Weider WESY85201 User manual

USER'S MANUAL
QUESTIONS?
As a manufacturer, we are com-
mitted to roviding com lete
customer satisfaction. If you have
questions, or find there are miss-
ing or damaged arts, we will
guarantee you com lete satisfac-
tion through direct assistance
from our factory.
TO AVOID UNNECESSARY
DELAYS, PLEASE CALL DIRECT
TO OUR TOLL-FREE CUSTOMER
HOT LINE. The trained techni-
cians on our customer hot line
will rovide immediate assis-
tance, free of charge to you.
CUSTOMER HOT LINE:
1-800-999-3756
Mon.–Fri., 6 a.m.–6 .m. MST
Model No. WESY85201
Serial No.
Write the serial number in the space
above for reference.
PATENT PENDING
CAUTION
Read all recautions and instruc-
tions in this manual before using
this equi ment. Save this manual
for future reference.
Serial Number Decal

2
TABLE OF CONTENTS
LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
TROUBLE-SHOOTING AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
CABLE DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
Note: An EXPLODED DRAWING/PART LIST and a PART IDENTIFICATION CHART are attached to the center
of this manual. Remove the EXPLODED DRAWING/PART LIST and the PART IDENTIFICATION CHART before
beginning assembly.
WEIDER is a registered trademark of ICON Health & Fitness, Inc.
LIMITED WARRANTY
ICON Health & Fitness, Inc. (ICON), warrants this product to be free from defects in workmanship and
material, under normal use and service conditions, for a period of ninety (90) days from the date of pur-
chase. This warranty extends only to the original purchaser. ICON's obligation under this warranty is lim-
ited to replacing or repairing, at ICON's option, the product at one of its authorized service centers. All
products for which warranty claim is made must be received by ICON at one of its authorized service cen-
ters with all freight and other transportation charges prepaid, accompanied by sufficient proof of purchase.
All returns must be pre-authorized by ICON. This warranty does not extend to any product or damage to
a product caused by or attributable to freight damage, abuse, misuse, improper or abnormal usage or
repairs not provided by an ICON authorized service center, products used for commercial or rental pur-
poses, or products used as store display models. No other warranty beyond that specifically set forth
above is authorized by ICON.
ICON is not responsible or liable for indirect, special or consequential damages arising out of or in con-
nection with the use or performance of the product or damages with respect to any economic loss, loss
of property, loss of revenues or profits, loss of enjoyment or use, costs of removal, installation or other
consequential damages of whatsoever nature. Some states do not allow the exclusion or limitation of inci-
dental or consequential damages. Accordingly, the above limitation may not apply to you.
The warranty extended hereunder is in lieu of any and all other warranties and any implied warranties of
merchantability or fitness for a particular purpose is limited in its scope and duration to the terms set forth
herein. Some states do not allow limitations on how long an implied warranty lasts. Accordingly, the above
limitation may not apply to you.
This warranty gives you specific legal rights. You may also have other rights which vary from state to state.
ICON HEALTH & FITNESS, INC., 1500 S. 1000 W., LOGAN, UT 84321-9813

3
1. It is the res onsibility of the owner to ensure
that all users of the home gym system are
adequately informed of all recautions.
2. Read all instructions in this manual and in
the accom anying literature before using the
home gym system.
3. If you feel ain or dizziness at any time while
exercising, sto immediately and begin cool-
ing down.
4. Use the home gym system only on a level
surface. Cover the floor or car et beneath
the home gym system for rotection.
5. Ins ect and tighten all arts often. Re lace
any worn arts immediately.
6. Kee small children and ets away from the
home gym system at all times.
7. The home gym system is designed to be
used by only one erson at a time.
8. Kee hands and feet away from moving arts.
9. Always wear athletic shoes for foot rotec-
tion.
10. Always stand on a foot late when erform-
ing an exercise that could cause the home
gym system to ti .
11. Never release the ress arm, butterfly arms,
leg lever, lat bar, leg ress late, or nylon
stra while weights are raised. The weights
will fall with great force.
12. Make sure that the cables remain on the ul-
leys at all times. If the cables bind while you
are exercising, sto immediately and make
sure that the cables are on all of the ulleys.
13. Always disconnect the lat bar from the home
gym system when erforming an exercise
that does not use the lat bar.
14. The home gym system is intended for home
use only. Do not use the home gym system
in any commercial, rental, or institutional set-
ting.
IMPORTANT PRECAUTIONS
WARNING: To reduce the risk of serious injury, read the following im ortant recautions before
using the home gym system.
WARNING: Before beginning this or any exercise rogram, consult your hysician. This is es ecially
im ortant for ersons over the age of 35 or ersons with re-existing health roblems. Read all
instructions before using. ICON assumes no res onsibility for ersonal injury or ro erty damage
sustained by or through the use of this roduct.

4
BEFORE YOU BEGIN
ASSEMBLED
DIMENSIONS:
Height: 76 in.
Width: 38 in.
Length: 59 in.
Leg Press Plate
Low Pulley Station
Foot Plate
High Pulley Station
Lat Bar
Leg Lever
Butterfly Arms
Press Arm
Weight Stack
Seat
Backrest
Weight Pin
Thank you for selecting the versatile WEIDER®85 0
Home Gym System. The WEIDER®85 0 offers a
selection of weight stations designed to develop every
major muscle group of the body. Whether your goal is
to tone your body, build dramatic muscle size and
strength, or improve your cardiovascular system, the
WEIDER®8510 will help you to achieve the specific
results you want.
For your benefit, read this manual carefully before
using the WEIDER®8520 Home Gym System. If you
have additional questions, please call our Customer
Service Department toll-free at 1-800-999-3756,
Monday through Friday, 6 a.m. until 6 p.m. Mountain
Time (excluding holidays). To help us assist you,
please note the product model number and serial
number before calling. The model number is
WESY85 01. The serial number can be found on a
decal attached to the WEIDER®85 0 (see the front
cover of this manual).
Before reading further, please review the drawing
below and familiarize yourself with the parts that are
labeled.

5
ASSEMBLY
1
56
High Side of
Bracket
3
5
51
51 14
1
4
1
Before beginning assembly, carefully read the
following information and instructions:
•Place all parts of the home gym system in a
cleared area and remove the packing materials;
do not dispose of the packing materials until
assembly is completed.
• The assembly is divided into four stages: 1)
frame assembly, ) press and butterfly arm
assembly, 3) cable and pulley assembly, and 4)
seat and backrest assembly. The hardware for
each stage is packaged separately.
• Wait until you begin each assembly stage to open
that parts bag.
•For help identifying the small parts used in
assembly, use the PART IDENTIFICATION
CHART located in the center of this manual.
Note: Some small parts may have been pre-
attached for shipping. If a part is not in the parts
bag, check to see if it has been pre-attached.
•As you assemble the home gym system, be sure
that all parts are oriented as shown in the
drawings.
•Tighten all parts as you assemble them, unless
instructed to do otherwise.
THE FOLLOWING TOOLS (NOT INCLUDED) ARE
REQUIRED FOR ASSEMBLY:
• Two (2) adjustable wrenches
• One (1) standard screwdriver
• One (1) hilli s screwdriver
• One (1) rubber mallet
• Lubricant, such as grease or etroleum jelly,
and soa y water will also be needed.
Assembly will be more convenient if you have the
following tools: A socket set, a set of open-end or
closed-end wrenches, or a set of ratchet wrenches.
1. Before beginning assembly, be sure that
you have read and understand the infor-
mation in the box above.
Press a ” Square Outer Cap (51) onto each
end of the Stabilizer (5). Press a ” Square
Inner Cap ( 7) into the end of the Base (4).
Insert two 5/16” x 3/4” Carriage Bolts (14)
up through the Stabilizer (5). Insert four
5/16” x 1/ ” Carriage Bolts (1) up through
the Base (4).
Slide the indicated end of the Base (4) onto
the 5/16” x 3/4” Carriage Bolts (14) in the
Stabilizer (5). Slide the Rear Upright (56)
onto the Carriage Bolts. Hand tighten a 5/16”
Nylon Locknut (3) onto each Carriage Bolt.
The high side of the bracket on the Rear
U right must be on the side shown. Do
not tighten the Nylon Locknuts yet.
FRAME ASSEMBLY
7

6
FRAME ASSEMBLY
. Slide the Front Upright (4 ) onto the 5/16” x
1/ ” Carriage Bolts (1) in the Base (4).
Hand tighten a 5/16” Nylon Locknut (3) onto
each Carriage Bolt. Do not tighten the
Nylon Locknuts yet.
3. Press a ” Square Inner Cap ( 7) into each
end of the Top Frame (55). Press a 1 3/4”
Square Inner Cap (44) into each end of the
crossbar on the Top Frame. Press two 1”
Round Inner Caps (49) into the top of the
crossbar.
Attach the Top Frame (55) to the Front Upright
(4 ) and the Rear Upright (56) with four 5/16”
x 3/4” Bolts (11), four 5/16” Flat Washers
(8), and four 5/16” Nylon Locknuts (3).
Tighten all Nylon Locknuts used in ste s 1
through 3.
4. Set two Weight Bumpers (19) onto the brack-
et on the Base (4) as shown.
Stack eight Weights ( 5) on the Weight
Bumpers (19). Be sure that all of the Weights
are turned so the pin grooves are on the
same side.
4
3
4
3
14
11 11
49
8
44
44
7
7
55
56 4
3
Crossbar
5
Pin Groove
19
4—Bracket
3
8

7
FRAME ASSEMBLYARM ASSEMBLY
5. Press the Weight Tube Bumper (64) into the
end of the Weight Tube (63). Insert the
Weight Tube into the stack of Weights ( 5).
Be sure that the pins on the Weight Tube are
resting in the pin grooves in the upper
Weight.
Lubricate the insides of the holes in the Top
Weight (76). Set the Top Weight onto the
stack of Weights ( 5).
Insert both Weight Guides (6 ) into the stack
of Weights ( 5). Be sure that the holes in
the Weight Guides are at the to , as
shown.
6. Attach the upper ends of the Weight Guides
(6 ) to the Top Frame (55) with the 5/16” x 6”
Bolt (60), two 1/ ” x 3/4” Spacers (61), and a
5/16” Nylon Locknut (3).
Be sure that the Pulley Bracket (20) is in
front of the Weight Guide (62) as shown.
7. Press a 1” x 7/8” Plastic Bushing (75) onto
each welded spacer on the Press Frame (17).
Slide the Press Frame into place on the Base
(4). Note: This will be a tight fit. The
Plastic Bushings should fit onto each end
of the indicated tube in the Base. Be sure
that the ulley is on the indicated side.
Lubricate the 3/8” x 8” Bolt (59). Attach the
Press Frame (17) to the Base (4) with the
3/8” x 8” Bolt and a 3/8” Nylon Locknut ( 1).
7
5
6
55
76
63
64
5
6
Lubricate
Pins
60 0
6
3
4—Tube
Welded
Spacers
17 Lubricate
59
Pulley
1
75
61
Holes

8
ARM ASSEMBLY
8. Press a 1 3/4” Square Inner Cap (44) into the
top of a Press Arm (46). Wet the handle on
the Press Arm with soapy water. Slide a
Handgrip (31) onto the handle. Press a 1”
Round Inner Cap (49) into the other end of
the handle. Attach the Press Arm to one side
of the Press Frame (17) with two 5/16” x 1/ ”
Bolts ( ) and two 5/16” Nylon Locknuts (3).
Assemble the other Press Arm (46) in the
same manner.
9. Identify the Right Arm (48) and the Left Arm
(47). Note the position of the welded bracket
on each Arm. Arm identification is very
im ortant for ste 10.
Attach a “V”-Pulley (6) and a Long Cable Trap
(50) to the Right Arm (48) with a 3/8” x 1/ ”
Bolt (7) and a 3/8” Nylon Locknut ( 1).
Attach a “V”-Pulley (6) and a Long Cable Trap
(50) to the Left Arm (47) with a 3/8” x 1/ ”
Bolt (7) and a 3/8” Nylon Locknut ( 1).
10. Lubricate both axles on the Top Frame (55).
Slide the Right Arm (48) onto the right axle.
Note: Be careful not to confuse the Right
Arm with the Left Arm (47); refer to ste 9
to identify the Right Arm. Be sure that the
u er end of the Right Arm is behind the
indicated bracket on the To Frame (55).
Tap two 1” Retainers (69) and a 1” Round
Cover Cap (70) onto the right axle. Be sure
that the teeth on the Retainers bend
toward the Cover Ca , as shown in the
inset drawing.
Attach the Left Arm (47) in the same manner.
Press 1 3/4” Square Inner Caps (44) into the
lower ends of the Right and Left Arms (47,
48). Wet the lower end of each Arm with
soapy water. Slide a 10” Pad (45) onto the
lower end of each Arm.
10
50
50
46
3
46
49
44
17
44
49
31
Bracket
Lubricate Axle
45
47
55
48
45
44
69
70
6
48
47
Welded
Brackets 1
8
9
69
55
70
76

11. Press a 1 3/4” Square Inner Cap (44) into the
Seat Frame (36). Attach a Bumper (73) to the
Seat Frame with a 1/ ” Tap Screw (65).
Slide the Seat Frame (36) onto the 5/16” x
1/ ” Carriage Bolts (1) in the Base (4). See
the inset drawing. The bracket on the Seat
Frame must be behind the Press Frame
(17). Hand-tighten a 5/16” Nylon Locknut (3)
onto each Carriage Bolt. Do not tighten the
Nylon Locknuts until the end of this
assembly ste .
Attach the Seat Frame (36) to the Front
Upright (4 ) with two 5/16” x 3/4” Bolts (11),
two 5/16” Flat Washers (8), and two 5/16”
Nylon Locknuts (3).
Tighten all Nylon Locknuts used in this
ste now.
1 . Attach a Bumper (73) to the Rocker Arm (3 )
with a 1/ ” Tap Screw (65).
Lubricate a 3/8” x 3 1/4” Bolt (35). Attach the
Rocker arm (3 ) to the Base (4) with the 3/8”
x 3 1/4” Bolt and a 3/8” Nylon Locknut ( 1).
13. Lubricate a 3/8” x 1/ ” Bolt (7). Attach the
Leg Lever ( 9) to the Rocker Arm (3 ) with
the 3/8” x 1/ ” Bolt and a 3/8” Nylon Jam
Nut (33).
Press a 1 3/4” Square Inner Cap (44) into
each end of the Leg Lever ( 9).
13
11
8
1
9
ARM ASSEMBLY
Bracket
17
36
1
44
36
3
3
4
73
3
73 65
4
1
7—Lubricate
9
3 44
44
Lubricate—35
65
4
11
33

14. During steps 15 through 9, refer to the
CABLE DIAGRAM on page 19 of this manual
to verify proper cable routing. Before begin-
ning this section, identify the Long Cable ( 3)
and the Short Cable (58) by comparing the
lengths of the cables.
IMPORTANT: While assembling the cables,
do not overtighten the bolts and nuts
securing the ulleys. The ulleys must be
able to turn freely.
15. Locate the Long Cable (23). Route the Long
Cable around the indicated 3 1/ ” Pulley (15)
attached to the Top Frame (55). Be sure that
the end of the Cable with the ball is on the
indicated side of the Pulley and that the
Cable is between the Pulley and the hook.
Tighten the 3/8” x 3 3/4” Bolt (71) and the 3/8”
Nylon Locknut (not shown).
16. Wrap the Long Cable ( 3) around a “V”-Pulley
(6). Attach the “V”-Pulley and a Long Cable
Trap (50) to the indicated bracket on the
Front Upright (4 ) with a 3/8” x 1/ ” Bolt (7)
and a 3/8” Nylon Locknut ( 1). Be sure that
the Long Cable Tra is ositioned to hold
the Cable in lace.
17. Route the Long Cable ( 3) around the “V”-
Pulley (6) on the Left Arm (47). Be sure that
the Cable is in the groove of the Pulley
and that the Long Cable Tra (50) is osi-
tioned to hold the Cable in lace. Tighten
the 3/8” x 1/ ” Bolt (7) and the 3/8” Nylon
Locknut (not shown).
17
14
15
16
58
3
55
71
Hook
Ball 15
50
3
7
47
3
7
1
650
3
6
4
CABLE ASSEMBLY
10

11
18. Route the Long Cable ( 3) around the “V”-
Pulley (6) on the Right Arm (48). Be sure
that the Cable is in the groove of the “V”-
Pulley and that the Long Cable Tra (50) is
turned to hold the Cable in lace. Tighten
the 3/8” x 1/ ” Bolt (7) and the 3/8” Nylon
Locknut (not shown).
19. Route the Long Cable ( 3) around the 3 1/ ”
Pulley (15) attached to the Pulley Bracket
( 0). Be sure that the Cable is in the
groove of the Pulley and that the Cable
Tra (66) is turned to hold the Cable in
lace. Tighten the 3/8” x ” Bolt (1 ) and the
3/8” Nylon Locknut (not shown).
Be sure that the 5/16” x 5” Bolt (68) is proper-
ly tightened and that the Pulley Bracket ( 0)
can move freely.
0. See the inset drawing. Attach a 3 1/ ” Pulley
(15) and a Cable Trap (66) to the indicated
hole in the Long “U”-Bracket (57) with a 3/8” x
” Bolt (1 ) and a 3/8” Nylon Locknut ( 1). Be
sure that the Cable Tra is inside the “U”-
Bracket. Note: This may come re-assem-
bled.
Route the Long Cable ( 3) around the 3 1/ ”
Pulley (15) and through the Long “U”-Bracket
(57). Be sure that the Cable is in the
groove of the Pulley and that the Cable
and Pulley move smoothly.
1. Note: The 3 1/2” Pulley (15) labeled in this
ste is re-attached. It is shown removed
for easy art identification.
Route the Long Cable ( 3) around the 3 1/ ”
Pulley (15) attached to the bracket on the Top
Frame (55). Tighten the 3/8” x ” Bolt (1 )
and the 3/8” Nylon Locknut ( 1). Be sure that
the Cable is in the groove of the Pulley
and that the Cable and Pulley move
smoothly.
1
18
19
0
CABLE ASSEMBLY
48
50 76
3
66
15
1
0
68
3
1 1
15
3
57
66
1
15
3
Bracket
55
1
3

12
. Locate the Short Cable (58). Route the
Short Cable under the 3 1/ ” Low Pulley (77).
Be sure that the end of the Cable with the
ball is on the indicated side of the Pulley
and that the Cable is between the Pulley
and the welded s acer on the Leg Lever
(29). Tighten the 3/8” x 3 1/ ” Bolt (16) and
the 3/8” Nylon Locknut (not shown).
3. Wrap the Short Cable (58) around a “V”-
Pulley (6). Attach the Pulley and a Long
Cable Trap (50) inside the bracket on the
Seat Frame (36) with a 3/8” x 1/ ” Bolt (7)
and a 3/8” Nylon Locknut ( 1). Be sure that
the Cable Tra is turned to hold the Cable
in lace and that the Cable is routed
around the Pulley as shown.
4. Wrap the Short Cable (58) around a 3 1/ ”
Pulley (15). Attach the Pulley to the Rocker
Arm (3 ) with a 3/8” x 3 1/ ” Bolt (16), a 3/8”
Flat Washer (9), and a 3/8” Nylon Locknut
( 1). Be sure that the Cable Tra (66) is
turned to hold the Cable in lace and that
the Cable is routed around the Pulley as
shown.
5. Note: The 3 1/2” Pulley (15) labeled in this
ste is re-attached. It is shown removed
for easy art identification.
Route the Short Cable (58) around the 3 1/ ”
Pulley (15) attached to the lower hole in the
Front Upright (4 ). Be sure that the Cable
Tra (66) is turned to hold the Cable in
lace and that the Cable is routed around
the Pulley as shown. Tighten the 3/8” Nylon
Locknut ( 1) and the 3/8” x 3 3/4” Bolt (71).
5
3
4
CABLE ASSEMBLY
58 77 Ball
16
58
61
16
66
15
3
9
1
9
7
50
36
58
4
1
71
58
9
66
15
Welded Spacer

13
6. Note: The 3 1/2” Pulley (15) labeled in this
ste is re-attached. It is shown removed
for easy art identification.
Route the Short Cable (58) around the 3 1/ ”
Pulley (15) attached to the upper hole in the
Press Frame (17). Be sure that the Cable is
routed around the Pulley as shown.
Tighten the 3/8” Nylon Locknut ( 1) and the
3/8” x 3 1/ ” Bolt (16).
7. Note: The 3 1/2” Pulley (15) labeled in this
ste is re-attached. It is shown removed
for easy art identification.
Route the Short Cable (58) around the 3 1/ ”
Pulley (15) attached to the upper hole in the
Front Upright (4 ). Be sure that the Cable
Tra (66) is turned to hold the Cable in
lace and that the Cable is routed around
the Pulley as shown. Tighten the 3/8” Nylon
Locknut ( 1) and the 3/8” x 3 3/4” Bolt (71).
8. Attach the end of the Short Cable (58) to the
Long “U”-Bracket (57) with a 1/4” Nylon Lock-
nut ( ) and a 1/4” Flat Washer (10). Do not
com letely tighten the Nylon Locknut. It
should be threaded onto the end of the
Cable so only a cou le of threads are
showing above the nut, as shown in the
inset drawing.
6
7
8
CABLE ASSEMBLY
16
9
17
15
1
71
9
4
15
58
66
58
1
66
57
10
58
58
57
10

14
9. Attach the Long Cable ( 3) to the Small “U”-
Bracket (67) with a 1/4” Nylon Locknut ( )
and a 1/4” Flat Washer (10). Do not com-
letely tighten the Nylon Locknut. It
should be threaded onto the end of the
Cable only a cou le of turns, as shown in
the inset drawing.
Attach the Small “U”-Bracket (67) to the
Weight Tube (63) with the 5/16” x 1 3/4” Bolt
(7 ) and a 5/16” Nylon Locknut (3).
30. Attach the Backrest (41) to the Front Upright
(4 ) with two 1/4” x 1/ ” Screws (43) and
two 1/4” Flat Washers (10).
31. Insert the 1/4” x 1/ ” Carriage Bolt (38) into
the center hole in the Seat Plate (37). Attach
the Seat Plate to the Seat (13) with two 1/4” x
1/ ” Screws (18).
Insert the 1/4” x 1/ ” Carriage Bolt (38) into
the indicated hole in the Seat Frame (36).
Tighten a 1/4” Nylon Locknut ( ) with a 1/4”
Flat Washer (10) onto the Carriage Bolt.
Attach the other end of the Seat (13) to the
Seat Frame (36) with a 1/4” Flat Washer (10)
and the 1/4” x 1/4” Screw ( 4).
31
9
30
CABLE ASSEMBLYSEAT ASSEMBLY
3
67
10
63
7
67
3
10
3
41
4
10
43
4
36
13
37
18
38
10

15
3 . Press a 1 3/4” Square Inner Cap (44) into the
Press Adjustment Tube (79).
Align one set of holes in the Press Adjustment
Tube (79) with the holes in the Rocker Arm
(3 ). Insert the “L”-Pin (40) through the holes.
Be sure that the Press Adjustment Tube is
oriented as shown.
Attach the Press Plate (78) to the Press
Adjustment Tube (79) with a 5/16” x 1/ ”
Bolt ( ), two 5/16” Flat Washers (8), and a
5/16” Nylon Locknut (3).
33. Press a 3/4” Round Inner Cap (34) into each
end of the Short Pad Tube ( 8). Press a 3/4”
Round Inner Cap into each end of the Long
Pad Tube (80).
Insert the Short Pad Tube ( 8) into the Seat
Frame (36). Slide a 5 1/ ” Pad (30) onto each
end of the Short Pad Tube.
Insert the Long Pad Tube (80) into the Leg
Lever ( 9). Slide a 5 1/ ” Pad (30) onto each
end of the Long Pad Tube.
34. Remove the backing from the 85 0 decal and
apply it to the home gym system as shown.
Make sure that all parts have been properly
tightened. The use of the remaining parts will
be explained in ADJUSTMENT, beginning on
page 16 of this manual.
Before using the home gym system, pull each
cable a few times to be sure that the cables
move smoothly over the pulleys. If one of the
cables does not move smoothly, find and cor-
rect the problem. IMPORTANT: If the cables
are not ro erly installed, they may be
damaged when heavy weight is used. See
the CABLE DIAGRAM on age 19 of this
manual for ro er cable routing. If there is
any slack in the cables, you will need to
remove it by tightening the cables. See
TROUBLE-SHOOTING AND MAINTE-
NANCE on age 18.
3
33
34
DECAL PLACEMENT SEAT ASSEMBLY
44 79 3
8
8
Slant must be
turned this way
3
40 78
36
8
80
34
34
30
30
30 9
85 0

16
ADJUSTMENT
The instructions below describe how each part of the home gym system can be adjusted. Refer to the exercise
poster accompanying this manual to see how the home gym system should be set up for each exercise.
IMPORTANT: When attaching the lat bar or nylon stra , make sure that the attachments are in the cor-
rect starting osition for the exercise to be erformed. If there is any slack in the cables or chain as an
exercise is erformed, the effectiveness of the exercise will be reduced.
54
53
5
3
39
5 6
54
58
5
53
CHANGING THE WEIGHT SETTING
To change the weight setting of the weight stack,
insert a Weight Pin ( 6) under the desired Weight
( 5). Be sure to insert the Weight Pin until the bent
end of the Weight Pin is touching the Weights, and
turn the bent end downward. The weight setting of the
weight stack can be changed from 6.5 pounds to
106.5 pounds, in increments of 1 .5 pounds. Note:
Due to the cables and ulleys, the amount of
resistance at each exercise station may vary from
the weight setting. Use the WEIGHT RESISTANCE
CHART on age 17 to find the a roximate
amount of resistance at each weight station.
ATTACHING THE LAT BAR OR NYLON STRAP TO
THE HIGH PULLEY STATION
Attach the Lat Bar (54) to the Long Cable ( 3) with a
Cable Clip (53). For some exercises, the Chain (5 )
should be attached between the Lat Bar and the Long
Cable with two Cable Clips. Adjust the length of the
Chain between the Lat Bar and the Long Cable so
the Lat Bar is in the correct starting osition for
the exercise to be erformed.
The Nylon Strap (39) can be attached in the same
manner.
ATTACHING THE LAT BAR OR NYLON STRAP TO
THE LOW PULLEY STATION
Attach the Lat Bar (54) to the Short Cable (58) with a
Cable Clip (53). For some exercises, the Chain (5 )
should be attached between the Lat Bar and the
Pulley Cable with two Cable Clips. Adjust the length
of the Chain between the Lat Bar and the Short
Cable so the Lat Bar is in the correct starting
osition for the exercise to be erformed.
The Nylon Strap (39) can be attached in the same
manner.
Always remove the leg ress late and lock the
leg lever before using the low ulley station (see
ADJUSTING AND REMOVING THE LEG PRESS
PLATE AND ADJUSTMENT TUBE and LOCKING
THE LEG LEVER on age 17).
39

17
ADJUSTING AND REMOVING THE LEG PRESS
PLATE AND ADJUSTMENT TUBE
To adjust the position of the Leg Press Plate (78),
remove the “L”-Pin (40) from the Press Adjustment
Tube (79) and the Rocker Arm (3 ). Align a different
set of holes in the Press Adjustment Tube with the set
of holes in the Rocker Arm. Re-insert the “L”-Pin.
For some exercises, the Press Adjustment Tube (79)
must be removed. Remove the “L”-Pin (40). Lift the
Press Adjustment Tube off the bracket on the Rocker
Arm (3 ).
LOCKING THE LEG LEVER
When the low pulley station is in use, the Leg Lever
( 9) must be locked in place. Insert the “L”-Pin (40)
through the hole in the Leg Lever and the hole in the
Rocker Arm (3 ).
3 79
40
78
40
9
3
PRESS BUTTERFLY LEG HIGH LOW LEG
WEIGHT ARM ARM LEVER PULLEY PULLEY PRESS
PLATES (lbs.) (lbs.) (lbs.) (lbs.) (lbs.) (lbs.)
Top 13 9 7 14 3 30
1 36 3 5 30 5 65
57 3 81 44 93 97
3 73 46 115 58 1 1 130
4 99 58 14 69 144 170
5 118 74 171 88 178 15
6 13 88 01 101 17 47
7 151 11 17 114 30 319
8 165 131 64 131 6 347
WEIGHT RESISTANCE CHART
This chart shows the approximate weight resistance at each station. “Top” refers to the 6.5 lb. top weight. The
other numbers refer to the 1 .5 lb. weight plates. Weight resistance shown for the butterfly arm station is for
each butterfly arm.
The actual resistance at each weight station may vary due to differences in individual weight plates, as well as
friction between the cables, pulleys, and weight guides.

18
TROUBLE-SHOOTING AND MAINTENANCE
Inspect and tighten all parts each time you use the home gym system. Replace any worn parts immediately. The
home gym system can be cleaned using a damp cloth and mild non-abrasive detergent. Do not use solvents.
TIGHTENING THE CABLES
Woven cable, the type of cable used on the home
gym system, can stretch slightly when it is first used.
If there is slack in the cables before resistance is felt,
the cables should be tightened. Slack can be
removed from the cables by tightening the 1/4” Nylon
Locknuts ( ) at the end of the Long Cable ( 3) (see
drawing 1) and at the end of the Short Cable (58)
(see drawing ). To do this you may need to remove
the Small “U”-Bracket (67) from the Weight Tube (not
shown) or remove the 3 1/ ” Pulley (15) from the
Long “U”-Bracket (57). Make sure that the cables are
not too tight or the Top Weight (76) will be lifted off
the weight stack.
Additional slack can be removed by moving the 3 1/ ”
Pulley (15) to the other hole in the Long “U”-Bracket
(57). Remove the 3/8” Nylon Locknut ( 1) and the
3/8” x ” Bolt (1 ) from the Cable Trap (66), Pulley,
and “U”-Bracket. Re-attach the Pulley and Cable Trap.
Be sure that the Cable trap is in the proper position
and that the Cable and Pulley move smoothly.
Note: If a cable tends to sli off the ulleys often,
the cable may have become twisted. Remove the
cable and re-install it.
If the cables need to be replaced, see ORDERING
REPLACEMENT PARTS on the back cover of this
manual.
57
67
76
66
15
58
1
3
1
3
1

19
CABLE DIAGRAM
The cable diagram below shows the proper routing of the Short Cable (58) and the Long Cable ( 3). Use the
diagram to be sure that the two cables and the cable traps have been assembled correctly. If the cables have
not been correctly routed, the home gym system will not function properly and damage may occur. The numbers
show the correct route for each cable. The starting and ending points of each cable are labeled. Be sure that
the cable tra s do not touch or bind the cables.
4
3
2
7
6
5
4
3
2
Weight Stack—8
6
1—Low Pulley
1—High Pulley
Long Cable (23)
7—Long “U”-Bracket
Short Cable (58)
5

ORDERING REPLACEMENT PARTS
To order replacement parts, simply call our Customer Service Department toll-free at 1-800-999-3756, Monday
through Friday, 6 a.m. until 6 p.m. Mountain Time (excluding holidays). To help us assist you, please be pre-
pared to give the following information:
1. The MODEL NUMBER of the product (WESY85 01).
. The NAME of the product (WEIDER®85 0 Home Gym System).
3. The SERIAL NUMBER of the product (see the front cover of this manual).
4. The KEY NUMBER and DESCRIPTION of the part(s) (see the PART LIST and EXPLODED DRAWING at the
center of this manual).
Part No. 134908 R1096A Printed in Canada © 1996 ICON Health & Fitness, Inc.