WeighPack Systems VERTEK 1200 User manual

VERTEK 1200
OPERATOR’S MANUAL

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July, 2016
PREFACE
Thank you for purchasing from WeighPack Systems Inc.
It is strongly recommended that this manual be read before use of the WeighPack machine.
This manual contains detailed descriptions of the structure, function, operation and maintenance of the
WeighPack machine. Please note that due to continuous improvements, the contents of this manual may
differ slightly from the machine received. In the event this document cannot provide the answers to
problems arising from machine operation or other circumstances, please contact the WeighPack service
department immediately.
CONTACT US
Head Office Phone Number
1-888-WEIGHPACK
Tech Support Email Address
[e-mail]
WeighPack Website
WWW.WEIGHPACK.COM

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July, 2016
TABLE OF CONTENTS
PREFACE ............................................................................................................................................... 2
CONTACT US....................................................................................................................................... 2
TABLE OF CONTENTS......................................................................................................................... 3
SAFETY ..................................................................................................................................................4
WARNING LABELS............................................................................................................................... 5
MACHINE SPECIFICATIONS...............................................................................................................6
INSTALLATION OF ELECTRONICS.................................................................................................... 7
INSTALLATION OF AIR SUPPLY ........................................................................................................ 7
MACHINE OVERVIEW ........................................................................................................................8
MECHANICAL ASSEMBLIES ...............................................................................................................9
CONTROLS ..........................................................................................................................................41
ELECTRICAL SCHEMATICS............................................................................................................... 43
HUMAN-MACHINE INTERFACE (H.M.I.)........................................................................................44
MACHINE OPERATION..................................................................................................................... 73
MAINTENANCE.................................................................................................................................. 74
LUBRICATION ................................................................................................................................74
STORAGE.........................................................................................................................................74
CLEANING.......................................................................................................................................74
MAINTENANCE CHECKLIST......................................................................................................... 76
LIABILITY DISCLAIMER ....................................................................................................................79

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July, 2016
SAFETY
IMPORTANT SAFETY INFORMATION
READ ALL INSTRUCTIONS BEFORE OPERATING
Do not operate the machine when tired, ill, or under the influence of alcohol, drugs or medication.
The instructions and data in this manual are vital to the proper installation and operation of the machine.
In order to avoid accidents due to faulty installation or operation of the machine, please ensure that these
instructions are read by the individuals who will install, operate or maintain the machine. The instructions
issued in this manual are not meant to cover all possible conditions and situations that may occur.
INJURY PREVENTION
1. Limbs, hair, loose clothing and accessories should remain clear of moving or heated parts of the
machine, as it may get caught and pull the operator into the machine.
2. Do not power on the machine if any of the machine’s components have been removed or modified.
3. Do not to leave any objects near any of the machine’s moving components, or on top of the machine.
4. Do not perform maintenance or cleaning on machinery while it is in operation or energized.
5. Always lock out / tag out the machine before performing any maintenance work.
FIRE PREVENTION
1. Keep a fire extinguisher near the machine.
2. All electrical components must be kept dry, clean and in good condition.
3. Lockout / Tagout the machine before maintenance.
Electrical fires can occur if any wires are scratched, corroded, color-faded, uninsulated, or
have damaged ends. Wires should be changed immediately if presenting any of the above
conditions. Any exposed electrical components should never come into contact with the
ground-connector or any other electrically conductive objects; such as tools.
ELECTRICAL PRECAUTIONS
1. Only trained professionals should install, examine and maintain the electronics of the machine.
2. Do not store liquids near the machine or near the machine’s electrical components. Exposing
electrical components to excess moisture or direct contact with liquids risks a short-circuit.
3. Should a liquid spill onto the machine, turn off the power immediately and once having cleaned the
liquid, test all the electrical components to ensure they are functioning properly.
4. To avoid short-circuiting, keep all wires and connections clean. Keep limbs, hand-held tools, and any
other electrically conductive objects away from exposed electrical components.
5. Ensure the electrical cabinet is always closed, unless needed for maintenance.
6. The machine must be grounded. Ensure that the ground wire is firmly connected with the ground
before starting the machine.
7. After installation check all electrical connections and test all electrical circuits before powering on.
Improper connection of the machine’s grounding conductor can result in a risk of electrical shock. Check
with a qualified electrician or serviceman if there is doubt as to whether or not the machine’s outlets are
properly grounded.

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July, 2016
WARNING LABELS
Warning labels serve to advise the operator of potential danger. Warning labels should be kept clearly
visible at all times, and are not to be ignored or removed from the machine. Removal of warning labels
from the machine could result in an increase in machine related accidents. Should the machine require a
replacement label please contact the company immediately.
S y m b o l
D e s c r i p t i o n
PHYSICAL HARM
Take caution when in the presence of moving parts
as they may cut, crush, dismember or otherwise
injure body parts in close proximity.
Loose clothing or accessories around moving
components may get caught and pull the operator
into the machine.
BURN HAZARD
Many surfaces of the machine will become
extremely hot during the course of its operation.
Please avoid contacting the indicated hot surfaces
to avoid burns.
Surfaces will remain hot for an extended period of
time after powering down the machine. Ensure the
machine is completely cool before contact.
HIGH VOLTAGE
While powered, the machine’s electrical systems
possess sufficient voltage to electrocute any who
misuse it.
Do not attempt to tamper with the electrical
systems of the machine. If damaged wiring or
damaged circuits are discovered, please power the
machine down and contact the company
immediately.

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July, 2016
MACHINE SPECIFICATIONS
PARAMETER
VERTEK 1200
POWER SUPPLY
230V(AC)
60HZ
12AMPS
1PHASE
SPEED*
UP TO 60 BAGS PER MINUTE
BAG WIDTH
UP TO 12 IN (MM )
BAG LENGTH
2IN (50MM )TO 20IN (508MM )
AIR PRESSURE
80 PSI (5.5 BAR )
AIR CONSUMPTION
9CFM (0.25 M3/MIN )
WEIGHT
950 LBS (430 KG )
DIMENSIONS
LENGTH: 56.4IN (143.2CM )**
WIDTH: 42.2IN (107.2CM )***
HEIGHT: 65.6IN (166.6 CM )
*SPEED MAY VARY DEPENDING ON BAG MATERIAL,BAG LENGTH AND THE APPLICATION.
** LENGTH OF VERTEK 1200 WITHOUT FILM ROLLER INSTALLED
*** WIDTH MEASUREMENT INCLUDES THE CONTROL BOX

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July, 2016
INSTALLATION OF ELECTRONICS
Only a qualified electrician should make electrical connections to the facility’s electrical
circuit. It is important to check if the ground wire is firmly connected to ground and
whether its resistance meets the owner’s requirements.
1. Do not power the machine again before determining what is causing the noise and resolving the
problem.
2. Static electricity can cause problems with electrical equipment and operation, ensure that the
equipment is properly grounded during installation.
3. Ground the machine and test its ground resistance, if resistance is less than 5OHM then it is
acceptable. Any auxiliary equipment should be grounded as well.
4. If static is present in bags, the installation of static eliminator may be required. If this feature is
needed, please contact the company for additional information.
INSTALLATION OF AIR SUPPLY
The Filter Regulator is located on the right hand side of the VERTEK 1200. The VERTEK 1200 operates at
80PSI (5.5BAR)and has an air consumption of 9CFM (0.25M3/MIN.) It is important to ensure that the air
supply of the owner’s facility can meet these specifications. The air supply is designed to connect to a 3/8
NPT air hose.
Do not add any lubrication to the Filter Regulator assembly. They are already pre-lubricated.
To Adjust Air Pressure
1. Pull the knob to release it and adjust
the pressure.
2. If the knob is rotated clockwise, the
inlet pressure will increase, if rotated
counter clockwise it will decrease.
3. Press down on the knob to lock it in
place again once the pressure changes
have been completed.
IMAGE FOR REPRESENTATION ONLY

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July, 2016
MACHINE OVERVIEW

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July, 2016
MECHANICAL ASSEMBLIES
WE RECOMMEND HAVING THE FOLLOWING TOOLS AVAILABLE WHEN MAKING ADJUSTMENTS TO THE MACHINE:
METRIC ALLEN KEYS,METRIC SOCKET SET,METRIC WRENCHES,VOLT METER,SCREW DRIVERS,TAPE MEASURE,RULER,
CALIPER,ADJUSTABLE WRENCHES,AND A GREASE GUN.
FORMER
The circumference of the Former’s tube determines the width of
the bag created from it.
The Former uses tension to shape the film into a tube as it runs
over the Former’s wing. Improper installation of the Former may
cause the film to crumple, result in deformation of the bag’s fin or
poor bag seals.
Film should ride up the back of the Former’s wing and pass into
the narrow opening at the top of the wing so that it may run over
the Former’s tube. The Former’s wing is designed to create the
shape of the bag’s seal.
Use caution when removing or mounting the Former; some
Formers can be much larger and heavier than others, so
caution is required when handling them.
To remove or install a new Former on the Vertek 1200,
follow the instructions that are outlined in this section.

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July, 2016
REMOVING THE FORMER
To remove the Former, begin by opening the doors to access the interior of the machine.
Remove the quick release pin from the left hand side of the Vertical Sealing Assembly, as shown
in the image above.

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July, 2016
Swing open the Vertical Sealing Assembly in order to access the Former.
Unscrew the Former’s mounting knobs so that the Former can be removed.

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July, 2016
Loosen the handle ratchets securing the Pull Belts Assembly, by turning them in the direction
indicated. The knobs on top of the Pull Belts must also be unscrewed to allow the Pull Belts to be
pulled apart.
The bottom of the Pull Belts should rotate open in the same direction as the curved red arrow
shown above; while the top of the Pull Belts slide apart in the direction of the straight blue arrow to
release the Former.

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July, 2016
Carefully slide the Former out of the machine.
Use caution when removing or mounting the Former. Some Formers may be much larger and
heavier than others, so caution is advised when handling them.

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July, 2016
INSTALLING THE FORMER
Slide the Former into position: it is important that the back of the Forming Tube is flush against
the back of the channel. The back of the Forming Tube should be in contact with both the
Stopper and the Encoder located behind it. The Stopper supports the Forming Tube when the
Sealing Bar is pressed against it.
Secure the Former in place by screwing in its mounting knobs.

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July, 2016
Push the Pull Belts together up against the sides of the Former so that they contact the Forming
Tube.
When threading new Film through the machine, it is necessary to pull apart and then push back
together the Pull Belts. The Pull Belts should contact the Film which runs over the Forming Tube.
The Pull Belts are the mechanism by which the Vertek 1200 pulls Film through the machine;
therefore it is necessary to ensure that the Pull Belts grip the Film properly and evenly when they
are brought together.
Tighten the handle ratchets securing the Pull Belts. The knobs on top of the Pull Belts must be
tightened firmly to ensure that the Pull Belts do not move during machine operation.

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July, 2016
Swing the Vertical Sealing Assembly back to its closed position.
To adjust the Vertical Sealing Assembly’s distance to the Forming Tube, loosen the handle
ratchets on both sides of the Vertical Sealing Assembly.

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July, 2016
The Vertical Sealing Assembly has a built-in ruler in order to mark the exact location of the
Sealing Bar for reference.
When adjusting the Sealing Bar, it is recommended to leave 3/8” or 10mm from the tip of the
Sealing Bar (when the Sealing Bar’s air cylinder is not extended) to the surface of the Forming
Tube, as per the arrows in the above picture. This distance may require fine adjustment. Tighten
the handle ratchets on either side of the Sealing Bar after adjustments are completed.

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July, 2016
Reinstall the quick release pin from the left hand side of the Vertical Sealing Assembly and
secure it in place.

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July, 2016
VERTICAL SEALING ASSEMBLY
The Vertical Sealing Assembly’s Sealing Bar is responsible for the creation of the Bag’s vertical seal.
If the temperature of the Sealing Bar’s Heating Element is too low then the film may not fuse properly,
resulting in an incomplete seal. If the Heating Element’s temperature is too high then it may result in film
adhering to the Sealing Bar.
The Thermocouple measures the temperature of the Sealing Bar. If temperature readings become
irregular, it may be a sign of a damaged or worn out Thermocouple.

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July, 2016
FILM INSTALLATION
The main air supply to the machine is located on the right hand side of the Vertek 1200. Please
see the section: “Installation of Air Supply” for further details regarding air setup.
The Air Gun is located on the right side of the Vertek 1200 just under the Film Shaft.