Weishaupt W-FM 100 User guide

Installation and operating instruction
Combustion manager W-FM 100 und W-FM 200 83054802 1/2018-07

Installation and operating instruction
Combustion manager W-FM 100 und W-FM 200
83054802 1/2018-07 La 2-228
1 User instructions..............................................................................................................8
1.1  Target group.................................................................................................................. 8
1.2  Symbols.......................................................................................................................... 8
1.3  Guarantee and Liability............................................................................................... 9
2 Safety .................................................................................................................................. 10
2.1  When gas can be smelled.......................................................................................10
2.2  Safety measures.........................................................................................................10
2.2.1  Normal operation................................................................................................ 10
2.2.2  Electrical connection......................................................................................... 10
2.2.3  Gas supply........................................................................................................... 11
2.3  Alterations to the construction of the equipment ...............................................11
2.4  Noise emission ...........................................................................................................11
2.5  Disposal .......................................................................................................................11
3 Product description ..................................................................................................... 12
3.1  Variations .....................................................................................................................12
3.2  Function........................................................................................................................12
3.2.1  Burner Control.................................................................................................... 12
3.2.2  Low gas programme.......................................................................................... 12
3.2.3  Valve proving....................................................................................................... 13
3.2.4  Load controller.................................................................................................... 14
3.2.5  Variable speed drive.......................................................................................... 14
3.2.6  O2 trim / monitoring .......................................................................................... 14
3.2.7  Program sequence............................................................................................. 15
3.2.7.1  Gas direct ignition.......................................................................................15
3.2.7.2  Gas with ignition pilot valve ......................................................................16
3.2.7.3  Light oil direct ignition................................................................................18
3.2.7.4  Heavy oil direct ignition..............................................................................20
3.2.7.5  Heavy oil with gas pilot ignition................................................................22
3.3  Inputs ............................................................................................................................24
3.3.1  Voltage supply .................................................................................................... 24
3.3.2  Safety circuit........................................................................................................ 24
3.3.3  Reset..................................................................................................................... 24
3.3.4  Air pressure switch............................................................................................ 24
3.3.5  Fan contactor contact....................................................................................... 25
3.3.6  Fuel selection...................................................................................................... 25
3.3.7  Minimum oil pressure switch ........................................................................... 25
3.3.8  Max. oil pressure switch ................................................................................... 25
3.3.9  Start release Oil.................................................................................................. 26
3.3.10  Heavy oil immediate start............................................................................... 26
3.3.11  Start release Gas............................................................................................. 26
3.3.12  Valve proving gas pressure switch.............................................................. 26
3.3.13  High gas pressure switch.............................................................................. 27
3.3.14  Low gas pressure switch............................................................................... 27
3.3.15  Flame sensor .................................................................................................... 28
3.3.16  External load controller (X5-03)................................................................... 30
3.3.17  External load controller (X62)....................................................................... 31
3.3.18  External load controller (Bus)........................................................................ 31
3.3.19  Setpoint switch-over....................................................................................... 32

Installation and operating instruction
Combustion manager W-FM 100 und W-FM 200
83054802 1/2018-07 La 3-228
3.3.20  Temperature sensor........................................................................................ 33
3.3.21  Speed measurement....................................................................................... 33
3.3.22  Fuel Meter ......................................................................................................... 34
3.3.23  Flue gas temperature sensor ........................................................................ 34
3.3.24  Combustion air sensor / CO resistance circuit board............................ 34
3.3.25  O2 sensor ......................................................................................................... 35
3.4  Outputs ........................................................................................................................36
3.4.1  Alarm..................................................................................................................... 36
3.4.2  Motor..................................................................................................................... 36
3.4.3  Oil pump / magnetic coupling......................................................................... 36
3.4.4  Start signal, pressure switch relief................................................................. 37
3.4.5  Ignition .................................................................................................................. 37
3.4.6  Anti syphon valve................................................................................................ 38
3.4.7  Oil fuel valves...................................................................................................... 39
3.4.8  Fuel valves Gas .................................................................................................. 40
3.4.9  Operational display............................................................................................ 40
3.4.10  Analogue output............................................................................................... 41
3.4.11  Frequency converter ....................................................................................... 41
3.5  Technical data.............................................................................................................42
3.5.1  Electrical data ..................................................................................................... 42
3.5.2  Ambient conditions............................................................................................ 43
3.5.3  Dimensions.......................................................................................................... 44
4 Installation........................................................................................................................ 46
4.1  Installing O2 sensor ..................................................................................................46
5 Installation........................................................................................................................ 48
5.1  Electrical connection.................................................................................................48
6 Operation .......................................................................................................................... 53
6.1  Operating interface....................................................................................................53
6.1.1  Operating panel.................................................................................................. 53
6.1.2  Display .................................................................................................................. 54
6.2  Displaying and adjusting parameters ....................................................................55
6.2.1  Password ............................................................................................................. 56
6.3  Menu structure............................................................................................................57
6.4  Operation and system information.........................................................................66
6.4.1  Normal operation................................................................................................ 66
6.4.2  Fuel selection...................................................................................................... 66
6.4.3  Operating hours ................................................................................................. 67
6.4.4  Start-up counter................................................................................................. 67
6.4.5  Fuel Meter............................................................................................................ 68
6.4.6  Number of lockouts ........................................................................................... 69
6.4.7  Flame Signal........................................................................................................ 69
6.4.8  Product identification ........................................................................................ 69
6.4.9  Software version................................................................................................. 69
6.4.10  Burner identification........................................................................................ 70
6.5  Setting the display.....................................................................................................71
6.5.1  Setting the language ......................................................................................... 71
6.5.2  Set contrast......................................................................................................... 71

Installation and operating instruction
Combustion manager W-FM 100 und W-FM 200
83054802 1/2018-07 La 4-228
6.5.3  Date/Time............................................................................................................. 72
6.5.4  Units ...................................................................................................................... 72
6.6  Interfaces .....................................................................................................................73
6.6.1  Select interfaces................................................................................................. 73
6.6.2  eBus...................................................................................................................... 74
6.6.3  Modbus................................................................................................................. 74
6.6.4  Trending data...................................................................................................... 75
6.7  Manual / Automatic / Off..........................................................................................76
6.8  Burner Control............................................................................................................77
6.8.1  Times..................................................................................................................... 77
6.8.2  Signalling start prevention................................................................................ 79
6.8.3  Normal or direct start ........................................................................................ 79
6.8.4  Oil pump............................................................................................................... 80
6.8.5  Forced intermittent............................................................................................. 80
6.8.6  Pre-purge Gas.................................................................................................... 80
6.8.7  Continuous running fan .................................................................................... 81
6.8.8  Additional air pressure switch......................................................................... 81
6.8.9  Configuring input X5-03 .................................................................................. 82
6.8.10  Configuring output X4-03 ............................................................................. 83
6.8.11  Extraneous light................................................................................................ 83
6.8.12  Repetition counter........................................................................................... 83
6.9  Electronic compound................................................................................................84
6.9.1  Actuator ramps ................................................................................................... 84
6.9.2  Shutdown behaviour.......................................................................................... 84
6.9.3  Operating behaviour of frequency converter............................................... 85
6.9.4  SpecialPositions................................................................................................. 86
6.9.5  Creating load points, modulating operation................................................. 88
6.9.6  Operating and switch points, multi-stage operation.................................. 92
6.9.7  Load range........................................................................................................... 94
6.9.8  Load limit.............................................................................................................. 96
6.9.9  Start point ............................................................................................................ 96
6.10  O2 controller ............................................................................................................97
6.10.1  O2 controller operating mode ...................................................................... 98
6.10.2  O2 monitor......................................................................................................100
6.10.3  O2 trim.............................................................................................................102
6.10.4  O2 control parameters.................................................................................104
6.10.5  O2 start mode................................................................................................108
6.10.6  Type of Fuel ....................................................................................................109
6.10.7  O2 sensor .......................................................................................................110
6.10.8  Service interval for O2 sensor....................................................................110
6.10.9  Define temperature sensor..........................................................................111
6.10.10  Flue gas temperature warning threshold...............................................111
6.10.11  Combustion efficiency ...............................................................................112
6.10.12  O2 controller control variable...................................................................112
6.10.13  Status O2 controller...................................................................................112
6.10.14  Air rating........................................................................................................112
6.10.15  Diagnostic code ..........................................................................................113
6.10.16  O2 content ...................................................................................................113
6.10.17  O2 setpoint ..................................................................................................114

Installation and operating instruction
Combustion manager W-FM 100 und W-FM 200
83054802 1/2018-07 La 5-228
6.10.18  Combustion air temperature / CO switching threshold.....................114
6.10.19  Flue gas temperature .................................................................................114
6.10.20  O2 sensor temperature .............................................................................114
6.10.21  O2 sensor heating capacity .....................................................................115
6.10.22  O2 sensor wear and tear ..........................................................................115
6.10.23  Activate / deactivate O2 controller.........................................................115
6.11  CO monitor and CO controller ......................................................................... 116
6.11.1  Operating mode CO function.....................................................................118
6.11.2  Time delay limit value exceeded.................................................................118
6.12  Load controller ...................................................................................................... 119
6.12.1  Setpoint ...........................................................................................................119
6.12.2  Load controller operating mode.................................................................120
6.12.3  Sensor selection (actual value) ..................................................................122
6.12.4  Analogue inputs .............................................................................................123
6.12.5  Measuring range............................................................................................124
6.12.6  External setpoint ............................................................................................125
6.12.7  Analogue output.............................................................................................126
6.12.8  Control parameters of internal load controller ........................................128
6.12.9  Control variable calming ..............................................................................129
6.12.10  Fault signal suppression............................................................................129
6.12.11  Modulating switch differentials ................................................................130
6.12.12  Multi-stage switch differentials and switch thresholds ......................131
6.12.12.1  Multi-stage switch differentials ........................................................ 131
6.12.12.2  Multi-stage switch threshold ............................................................ 132
6.12.12.3  Low impact start.................................................................................. 132
6.12.13  Temperature sensor....................................................................................133
6.12.14  Boiler cold start function ...........................................................................134
6.12.15  Adaption........................................................................................................137
6.13  Actuators................................................................................................................ 138
6.13.1  Addressing......................................................................................................138
6.13.2  Delete curves..................................................................................................139
6.13.3  Position control ..............................................................................................139
6.14  VSD / Frequency converter................................................................................ 140
6.14.1  Frequency converter release contact .......................................................140
6.14.2  Speed measurement.....................................................................................140
6.14.3  Speed standardisation .................................................................................140
6.14.4  Actual speed...................................................................................................141
6.14.5  Setpoint output ..............................................................................................141
6.14.6  Speed deviation.............................................................................................141
6.15  Flue Gas Recirculation........................................................................................ 142
6.15.1  FGR function ..................................................................................................142
6.15.1.1  Fan on burner.......................................................................................... 142
6.15.1.2  Separate fan............................................................................................ 144
6.15.2  FGR Mode.......................................................................................................146
6.15.3  Define temperature sensor..........................................................................147
6.15.4  FGR sensor temperature .............................................................................147
6.15.5  FGR release....................................................................................................147
6.15.6  Temperature compensation ........................................................................148
6.15.7  Operating temperature.................................................................................150

Installation and operating instruction
Combustion manager W-FM 100 und W-FM 200
83054802 1/2018-07 La 6-228
6.15.8  Position limit FGR damper ..........................................................................150
6.16  Data backup .......................................................................................................... 151
6.16.1  Backup copy...................................................................................................151
6.16.2  Updating software.........................................................................................152
6.17  TÜV Test................................................................................................................. 153
6.17.1  Loss of flame...................................................................................................153
6.17.2  Safety temperature limiter............................................................................153
7 Commissioning............................................................................................................154
7.1  Prerequisite .............................................................................................................. 154
7.1.1  Adapting the motor to the frequency converter........................................154
7.2  Adjusting the burner............................................................................................... 155
7.2.1  Preparatory measures .....................................................................................155
7.2.1.1  Carry out speed standardisation .......................................................... 157
7.2.1.2  O2 module presetting ............................................................................. 158
7.2.1.3  Deactivate flue gas recirculation........................................................... 159
7.2.2  Adjusting gas side ...........................................................................................160
7.2.3  Adjust modulation oil side..............................................................................166
7.2.4  Adjust multi-stage oil side..............................................................................172
7.3  Load controller......................................................................................................... 176
7.3.1  Configure load controller................................................................................176
7.3.2  Adjust load controller ......................................................................................178
7.3.2.1  Modulating load control .......................................................................... 178
7.3.2.2  Modulating load control .......................................................................... 179
7.3.2.3  Boiler cold start function ........................................................................ 180
7.4  O2 controller............................................................................................................ 182
7.4.1  Set O2 monitor.................................................................................................182
7.4.2  Set O2 trim........................................................................................................183
7.4.3  Check and optimise O2 trim .........................................................................184
7.5  CO controller ........................................................................................................... 186
7.5.1  Set measurement amplifierLT3....................................................................186
7.5.2  Set CO control .................................................................................................187
7.6  Flue gas recirculation (temperature compensated) ........................................ 188
7.7  Set pressure switches ........................................................................................... 190
7.8  Concluding work..................................................................................................... 190
7.9  Check combustion.................................................................................................. 191
7.10  Calculate gas throughput................................................................................... 192
7.11  Ratings apportionment........................................................................................ 193
8 Servicing..........................................................................................................................194
8.1  Notes on servicing.................................................................................................. 194
8.2  Service plan.............................................................................................................. 195
9 Troubleshooting ..........................................................................................................196
9.1  Procedures for fault conditions............................................................................ 196
9.1.1  Deactivating an alarm......................................................................................197
9.2  Fault............................................................................................................................ 198
9.3  Lockout...................................................................................................................... 199
9.4  Rectifying faults....................................................................................................... 200

Installation and operating instruction
Combustion manager W-FM 100 und W-FM 200
83054802 1/2018-07 La 7-228
10 Technical documentation.......................................................................................218
10.1  Frequency converter............................................................................................ 218
10.1.1  Frequency converter Nord size I … III ......................................................219
10.1.2  Frequency converter Nord size IV..............................................................220
11 Key word index ............................................................................................................222

Installation and operating instruction
Combustion manager W-FM 100 und W-FM 200
1 User instructions
83054802 1/2018-07 La 8-228
1 User instructions
Translation of original
operating instructions
This manual forms part of the equipment and must be kept on site.
Carefully read the manual prior to working on the unit.
1.1 Target group
The manual is intended for the operator and qualified personnel. They should be
observed by all personnel working with the unit.
Work on the unit must only be carried out by personnel who have the relevant train-
ing and instruction.
Persons with limited physical, sensory or mental capabilities may only work on the
unit if they are supervised or have been trained by an authorised person.
Children must not play with the unit.
1.2 Symbols
DANGER
Immediate danger with high risk.
Non observance can lead to serious injury or death.
WARNING
Danger with medium risk.
Non observance can lead to environmental damage,
serious injury or death.
CAUTION
Danger with low risk.
Non observance can cause damage to the equip-
ment and injury to personnel.
Important information
Requires direct action
Result after an action
Itemisation
… Range of values

Installation and operating instruction
Combustion manager W-FM 100 und W-FM 200
1 User instructions
83054802 1/2018-07 La 9-228
1.3 Guarantee and Liability
Guarantee and liability claims for personal and equipment damage are excluded, if
they can be attributed to one or more of the following causes:
non approved application,
non-observance of the manual,
operation with faulty safety equipment,
continual operation despite a fault,
improper installation, commissioning, operation and service,
repairs, which have been carried out incorrectly,
the use of non original Weishaupt parts,
force majeure,
unauthorised modifications made to the unit,
the installation of additional components, which have not been tested with the
unit,
the installation of combustion chamber inserts, which impede full flame forma-
tion,
unsuitable fuels,
defects in the inlet lines.

Installation and operating instruction
Combustion manager W-FM 100 und W-FM 200
2 Safety
83054802 1/2018-07 La 10-228
2 Safety
The combustion manager W-FM 100/200 is suitable for use with:
oil burners
gas burner
dual fuel and triple fuel burners,
dual gas burners.
Improper use could:
endanger the health and safety of the user or third parties,
cause damage to the unit or other material assets.
2.1 When gas can be smelled
Avoid open flames and spark generation, for example:
do not operate light switches,
do not operate electronic equipment,
do not use mobile telephones.
Open doors and windows.
Close gas isolating valve.
Warn the inhabitants, do not ring door bells.
Leave the building.
Inform the heating contractor or gas supplier from outside of the building.
2.2 Safety measures
Safety relevant fault conditions must be eliminated immediately.
Components, which show increased wear and tear or whose design lifespan is or
will be exceeded prior to the next service should be replaced as a precaution.
The design lifespan of the components is listed in the service plan [ch.8.2].
2.2.1 Normal operation
All labels on the unit must be kept in a legible condition.
Stipulated settings, service and inspection work should be carried out at regular
intervals.
Only operate the unit with its cover closed.
Do not touch moving parts during operation.
Do not touch the oil carrying parts of medium and heavy oil burners during oper-
ation.
2.2.2 Electrical connection
For work carried out on live components:
Observe the accident prevention instructions DGUVRegulation3 and adhere to
local directives,
tools in accordance with EN 60900 should be used.

Installation and operating instruction
Combustion manager W-FM 100 und W-FM 200
2 Safety
83054802 1/2018-07 La 11-228
2.2.3 Gas supply
Only the gas supply company or an approved agent may carry out installation, al-
teration and maintenance work on gas appliances in buildings and properties.
Pipework must be subject to a combined load and valve proving test and/or us-
ability testing relative to the pressure range intended, e. g. DVGW-TRGI, work-
sheet G 600.
Inform the gas supply company about the type and size of plant prior to installa-
tion.
Local regulations and guidelines must be observed during installation, e. g.
DVGW-TRGI, worksheet G 600; TRF Band 1 and Band 2.
The gas supply pipework should be suitable for the type and quality of gas and
should be designed in such a way that it is not possible for liquids to form, e. g.
condensate. Observe vaporisation pressure and vaporisation temperature of li-
quid petroleum gas.
Use only tested and approved sealing materials, whilst observing all process in-
formation.
Re-commission the appliance when changing to a different type of gas. Chan-
ging from LPG to Natural Gas and visa versa requires a conversion.
Carry out soundness test after each service and fault rectification.
2.3 Alterations to the construction of the equipment
All conversions require written approval from Max Weishaupt GmbH.
No additional components may be fitted, which have not been tested for use
with the equipment.
Do not use combustion chamber inserts, which hinder flame burnout.
Use only original Weishaupt replacement parts.
2.4 Noise emission
The noise emissions are determined by the acoustic behaviour of all components
fitted to the combustion system.
Prolonged exposure to high noise levels can lead to loss of hearing. Provide oper-
ating personnel with protective equipment.
Noise emissions can further be reduced with a sound attenuator.
2.5 Disposal
Dispose of all materials and components in a safe and environmentally friendly way
at an authorised location. Observe local regulations.

Installation and operating instruction
Combustion manager W-FM 100 und W-FM 200
3 Product description
83054802 1/2018-07 La 12-228
3 Product description
3.1 Variations
Type Version Functions
W-FM 100 LMV51.0… Burner Control
Low gas programme
Valve proving
LMV51.1… as type LMV51.0…
Load controller
W-FM 200 LMV52.2… as type LMV51.1…
Variable speed drive
O2 trim
LMV52.4… as type LMV52.2…
FGR with temperature compensation
CO monitor and CO controller function
3.2 Function
3.2.1 Burner Control
A burner control for oil, gas and dual fuel burners is integrated in the combustion
manager.
It controls the sequence of operation, monitors the flame and communicates with all
components.
3.2.2 Low gas programme
The low gas pressure switch monitors the gas connection pressure from phase21.
If the gas pressure set at the low gas pressure switch is not achieved, the combus-
tion manager initiates a safety shutdown and starts the low gas programme.
In the low gas programme, the combustion manager initiates a restart after the low
gas waiting time (Parameter: DelayLackGas). This low gas waiting time doubles
after every unsuccessful start attempt. If the start attempts exceed the repetition
limit value (Parameter: StartRelease) the combustion manager goes to lockout.
The repetition counter and the low gas waiting time are automatically reset when
the burner starts.

Installation and operating instruction
Combustion manager W-FM 100 und W-FM 200
3 Product description
83054802 1/2018-07 La 13-228
3.2.3 Valve proving
The valve proving gas pressure switch checks if the valves are tight. It signals the
combustion manager if the pressure increases or decreases to an impermissible
level during valve proving.
Valve proving is carried out automatically by the combustion manager:
after every controlled shutdown,
prior to burner start following lockout or power outage.
1. Test phase (function sequence for valve proving valve1):
Valve1 remains closed, valve2 opens,
the gas escapes and the pressure between valve1 and valve2 reduces,
valve 2 closes again,
both valves remain closed for 10 seconds.
If the pressure increases to above the value set during these 10 seconds, valve1 is
leaking. The combustion manager initiates a controlled shutdown.
2. Test phase (function sequence for valve proving valve2):
Valve 1 opens, valve 2 remains closed,
pressure between valve1 and valve2 increases,
valve 1 closes again,
both valves remain closed for 10 seconds.
If the pressure decreases to below the value set during these 10 seconds, valve2
is leaking. The combustion manager initiates a controlled shutdown.
V1
V2
P
P
3 s 10 s 10 s3 s
80 81 82 83
A
V1
V2
P
P
V1
V2
P
P
BC
12
4
12
4
12
4
1
2
3
4
5
1Valve 1
2Valve 2
3Pressure between valve 1 and valve 2
4Valve proving gas pressure switch
5Operating phases
ADirect ignition
BIgnition gas tube
CGas ignition device

Installation and operating instruction
Combustion manager W-FM 100 und W-FM 200
3 Product description
83054802 1/2018-07 La 14-228
3.2.4 Load controller
The W-FM 200 is equipped with an internal PID load controller as standard, with
the W-FM 100 the internal load controller is optional.
The load controller is suitable for multi-stage and modulating burners. In modulating
operation, control variables calming reduces the drive impulses and protects the
actuators.
It is possible to choose between two setpoints using an external contact.
The boiler cold start function reduces the thermal load of the heat exchanger during
burner start.
3.2.5 Variable speed drive
Only the W-FM 200 is equipped with a frequency converter module for variable
speed control.
Via an analogue output (0/4-20 mA), the W-FM 200 control the frequency con-
verter of the fan motor and matches the speed to the burner capacity. This reduces
electrical consumption.
The speed and the rotation direction are monitored by an inductive proximity switch
and an asymmetrical transmitter disc.
3.2.6 O2 trim / monitoring
Only the W-FM 200 is equipped with an O2 trim function. An additional O2 module
(PLL52…) is required for O2 trim.
A sensor measures the O2 content in the flue gas. During operation, the W-FM 200
compares the O2 content with the setpoints determined during commissioning. If
deviations occur, the W-FM 200 activates the air regulating devices and corrects
the O2 content. This increases the boiler efficiency.

Installation and operating instruction
Combustion manager W-FM 100 und W-FM 200
3 Product description
83054802 1/2018-07 La 15-228
3.2.7 Program sequence
3.2.7.1 Gas direct ignition
79 8382818070 72 74 76 786260544438363432302422212012100100 4240
X4-01:1
X3-04:1
X10-...(2
X3-02:1
X4-01:3
X7-03:2
X9-03:4
X9-03:3
X9-03:2
X3-01:1
X4-02:3
79 8382818070 72 74 76 786260544438363432302422212012100100 4240
79 8382818070 72 74 76 786260544438363432302422212012100100 4240
X4-03:3(4
X9-01:1
X9-01:4
X9-01:3
(1
(1
(3
(3
(3
1
3
2
Lockout phase
Safety phase
Home run
Standby
Start-up
Start release
Fan ON
Pre-purge position
Pre-purge
Ignition position
Pre-ignition
Fuel release
Ignition OFF
Flame Signal
Partial load position
Operating setting 1 Operating setting 2
Post burn time
Post-purge position
Post-purge
Direct start
Drain valve train
Test without pressure
Fill valve train
System pressure test
Valve
proving
Inputs
Fuel selection
Safety circuit
Heat demand
Flame Signal
Air pressure switch
Fan contactor contact
Start release Gas
Low gas pressure switch
High gas pressure switch
VP gas pressure switch
Outputs
Burner motor / Fan
Ignition
Pressure switch release
Start signal
Safety valve
Fuel valve 1
Fuel valve 2
Actuators
Full load
Pre-purge position
Post-purge position
Partial load
Ignition position
Standby position
(1 Signal only required to jump to Phase 79 (direct start)
(2 with QRI / QRA7x: Input X10-02:6
with ionisation electrode: Input X10-03:1
(3 Only with continuous running fan
(4 Signal is dependent on parameter: Start/PS valve (start signal or pressure switch release)
Signal on input / output activated
No signal on input
Input without influence
Signal optional or depending on parameter settings
1Fuel actuator
2Actuators air, Aux1, Aux2 / frequency converter
3Actuator flue gas recirculation

Installation and operating instruction
Combustion manager W-FM 100 und W-FM 200
3 Product description
83054802 1/2018-07 La 16-228
3.2.7.2 Gas with ignition pilot valve
79 8382818070 72 74 76 786260544438363432302422212012100100 4240 50 52
X4-01:1
X3-04:1
X10-...(2
X3-02:1
X4-01:3
X7-03:2
X9-03:4
X9-03:3
X9-03:2
X3-01:1
X4-02:3
79 8382818070 72 74 76 786260544438363432302422212012100100 4240 50 52
79 8382818070 72 74 76 786260544438363432302422212012100100 4240 50 52
X4-03:3(4
X9-01:1
X9-01:2
X9-01:4
X9-01:3
(1
(1
(3
(3
(3
(5
1
3
2
Lockout phase
Safety phase
Home run
Standby
Start-up
Start release
Fan ON
Pre-purge position
Pre-purge
Ignition position
Pre-ignition
Fuel release
Ignition OFF
Flame Signal
Partial load position
Operating setting 1 Operating setting 2
Post burn time
Post-purge position
Post-purge
Direct start
Drain valve train
Test without pressure
Fill valve train
System pressure test
Valve
proving
Inputs
Fuel selection
Safety circuit
Heat demand
Flame Signal
Air pressure switch
Fan contactor contact
Start release Gas
Low gas pressure switch
High gas pressure switch
VP gas pressure switch
Outputs
Burner motor / Fan
Ignition
Pressure switch release
Start signal
Safety valve
Ignition pilot valve
Fuel valve 1
Actuators
Full load
Pre-purge position
Post-purge position
Partial load
Ignition position
Standby position
Flame stabilisation
Ignition pilot valve OFF
Fuel valve 2
(1 Signal only required to jump to Phase 79 (direct start)
(2 with QRI / QRA7x: Input X10-02:6
with ionisation electrode: Input X10-03:1
(3 Only with continuous running fan
(4 Signal is dependent on parameter: Start/PS valve (start signal or pressure switch release)
(5 If a pilot valve is fitted between fuel valve 1 and 2: Signal from Phase 40
If a gas ignition device is fitted in front of fuel valve 1: Signal from Phase 50

Installation and operating instruction
Combustion manager W-FM 100 und W-FM 200
3 Product description
83054802 1/2018-07 La 17-228
Signal on input / output activated
No signal on input
Input without influence
Signal optional or depending on parameter settings
1Fuel actuator
2Actuators air, Aux1, Aux2 / frequency converter
3Actuator flue gas recirculation

Installation and operating instruction
Combustion manager W-FM 100 und W-FM 200
3 Product description
83054802 1/2018-07 La 18-228
3.2.7.3 Light oil direct ignition
7970 72 74 76 786260544438363432302422212012100100 4240
X4-01:2
X3-04:1
X10-...(2
X3-02:1
X4-01:3
X5-01:2
X5-02:2
X6-01:1
X3-01:1
X6-02:3
X4-02:3
7970 72 74 76 786260544438363432302422212012100100 4240
7970 72 74 76 786260544438363432302422212012100100 4240
X4-03:3(6
X6-03:3
X8-02/03
X7-02:3
X7-01:3
(1
(1
(3
(3
(3
(4 (5 (5
(4
(5
(5
1
3
2
Lockout phase
Safety phase
Home run
Standby
Start-up
Start release
Fan ON
Pre-purge position
Pre-purge
Ignition position
Pre-ignition
Fuel release
Ignition OFF
Flame Signal
Partial load position
Operating setting 1 Operating setting 2
Post burn time
Post-purge position
Post-purge
Direct start
Inputs
Fuel selection
Safety circuit
Heat demand
Flame Signal
Air pressure switch
Fan contactor contact
Minimum oil pressure switch
Max. oil pressure switch
Start release Oil
Outputs
Burner motor / Fan
Ignition
Pressure switch release
Start signal
Anti syphon valve
Fuel valve 1
Fuel valve 2
Actuators
Full load
Pre-purge position
Post-purge position
Partial load
Ignition position
Standby position
Fuel valve 3
Magnetic coupling / Oil pump
(1 Signal only required to jump to Phase 79 (direct start)
(2 with QRI / QRA7x: Input X10-02:6
with QRA2: Input X10-03:1
with QRB: Input X10-02:1
(3 Only with continuous running fan
(4 Signal depends on parameter: OnIgnPointOilIgnition (long or short pre-ignition)
(5 Signal depends on parameter: OilPumpCoupling (direct coupling)
(6 Signal depends on parameter: Start/PS valve

Installation and operating instruction
Combustion manager W-FM 100 und W-FM 200
3 Product description
83054802 1/2018-07 La 19-228
Signal on input / output activated
No signal on input
Input without influence
Signal optional or depending on parameter settings
1Fuel actuator
2Actuators air, Aux1, Aux2 / frequency converter
3Actuator flue gas recirculation

Installation and operating instruction
Combustion manager W-FM 100 und W-FM 200
3 Product description
83054802 1/2018-07 La 20-228
3.2.7.4 Heavy oil direct ignition
(5 (5
7970 72 74 76 786260544438363432302422212012100100 4240
X4-01:2
X3-04:1
X10-...(2
X3-02:1
X4-01:3
X5-01:2
X5-02:2
X3-01:1
X6-02:3
X4-02:3
7970 72 74 76 786260544438363432302422212012100100 4240
7970 72 74 76 786260544438363432302422212012100100 4240
X4-03:3(6
X6-03:3
X8-02/03
X7-02:3
X7-01:3
(1
(1
(3
(3
(3
(4
(4
X6-01:1
X6-01:3
(5
(5
1
3
2
Lockout phase
Safety phase
Home run
Standby
Start-up
Start release
Fan ON
Pre-purge position
Pre-purge
Ignition position
Pre-ignition
Fuel release
Ignition OFF
Flame Signal
Partial load position
Operating setting 1 Operating setting 2
Post burn time
Post-purge position
Post-purge
Direct start
Inputs
Fuel selection
Safety circuit
Heat demand
Flame Signal
Air pressure switch
Fan contactor contact
Minimum oil pressure switch
Max. oil pressure switch
Start release Oil
Outputs
Burner motor / Fan
Ignition
Pressure switch release
Start signal
Anti syphon valve
Fuel valve 1
Fuel valve 2
Actuators
Full load
Pre-purge position
Post-purge position
Partial load
Ignition position
Standby position
Fuel valve 3
Magnetic coupling / Oil pump
Heavy oil immediate start
(1 Signal only required to jump to Phase 79 (direct start)
(2 with QRI / QRA7x: Input X10-02:6
with QRA2: Input X10-03:1
with QRB: Input X10-02:1
(3 Only with continuous running fan
(4 Signal depends on parameter: OnIgnPointOilIgnition (long or short pre-ignition)
(5 Signal depends on parameter: OilPumpCoupling (direct coupling)
(6 Signal depends on parameter: Start/PS valve