/16” diameter
5-1/2” EMBED
HILTI KBTZ2 OR EQUIVALENT
6” O.C.
MIN 8 1/2” EDGE DISTANCE Drill
hole at least 8-1/2” from jamb
corner per OHD Installation
Instruction 500460.0001.

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3. IDENTIFY BARREL ASSEMBLY DRIVE END
Right hand drive shown in Figure 7; left hand drive is opposite. Look for an
“R” for right hand drive or an“L” for left hand drive stamped on the end of
the drive shaft.
SPRING CONFIGURATION
See Figure 7.
• Left hand drive counterbalance has end of spring pinned to barrel
near tension end.
• Right hand drive counterbalance has end of spring pinned to
barrel several feet from tension end.
• At tension end of barrel the bearing assembly is pinned to the
barrel, as shown in Figure 8.
TENSION
SHAFT
DRIVE
SHAFT
DRIVE
SHAFT
3/8" PINS
LEFT HAND DRIVE
TENSION
SHAFT
TOWARDS CENTER
OF PIPE
3/8" PINS SEVERAL
INCHES
RIGHT HAND DRIVE
Figure 8
Figure 7
Pre-Door Install (continued)

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4. BARREL AND HEADPLATE BRACKETS
• Set barrel assembly on blocks or sawhorses so headplate brackets clear the
oor. See Figures 9 and 10.
• Install set collar on tension shaft BEFORE sliding tension headplate on.
• Slide drive end of barrel assembly through drive bracket bearing, and tension
end through tension bracket.
• The distance between the headplate brackets should be the“S”dimension on
the “DATA SHEET”.
WARNING
Counterbalance damage could allow curtain to close rapidly which could result in
death or serious injury. A right hand drive headplate must be used with right hand
barrel assembly to prevent damage; left hand drive headplate and left hand barrel
must also match.
5. TENSION WHEEL
• Secure tension wheel to tension shaft, as shown in Figure 9.
• Use a 3/8 or 1/2 key to secure Tension Wheel to shaft. See Figure 11a and 11b.
• If Tension Wheel is 11” in diameter or larger, slide set collar next to Tension
Wheel and secure to tension shaft, as shown in Figure 9.
NOTE: Tension wheel must remain free of spring tension until instructed to apply
tension.
SET COLLAR
SET COLLAR
(required for 11” dia. wheel ONLY )
BEARING ASSEMBLY
Tension Wheel
Key
Figure 11a
Figure 9
RH Drive shown, LH opposite
Figure 10
RH Drive shown, LH opposite
Figure 12
Key
Set Collar
(Required for 11”dia. wheel ONLY)
Key
Figure 11b
Tension
Wheel
Set Screw
WARNING
Tension Wheel holds spring tension. Failure to key shaft could allow Tension Wheel
to fall or door to freefall causing severe injury or death. Verify that set collar is
installed to retain the adjusting wheel.
6. DRIVE SHAFT
• Slide Drive Shaft Sprocket onto Drive Shaft up against the
head plate bracket. Place key in Drive Shaft such that it aligns
with keyway in Sprocket.
• Loosely secure the set screw in the Drive Shaft Sprocket to the
Drive shaft, as shown in Figure 12.
NOTE: The drive sprocket will be fully tightened after the operator
is installed and aligned with it.
Drive Shaft
Sprocket
Drive Shaft
Headplate
Bracket
Set Screw
Pre-Door Install (continued)

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7. LIFT BARREL AND HEADPLATE BRACKETS AND BOLT THEM TO GUIDE WALL ANGLES
• Use hex bolts to fasten headplate brackets to the inside of the guide wall angle.
• Bolt heads must be on the inside of the headplate brackets. See Figure 13.
Brackets may have 2 or 3 mounting slots.
• Put at steel washer under bolt head and under nut.
• Headplate brackets must be square to the wall and parallel.
• Center barrel between brackets.
• Barrel must be level.
• Tighten set screws in drive headplate bearing and slide set collar on tension shaft against
inside of tension headplate and tighten setscrews to lock counterbalance between
headplates.
8. RSX STORM SHELTER DOOR OPERATOR ASSEMBLY
Figure 13
Failure to correctly perform all steps in below can result in serious injury or death.
WARNING WARNING
Operator Install
Pre-Door Install (continued)