Weider 831.153931 User manual

USER'S MANUAL
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CAUTION
Read all precautions and instruc-
tions in t is manual before using
t is equipment. Save t is manual
for future reference.
Model No. 831.153931
Serial No.
Write the serial number in the
space above for reference.
Serial Number Decal (under seat)
SEARS, ROEBUCK AND CO.
HOFFMAN ESTATES, IL 60179

2
TABLE OF CONTENTS
IMPO TANT P ECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
BEFO E YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
WEIGHT ESISTANCE CHA T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
T OUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
CABLE DIAG AMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
O DE ING EPLACEMENT PA TS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
FULL 90 DAY WA ANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
Note: A PA T IDENTIFICATION CHA T and a PA T LIST/EXPLODED D AWING are attached in the center of
this manual. emove the PA T IDENTIFICATION CHA T and the PA T LIST/EXPLODED D AWING before
beginning assembly.

IMPORTANT PRECAUTIONS
3
1. Read all instructions in t is manual and in
t e accompanying literature before using t e
weig t system.
2. It is t e responsibility of t e owner to ensure
t at all users of t e weig t system are ade-
quately informed of all precautions.
3. T e weig t system is intended for ome use
only. Do not use t e weig t system in any
commercial, rental, or institutional setting.
4. Use t e weig t system only on a level sur-
face. Cover t e floor beneat t e weig t sys-
tem to protect t e floor.
5. Make sure t at all parts are properly tig t-
ened eac time you use t e weig t system.
Replace any worn parts immediately.
6. Keep c ildren under 12 and pets away from
t e weig t system at all times.
7. Keep ands and feet away from moving parts.
8. Always wear at letic s oes for foot protection.
9. T e weig t system is designed to support a
a maximum user weig t of 300 pounds.
10. T e weig t system s ould not be used by
more t an one person at a time.
11. Always stand on t e foot plate w en per-
forming an exercise t at could cause t e
weig t system to tip.
12. Never release t e butterfly arms, leg lever,
squat arm, lat bar, row bar, or andle w ile
weig ts are raised. T e weig ts will fall wit
great force.
13. Always disconnect the lat bar from the
weight system when performing an exercise
that does not use the lat bar.
14. Make sure t at t e cables remain on t e pul-
leys at all times. If t e cables bind w ile you
are exercising, stop immediately and make
sure t at t e cables are on all of t e pulleys.
15. If you feel pain or dizziness at any time w ile
exercising, stop immediately and begin cool-
ing down.
16. T e warning decals s own ere ave been
placed on t e weig t system in t e locations
s own on page 4. If a decal is missing or
illegible, please call our toll-free HELPLINE at
1-800-736-6879, Monday t roug Saturday,
7 a.m. until 7 p.m. Central Time, to order a
free replacement decal. Place t e decal on
t e weig t system in t e location s own.
WARNING: To reduce t e risk of serious injury, read t e following important precautions
before using t e weig t system.
WARNING:Before beginning t is or any exercise program, consult your p ysician. T is
is especially important for persons over t e age of 35 or persons wit pre-existing ealt problems.
Read all instructions before using. SEARS assumes no responsibility for personal injury or property
damage sustained by or t roug t e use of t is product.
Keep hands and
fingers clear of
this area.
Decal 2
Decal 1

4
BEFORE YOU BEGIN
ASSEMBLED
DIMENSIONS:
Height: 81 in.
Width: 96 in.
Length: 57 in.
Squat Knee est
Curl Pad
Low Pulley Station
High Pulley Station
Lat Bar
Swivel Carriage
Adjustment Knob
Butterfly Arm/Press Arm
Leg Lever
Seat
Squat Arm
Weight Stack
Backrest
Backrest
WARNING
DECAL 1
WARNING DECAL 2
(one on eac side)
WARNING
DECAL 2
Thank you for selecting the versatile WEIDE ®P O
4850 weight system. The WEIDE ®P O 4850 weight
system offers an impressive array of weight stations
designed to develop every major muscle group of the
body. Whether your goal is to tone your body, build
dramatic muscle size and strength, or improve your
cardiovascular system, the P O 4850 weight system
will help you to achieve the specific results you want.
For your benefit, read t is manual carefully before
using t e weig t system. If you have additional
questions, please call our toll-free HELPLINE at
1-800-736-6879, Monday through Saturday, 7 a.m.
until 7 p.m. Central Time (excluding holidays). To help
us assist you, please note the product model number
and serial number before calling. The model number is
831.153931. The serial number can be found on a
decal attached to the weight system (see the front
cover of this manual for the location of the decal).
Before reading further, please review the drawing
below and familiarize yourself with the parts that are
labeled.

5
ASSEMBLY
Make sure t at you ave t e following tools:
• Two adjustable wrenches
• One standard screwdriver
• One phillips screwdriver
• One rubber mallet
• You will also need grease or petroleum jelly, a
small amount of soapy water, and masking tape.
Note: Assembly will be more convenient if you have
a socket set, a set of open-end or closed-end
wrenches, or a set of ratchet wrenches.
How to Identify Parts
To help you identify the small parts used in assembly,
a PA T IDENTIFICATION CHA T is included in the
center of this manual. Lay the chart on the floor and
use it to easily identify parts during each assembly
step. Note: Some small parts may ave been pre-
attac ed. If a part is not in t e parts bag, c eck
to see if it as been pre-attac ed.
How to Orient Parts
As you assemble the weight system, make sure that
all parts are oriented exactly as shown in the draw-
ings.
Tig tening Parts
Tighten all parts as you assemble them, unless
instructed to do otherwise.
Questions?
If you have questions after reading the assembly
instructions, please call our Customer Service
Department toll-free at 1-800-736-6879, Monday
through Friday, 6 a.m. until 6 p.m. Mountain Time.
Assembly Requires Two Persons
For your convenience and safety, assemble the
weight system with the help of another person.
Set Aside Enoug Time
Due to the many features of the weight system, the
assembly process will require several hours. By
setting aside plenty of time and by deciding to
make the task enjoyable, assembly will go smoothly.
Select a Location for t e Weig t System
Because of its weight and size, the weight system
should be assembled in the location where it will be
used. Make sure that there is enough room to walk
around the weight system as you assemble it.
How to Unpack t e Box
To make assembly easier, we have divided the
assembly process into four stages. The small hard-
ware needed for each stage is packaged in sepa-
rate bags. Important: Wait until you begin eac
stage to open t e parts bag(s) for t at stage.
Place all parts of the weight system in a cleared
area and remove the packing materials. Do not dis-
pose of the packing materials until assembly is com-
pleted.
Make Assembly Easier
Everything in this manual is designed to
ensure that the weight system can be assem-
bled successfully by anyone.
Before beginning assembly, make sure to
read t e information on t is page. T is
brief introduction will save you muc more
time t an it takes to read it.
T e Four Stages of t e Assembly Process
Frame Assembly—You will begin by assembling
the base and the uprights that form the skeleton of
the weight system.
Arm Assembly—During this stage, you will
assemble the arms and the leg lever.
Cable Assembly—During this stage, you will
attach the cables and pulleys that connect the
weight stations to the weight stacks.
Seat Assembly—During the final stage, you will
assemble the seat and the backrests.

1.
Locate and open t e parts bags labeled “FRAME
ASSEMBLY 1” and “FRAME ASSEMBLY 2.”
Press a 2” Square Inner Cap (105) into the open
end of the Long Base (120).
Insert eight 5/16” x 2 1/2” Carriage Bolts (110) up
through the Long Base (120) and the Short Base (2)
as shown. Note: It may be elpful to place tape
over t e eads of t e Carriage Bolts to old
t em in place.
Attach the Short Base (2) to the Long Base (120)
with two 5/16” x 2 3/4” Bolts (85), the Long Frame
Plate (71), and two 5/16” Nylon Locknuts (86).
FRAME ASSEMBLY
6
Make sure t at you understand all of t e
information on page 5 before you begin
assembling t e weig t system.
1
85
86
105
120
71
286
2. Attach the Outer Cap (24) to the Short Base (2)
with two #8 x 3/4” Screws (98).
Press two 2” x 3” Inner Caps (58) into the Foot
Plate (53). Attach the Foot Plate to the Long Base
(120) with two 5/16” x 2 1/2” Carriage Bolts (110)
and two 5/16” Nylon Locknuts (86).
3. Attach the tether on the Pin (112) to the Long Base
(120) with a #10 x 1” Screw (14).
Attach the four Knee est Bumpers (123) to the
Squat Knee est (41) with four #10 x 1” Screws
(14). Attach the Squat Knee est to the Long Base
(120) with a 3/8” x 3 1/4” Bolt (96) and a 3/8” Nylon
Locknut (87). Do not overtig ten t e Nylon
Locknut; t e Squat Knee Rest must be able to
pivot.
3
120
112
87
14 96 41
123
123
123
14
14
110
110
110
110
2
2
86
86
58
58
110 53
120
98
24

4. Press a 1 1/2” Square Inner Cap (67) into the
square tube on the Butterfly Upright (3).
Slide the Butterfly Upright (3) onto the two indicated
5/16” x 2 1/2” Carriage Bolts (110) in the Short Base
(2). Finger tighten a 5/16” Nylon Locknut (86) onto
each Carriage Bolt. Do not tig ten t e Nylon
Locknuts yet.
5. Press a 2” x 3” Inner Cap (58) into the top of the
Seat Upright (9). Attach the Leg Lever Bumper (77)
to the Seat Upright with a #10 x 1” Screw (14).
Slide the Seat Upright (9) onto the two indicated
5/16” x 2 1/2” Carriage Bolts (110) in the Short
Base (2). Finger tighten a 5/16” Nylon Locknut (86)
onto each Carriage Bolt. Do not tig ten t e Nylon
Locknuts yet.
7
4
3
86
110
86
2
67
5
2
110
86
86
77
14
58
9
6
9
92
92
90
3
90
90
90
86
86
8
6. Hold the Seat Frame (8) between the Seat Upright
(9) and the Butterfly Upright (3). Attach the Seat
Frame to the Seat Upright with two 5/16” x 3 3/4”
Bolts (92), two 5/16” Washers (90), and two 5/16”
Nylon Locknuts (86). Do not tig ten t e Nylon
Locknuts yet.
Attach the Seat Frame (8) to the Butterfly Upright
(3) with two 5/16” x 3 3/4” Bolts (92), two 5/16”
Washers (90), and two 5/16” Nylon Locknuts (86).
Do not tig ten t e Nylon Locknuts yet.

8
7. Press a 2” x 3” Inner Cap (58) into the top of the
Squat Upright (4). Slide the Squat Upright onto the
two indicated 5/16” x 2 1/2” Carriage Bolts (110) in
the Long Base (120). Finger tighten a 5/16” Nylon
Locknut (86) onto each Carriage Bolt. Do not tig t-
en t e Nylon Locknuts yet.
Press a 2” x 3” Inner Cap (58) into the top of the
Swivel Upright (5). Slide the Swivel Upright onto the
two indicated 5/16” x 2 1/2” Carriage Bolts (110) in
the Long Base (120). Finger tighten a 5/16” Nylon
Locknut (86) onto each Carriage Bolt. Do not tig t-
en t e Nylon Locknuts yet.
7
8
58
58
5
4
120 86
86
110
110
46
66
66
65
5
Adjustment
Hole
8. Press two Swivel Bushings (66) into the Swivel
Carriage (46).
Tighten an Adjustment Handle (65) into the Swivel
Carriage (46). Orient the Swivel Carriage as shown.
Slide the Carriage onto the Swivel Upright (5) and
engage the Adjustment Handle into an adjustment
hole in the Swivel Upright.

9
9. Attach a oller (39) and two 5/16” Washers (90)
between the indicated set of holes in the Squat
Slider (38) with a 5/16” x 3 1/2” Bolt (94), two 5/16”
Washers (90), and a 5/16” Nylon Locknut (86) as
shown.
Assemble t e ot er t ree Rollers (39) to t e
Squat Slider (38) in t e same manner.
10. Slide the Squat Slider (38) down onto the Squat
Upright (4).
11. Insert the ends of two Weight Guides (42) into the
indicated bracket on the Long Base (120). Slide two
Weight Bumpers (49) onto the Weight Guides. Next,
slide ten Weights (44) onto the Weight Guides. Make
sure t at t e Weig ts are turned so t e grooved
sides of t e Weig ts are facing downward.
Press a Weight Tube Bumper (48) into the lower
end of a Weight Tube (43). Insert the Weight Tube
into the centers of the Weights (44). Make sure
t at t e Weig t Tube is turned as s own.
Lubricate the two outer holes in a Top Weight (45).
Slide the Top Weight onto the Weight Guides (42).
Make sure t at t e Top Weig t is turned so t e
grooved side is facing downward.
Apply a number “10” decal to the Top Weight (45) in
the location shown. Apply decals with the numbers
20 through 110 to the ten Weights (44).
Assemble t e ot er weig t stack in t e same
way.
9
10
49
120
Groove
Lubricate
43
48
42
45
44
“10” Decal
“110” Decal
11 42
38
4
39
39
39
90
90
90
94
86
90
38
“20” Decal

10
14. Open t e parts bag labeled “ARM ASSEMBLY.”
Press three 1 1/2” x 2” Inner Caps (21) into the Leg
Lever (10). Attach the Eyebolt (116) to the Leg
Lever with a 3/8” Washer (91) and a 3/8” Nylon
Jamnut (113).
Lubricate a 3/8” x 2 1/2” Bolt (18) with grease. Turn
the Leg Lever (10) so that the welded tab is on the
indicated side, and attach the Leg Lever to the Seat
Upright (9) with the Bolt and a 3/8” Nylon Locknut
(87). Do not overtig ten t e Nylon Locknut; t e
Leg Lever must be able to pivot easily.
15. Press a 2” x 2 1/2” Inner Cap (125) into the
Butterfly Frame (47). Attach the tethers on the two
“L”-pins w/Tether (60) to the Butterfly Frame with a
#8 x 3/4” Screw (98).
Lubricate a 3/8” x 3” Bolt (107) with grease. Attach
the Butterfly Frame (47) to the Butterfly Top Frame
(7) with the Bolt and a 3/8” Nylon Locknut (87). Do
not overtig ten t e Nylon Locknut; t e Butterfly
Frame must be able to pivot easily.
ARM ASSEMBLY
13. Press two 2” x 3” Inner Caps (58) into the Top Frame
(6) and the Butterfly Top Frame (7).
Attach the Butterfly Top Frame (7) to the Top Frame
(6) with two 5/16” x 2 3/4” Bolts (85), two 5/16”
Washers (90), and two 5/16” Nylon Locknuts (86).
Do not tig ten t e Locknuts yet.
Attach the Butterfly Top Frame (7) to the Butterfly
Upright (3) with two 5/16” x 3 3/4” Bolts (92), two
5/16” Washers (90), and two 5/16” Nylon Locknuts
(86).
Tig ten all of t e 5/16” Nylon Locknuts (86) and
3/8” Nylon Locknuts (87) used in steps 2–13.
12
13
14
21
21
116 91
113
21
10
87
18
Lubricate
9
Tab
15
125
87 107—Lubricate
47
60
98
7
60
6
86
86
4
5
95
95
87
42
87
52
92
52
92
786
85
90
90
6
86
3
58
92
90
58
12. Attach the Top Frame (6) between the Squat Upright
(4) and the Swivel Upright (5) with four 5/16” x 3 3/4”
Bolts (92), the two Short Frame Plates (52), and two
5/16” Nylon Locknuts (86) as shown. Do not tig ten
t e Bolts and Locknuts yet.
Attach the four Weight Guides (42) to the Top Frame
(6) with two 3/8” x 6 1/2” Bolts (95) and two 3/8”
Nylon Locknuts (87).

18.
Locate and open t e parts bags labeled “CABLE
ASSEMBLY” and “PULLEYS.”
Lubricate the 3/8” x 7” Bolt (30) with grease. Attach
the Swivel Cage (76) to the Swivel Carriage (46)
with the Bolt and a 3/8” Nylon Locknut (87).
Locate t e Swivel Hig Cable (74), w ic is 126
1/2” long and as a ball on one end and a
t readed bolt on t e ot er end. Wrap the Cable
around a 3 1/2” Pulley (78). Attach two Pulleys to
the Swivel Cage (76) with two 3/8” x 1 3/4” Bolts
(93) and two 3/8” Nylon Locknuts (87).
11
16. Press a 1 1/2” x 2” Inner Cap (21) into the ight
Butterfly Arm (26). Wet the lower end of the Arm with
soapy water. Slide a Long Pad (54) onto the Arm.
Slide two Nut Clips (108) onto a Press Handle (27).
Attach the Press Handle to the ight Butterfly Arm
(26) with two 5/16” x 3/4” Button Head Screws (51).
Slide the Long Pad (54) down so that the bottom is
flush with the lower end of the Arm. Press a 1”
ound Inner Cap (29) into the Press Handle. Wet
the Press Handle with soapy water. Slide a Long
Handgrip (28) onto the Press Handle.
Lubricate a 3/8” x 2” Bolt (100) with grease. Attach
a Pivot Bracket (70) to the ight Butterfly Arm (26)
with the Bolt and a 3/8” Nylon Jamnut (113). Do not
overtig ten t e Nylon Jamnut; t e Pivot Bracket
must be able to pivot easily. Repeat t is step
wit t e Left Butterfly Arm (25).
17. Lubricate a 3/8” x 3” Button Head Bolt (104) and
both sides of two Plastic Washers (56) with grease.
Attach the ight Butterfly Arm (26) to the Butterfly
Frame (47) with the Bolt, the two Plastic Washers,
two Butterfly Caps (57), two 3/8” Washers (91), and
a 3/8” Nylon Jamnut (113) as shown. Make sure
t at t e recessed sides of t e Plastic Was ers
are fitted over t e welded bus ing in t e
Butterfly Arm. Do not overtig ten t e Nylon
Jamnut; t e Butterfly Arm must be able to pivot
easily.
Repeat t is step wit t e Left Butterfly Arm (25).
16
CABLE ASSEMBLY
74
18
78
78
87
93 76
87
17
IMPORTANT: Refer to t e Cable Identification
C art on page 26 for elp identifying t e
cables. Do not overtig ten t e bolts and
nuts attac ing t e pulleys. T e pulleys must
be able to turn freely.
26
47
113
56 104
91
57
57
91 25
21
100
Lubricate
70
113
26
25
51
29
28
27
54
108
30
46

12
20. Remove t e preattac ed 3 1/2” Pulleys (78) from
t e Small Pulley Plates (31).
Wrap the Swivel High Cable (74) over a 3 1/2”
Pulley (78). Attach the Pulley and a Cable Trap (68)
to the second set of holes from the top of the Small
Pulley Plates (31) with a 3/8” x 2” Bolt (100) and a
3/8” Nylon Locknut (87). Make sure t e Cable
Trap is turned to old t e Cable in t e groove of
t e Pulley.
21. Wrap the Swivel High Cable (74) over a 4 1/2”
Pulley (119). Attach the Pulley inside of the indicat-
ed bracket on the Top Frame (6) with 3/8” x 1 3/4”
Bolt (93) and a 3/8” Nylon Locknut (87).
22. Lift the Weight Tube (43) and the Top Weight (45)
closest to the Swivel Upright (5). Make sure that the
small pin on the Weight Tube is inside of the groove
under the Top Weight.
Insert a Weight Pin (50) into the stack of Weights
(44). Place a 1/2” Washer (1) on top of the Weight
Tube (43). Tighten a 1/2” Nut (118) halfway onto the
end of the Swivel High Cable (74). Screw the end of
the Cable two full turns into the Weight Tube. Then,
tighten the Nut against the 1/2” Washer.
23. Locate t e Swivel Cable (17), w ic is 115 3/8”
long and as an eyelet on eac end. Attach the
Cable inside the Top Frame (6) with a 5/16” x 2 1/2”
Bolt (59), two 5/16” Washers (90), and a 5/16”
Nylon Locknut (86).
23
20
21
22 74
118
143
44
45
50
5
6
74
74
87
87
93
31
31
100
119
78 68
59 86
90
6
17
19. oute the Swivel High Cable (74) through the Swivel
Upright (5) and over a 4 1/2” Pulley (119). Attach the
Pulley inside the Upright with a 3/8” x 2 3/4” Bolt
(101), two 3/8” Washers (91), two 1/2” Spacers (89),
and a 3/8” Nylon Locknut (87).
Attach a 3/8” x 2 1/2” Bolt (18), two 3/8” Washers
(91), and a 3/8” Nylon Locknut (87) to the Swivel
Upright (5).
19
87 74
91
87 91
101
89
89
91
91
18
5
119

13
24. Remove t e preattac ed 3 1/2” Pulleys (78) from
t e Offset Double “U”-bracket (61).
Wrap the Swivel Cable (17) around a 3 1/2” Pulley
(78). Attach the Pulley to the Offset Double “U”-
bracket (61) with a 3/8” x 1 3/4” Bolt (93) and a 3/8”
Nylon Locknut (87).
25. Wrap the Swivel Cable (17) around a 3 1/2” Pulley
(78). Attach the Pulley and a Cable Trap (68) to the
next to bottom hole in the Small Pulley Plates (31)
with a 3/8” x 2” Bolt (100) and a 3/8” Nylon Locknut
(87). Make sure t e Cable Trap is turned to old
t e Cable in t e groove of t e Pulley.
26. Wrap the Swivel Cable (17) around a 3 1/2” Pulley
(78). Attach the Pulley and a Cable Trap (68) to the
bracket on the Swivel Upright (5) with a 3/8” x 2”
Bolt (100) and a 3/8” Nylon Locknut (87). Make
sure t e Cable Trap is turned to old t e Cable
in t e groove of t e Pulley.
27. Attach the end of the Swivel Cable (17) to the
bracket on the Swivel Carriage (46) with a 3/8” x 1”
Bolt (13) and a 3/8” Nylon Locknut (87).
28. Locate t e Lat Cable (88), w ic is 89 1/4” long
and as a ball on one end and an eyelet on t e
ot er. oute the eyelet end of the Cable up through
the Butterfly Top Frame (7) and around a 3 1/2”
Pulley (78). Attach the Pulley inside of the Butterfly
Top Frame with a 3/8” x 2 3/4” Bolt (101), two 3/8”
Washers (91), two 1/2” Spacers (89), and a 3/8”
Nylon Locknut (87).
28
24
25
26
27
78
87 93
17
61
100
78
17
78
68
46
87
17
13
17
87
68
101
87
88
91
91
89 89
7
78
31
87 100
5

14
29. Wrap the Lat Cable (88) around a 3 1/2” Pulley
(78). Attach the Pulley and a Long Cable Trap (102)
to the Top Frame (6) with a 3/8” x 1 3/4” Bolt (93)
and a 3/8” Nylon Jamnut (113). Make sure t e
Cable Trap is turned to old t e Cable in t e
groove of t e Pulley.
33. Wrap the Butterfly Cable (69) over a “V”-pulley (55).
Attach the Pulley and a Long Cable Trap (102) to
the indicated bracket on the Butterfly Upright (3)
with a 3/8” x 2 1/2” Bolt (18) and a 3/8” Nylon
Locknut (87). Make sure t at t e Long Cable
Trap is turned to old t e Cable in t e groove of
t e Pulley.
30. Remove t e preattac ed 3 1/2” Pulleys (78) from
t e Pulley Plates (63).
Wrap the Lat Cable (88) around a 3 1/2” Pulley
(78). Attach the Pulley and a Cable Trap (68) to the
second set of holes from the top of the Pulley
Plates (63) with a 3/8” x 2” Bolt (100) and a 3/8”
Nylon Locknut (87). Make sure t e Cable Trap is
turned to old t e Cable in t e groove of t e
Pulley.
31. Attach the end of the Lat Cable (88) inside of the
Butterfly Top Frame (7) with a 5/16” x 2 1/2” Bolt
(59), two 5/16” Washers (90), and a 5/16” Nylon
Locknut (86).
29
30
31
32
33
63
86 90
90 59
88
113
102
78
87
88
100
88 78
93 6
103
7
70
69
25
69
3
87 55 10218
32. Locate t e Butterfly Cable (69), w ic is t e
s ortest Cable. Attach the Cable to the Pivot
Bracket (70) on the Left Butterfly Arm (25) with a
5/16” x 1” Shoulder Bolt (103) and a 5/16” Nylon
Locknut (86). 86
68

15
35
36
38
37
34. Remove t e preattac ed 3 1/2” Pulleys (78) from
t e Double “U”-bracket (62).
Wrap the Butterfly Cable (69) under a 3 1/2” Pulley
(78). Attach the Pulley to the Double “U”-bracket
(62) with a 3/8” x 1 3/4” Bolt (93) and a 3/8” Nylon
Locknut (87).
35. Wrap the Butterfly Cable (69) over a “V”-pulley (55).
Attach the Pulley and a Long Cable Trap (102) to
the other bracket on the Butterfly Upright (3) with a
3/8” x 2 1/2” Bolt (18) and a 3/8” Nylon Locknut
(87). Make sure t at t e Long Cable Trap is
turned to old t e Cable in t e groove of t e
Pulley.
36. Attach the Butterfly Cable (69) to the Pivot Bracket
(70) on the ight Butterfly Arm (26) with a 5/16” x 1”
Shoulder Bolt (103) and a 5/16” Nylon Locknut (86).
37. Locate t e Leg Lever Cable (75), w ic is 98 1/2”
long and as an eyelet on one end and a t read-
ed pin on t e ot er end. oute the eyelet end of
the Cable through the Seat Upright (9) and attach it
to the tab on the Leg Lever (10) with a 5/16” x 1”
Shoulder Bolt (103) and a 5/16” Nylon Locknut (86).
38. Attach a 3 1/2” Pulley (78) inside of the Seat
Upright (9) with a 3/8” x 2 3/4” Bolt (101), two 3/8”
Washers (91), two 1/2” Spacers (89), and a 3/8”
Nylon Locknut (87), as shown.
34
69
78
87
62
93
69
55
69
103
18
102
87
75
78
87
101
89
89
91
91
3
86 75
10 9
103
70
26 86

16
41. Remove t e preattac ed 3 1/2” Pulley (not
s own) from t e “U”-bracket (64).
Attach the end of the Leg Lever Cable (75) to the
“U”-bracket (64) with a 1/4” Washer (97) and a 1/4”
Nylon Locknut (34). Note: Do not completely
tig ten t e Locknut; it s ould be t readed onto
t e end of t e Cable so t at two t reads s ow
past t e Locknut (see inset drawing).
42. Locate t e Swivel Low Cable (72), w ic is t e
only remaining cable t at as an eyelet on one
end and a ball on t e ot er end. oute the eyelet
end of the Cable through the cage on the Long
Base (120) and through the Swivel Upright (5) as
shown.
Attach a 3 1/2” Pulley (78) to the indicated bracket
on the Long Base (120) with 3/8” x 1 3/4” Bolt (93)
and a 3/8” Nylon Locknut (87).
43. Wrap the Swivel Low Cable (72) under a 3 1/2”
Pulley (78). Attach the Pulley to the indicated brack-
et on the Long Base (120) with a 3/8” x 1 3/4” Bolt
(93) and a 3/8” Nylon Locknut (87).
39
40
41
42
122
64
75
78
97
72
87 62
93
34
43
75
91 113
3
119
121
120
78
Cage
93
87
5
72
120
93
78
87
75
39. oute the Leg Lever Cable (75) under a 4 1/2”
Pulley (119). Attach the Pulley and a Large Cable
Trap (121) to the indicated side of the Butterfly
Upright (3) with a 3/8” x 3 3/4” Bolt (122), a 3/8”
Washer (91), and a 3/8” Nylon Jamnut (113). Make
sure t at t e Large Cable Trap is turned to old
t e Cable in t e groove of t e Pulley.
40. Wrap the Leg Lever Cable (75) over a 3 1/2” Pulley
(78). Attach the Pulley to the Double “U”-bracket
(62) with a 3/8” x 1 3/4” Bolt (93) and a 3/8” Nylon
Locknut (87).
75
34

17
45. Wrap the Swivel Low Cable (72) under a 3 1/2”
Pulley (78). Attach the Pulley to the indicated brack-
et on the Long Base (120) with a 3/8” x 1 3/4” Bolt
(93) and a 3/8” Nylon Locknut (87).
46. oute the Swivel Low Cable (72) under the indicat-
ed stack of Weights (44).
Wrap the Swivel Low Cable (72) under a 3 1/2”
Pulley (78). Attach the Pulley to the indicated brack-
et on the Long Base (120) with a 3/8” x 1 3/4” Bolt
(93) and a 3/8” Nylon Locknut (87).
47. Wrap the Swivel Low Cable (72) over a 3 1/2”
Pulley (78). Attach the Pulley and a Cable Trap (68)
between the indicated holes in the Pulley Plates
(63) with a 3/8” x 2” Bolt (100) and a 3/8” Nylon
Locknut (87). Make sure t at t e Cable Trap is
turned to old t e Cable in t e groove of t e
Pulley.
48. Wrap the Swivel Low Cable (72) under a 3 1/2”
Pulley (78). Attach the Pulley to the indicated brack-
et on the Short Base (2) with a 3/8” x 1 3/4” Bolt
(93) and a 3/8” Nylon Locknut (87).
48
44
46
45
47
61
78
72
93 120
78
44
72
72
87
93
87
120
68
100 63
2
72
93
87
78
78
87
44. Wrap the Swivel Low Cable (72) over a 3 1/2” Pulley
(78). Attach the Pulley to the Offset Double “U”-
bracket (61) with a 3/8” x 1 3/4” Bolt (93) and a 3/8”
Nylon Locknut (87).
72
87
78
93

18
49. Wrap the Swivel Low Cable (72) over a 3 1/2”
Pulley (78). Attach the Pulley and a Cable Trap (68)
between the lower set of holes in the “U”-bracket
(64) with a 3/8” x 2” Bolt (100) and a 3/8” Nylon
Locknut (87). Make sure t at t e Cable Trap is
turned to old t e Cable in t e groove of t e
Pulley.
51. Locate t e Squat Cable (73), w ic is t e only
remaining cable. Attach the eyelet end of the
Cable inside of the Long Base (120) with a 5/16” x
2 1/2” Bolt (59), two 5/16” Washers (90), and a
5/16” Nylon Locknut (86).
50. Attach the end of the Swivel Low Cable (72) inside
of the Short Base (2) with a 5/16” x 2 1/2” Bolt (59),
two 5/16” Washers (90), and a 5/16” Nylon Locknut
(86).
52. Wrap the Squat Cable (73) over a 3 1/2” Pulley
(78). Attach the Pulley, a Cable Trap (68), and two
3/4” Spacers (124) between the indicated brackets
on the Squat Slider (38) with a 3/8” x 3 1/4” Bolt
(96) and a 3/8” Nylon Jamnut (113). Make sure
t at t e Cable Trap is turned to old t e Cable
in t e groove of t e Pulley.
49
50
51
52
59
90
2
113
38
68
72
100 64
87
124
86
59 90
73
90
86
120
72
96
73
78
124
90
78 68

19
53. Wrap the Squat Cable (73) under a 3 1/2” Pulley
(78). Attach the Pulley and a Cable Trap to the sec-
ond set of holes from the top in the indicated brack-
et on the Long Base (120) with a 3/8” x 2” Bolt
(100) and a 3/8” Nylon Locknut (87). Make sure
t at t e Cable Trap is turned to old t e Cable
in t e groove of t e Pulley.
54. Wrap the Squat Cable (73) over a 4 1/2” Pulley
(119). Attach the Pulley to the indicated bracket on
the Top Frame (6) with a 3/8” x 1 3/4” Bolt (93) and
a 3/8” Nylon Locknut (87).
55. Place a 1/2” Washer (1) on top of the Weight Tube
(43) closest to the Squat Upright (4). Tighten a 1/2”
Nut (118) halfway onto the end of the Squat Cable
(73).
Lift the Weight Tube (43) and the Top Weight (45)
and make sure that the small pin on the Weight
Tube is inside of the groove under the Top Weight.
Hold the Weight Tube (43) and the Top Weight (45)
a few inches over the weight stack and insert the
Weight Pin (50). Screw the end of the Cable (73)
two full turns into the Weight Tube. Then, tighten the
Nut against the 1/2” Washer (1). emove the Weight
Pin and set the Top Weight back on the weight
stack. eplace the Pin.
56. Locate and open t e parts bag labeled “SEAT
ASSEMBLY.”
Insert the Pad Tube (23) into the square hole in the
Seat Upright (9). Slide the two Knee Pads (19) onto
the Pad Tube as shown. Press the two Knee Pad
Caps (109) into the ends of the Pad Tube.
Slide two Short Pads (20) onto the Leg Lever (10).
56
53
54
55
119
73
10
20
20
23
19
19
9
109
109
87
78
68
100 120
SEAT ASSEMBLY
73
687
93
43
4
73
118
145
50

20
57. Attach the Seat (16) to the Seat Frame (8) with two
1/4” x 3/4” Screws (114), a 1/4” x 2 1/2” Screw (99),
and a 1/4” Washer (97).
58. Attach the Butterfly Backrest (15) to the Butterfly
Upright (3) with four 1/4” x 3/4” Screws (114).
59. Wet one end of the Squat Arm (32) with soapy
water. Slide a Short Pad (20) onto the Squat Arm
as shown.
Slide two Nut Clips (108) onto a Squat Handle (33).
Attach the Squat Handle to the Squat Arm (32) with
two 5/16” x 3/4” Button Head Screws (51). Slide an
Inner Cap w/Hole (111) onto the Squat Handle and
press it onto the end of the Squat Arm. Wet the
Squat Handle with soapy water. Slide an 8”
Handgrip (84) onto the Squat Handle.
Repeat t is step wit t e ot er end of t e Squat
Arm (32).
57
58
59
51
51
20 108
108
20
32
33
111
84
97
114
114
99
114
16
8
15 3
60
60. Attach the Squat Arm (32) to the Squat Bracket (37)
with two 3/8” x 2 1/2” Carriage Bolts (106) and two
3/8” Nylon Locknuts (87). Do not tig ten t e
Nylon Locknuts yet.
Finish attaching the Squat Arm (32) to the Squat
Bracket (37) with two 3/8” x 3” Carriage Bolts (126),
a Small Support Plate (127), and two 3/8” Nylon
Locknuts (87).
Tig ten all of t e 3/8” Nylon Locknuts (87) used
in t is step.
87 32
106
37
127
126
87