WELBA WTS-200 User manual
Page # Page 1
105871 - WTS-200 11.06.2019
Universal tank control
WTS-200 Firmware V0.5
welba.de
Installation and operating instructions
for plant engineering companies,
installers and service engineers
Measuring - Controlling - Regulating
All from the same source
Programmable via
configuration software
WELBA „KONSOFT"
Page 2 Page 3
105871 - WTS-200 11.06.2019 105871 - WTS-200 11.06.2019
Contents Appliance description
The WTS-200 is a universal tank control unit combining a modern milk
cooling regulator and a complete cleaning programme control system in
one.
The control unit has various operating modes:
!OFF mode (with continuous stirring function)
The control unit is on stand-by. The display shows 'OFF', the LEDs
are out and all output replays are deactivated.
In the OFF mode the agitator can be switched on and off by press-
ing a button. In parameter [C25] can be set after which time the
agitator switches off automatically.
The following operating modes can only be selected from the OFF
mode. It is not possible to switch directly from one of them to
another.
CAUTION: The control unit is live even when switched off.
!Cooling mode
The current milk temperature, as measured, is permanently
displayed.
It is possible to switch between two freely adjustable target temper-
atures by pressing a button. If the milk temperature exceeds the
selected target temperature (T1 or T2) by the hysteresis value, the
compressor relay and agitator are automatically activated. Once
the target temperature is reached, the compressor switches off,
while the agitator continues to operate for the pre-set 'after-stirring'
time.
During non-cooling periods the agitator switches on at pre-set
intervals in order to ensure an even temperature throughout the
milk.
Independently of this a short or long 'intermediate stirring' period
can be selected during cooling by pressing a button.
Start cooling mode by pressing button on foil keyboard:
If the delayed start is activated (parameter [P62]), cooling starts for
the first milking after a delay. If the cooling button is pressed twice,
cooling starts immediately.
Start cooling mode via digital input:
The cooling starts immediately - depending on the setting in
parameter [C79] - or with a delayed start cooling.
!cleaning mode
The cleaning timer controls water intake as either by time or level,
selected. All running times (heater, pump, detergent injection) can
be set separately. Detergent switchover from alkaline to acidic can
also be set.
The WTS-200 controls the various processes and times needed
for a thorough wash fully automatically.
Following a power failure the control unit restarts in the mode
in which it was operating before the outage.
Appliance decription . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Safety .....................................................4
- Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Installation .................................................5
- Installation of housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
- Fitting the sensor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
- Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
- Connection diagramm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Technical data ..............................................8
- Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
- Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Operating levels .............................................9
Operation of working level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
- Button functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
- Meaning of LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
- Operating modes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Cleaning programme description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
- Cleaning programme diagramm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
- Cleaning stage 1 -> Pre rinse 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
- Cleaning stage 2 -> Main rinse 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
- Cleaning stage 3 -> Main rinse 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
- Cleaning stage 4 -> Intermediate rinse . . . . . . . . . . . . . . . . . . . . . . . 18
- Cleaning stage 5 -> Main rinse 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
- Cleaning stage 6 -> After rinse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
- Cleaning with alkaline or acidic detergent . . . . . . . . . . . . . . . . . . . . . 21
- Time of dosing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
- Faults during cleaning process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
- Manual stop of the cleaning process. . . . . . . . . . . . . . . . . . . . . . . . . 22
- Power failure during the cleaning process. . . . . . . . . . . . . . . . . . . . . 23
- Service functions for testing the cleaning cycle. . . . . . . . . . . . . . . . . 23
Adjustment of parameters in general. . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Operation of 'General cooling parameters' level. . . . . . . . . . . . . . . . . . 26
Operation of 'Extended cooling parameters' level . . . . . . . . . . . . . . . . 28
Operation of 'General cleaning parameters' level. . . . . . . . . . . . . . . . . 30
Operation of 'Extended cleaning parameters' level ...............33
Operation of 'I / O test parameter' level . . . . . . . . . . . . . . . . . . . . . . . . . 35
Fault indication on the display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Sonstige Hinweise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
- Function "Intermediate stirring" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
- "Continuous stirring" function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
- Setting the actual value correction . . . . . . . . . . . . . . . . . . . . . . . . . . 38
- Adjustment of level control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
- Procedure following power failure . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
General measures when using electronic control systems. . . . . . . . . 40
Disposal...................................................42
Page 2 Page 3
105871 - WTS-200 11.06.2019 105871 - WTS-200 11.06.2019
Contents Appliance description
The WTS-200 is a universal tank control unit combining a modern milk
cooling regulator and a complete cleaning programme control system in
one.
The control unit has various operating modes:
!OFF mode (with continuous stirring function)
The control unit is on stand-by. The display shows 'OFF', the LEDs
are out and all output replays are deactivated.
In the OFF mode the agitator can be switched on and off by press-
ing a button. In parameter [C25] can be set after which time the
agitator switches off automatically.
The following operating modes can only be selected from the OFF
mode. It is not possible to switch directly from one of them to
another.
CAUTION: The control unit is live even when switched off.
!Cooling mode
The current milk temperature, as measured, is permanently
displayed.
It is possible to switch between two freely adjustable target temper-
atures by pressing a button. If the milk temperature exceeds the
selected target temperature (T1 or T2) by the hysteresis value, the
compressor relay and agitator are automatically activated. Once
the target temperature is reached, the compressor switches off,
while the agitator continues to operate for the pre-set 'after-stirring'
time.
During non-cooling periods the agitator switches on at pre-set
intervals in order to ensure an even temperature throughout the
milk.
Independently of this a short or long 'intermediate stirring' period
can be selected during cooling by pressing a button.
Start cooling mode by pressing button on foil keyboard:
If the delayed start is activated (parameter [P62]), cooling starts for
the first milking after a delay. If the cooling button is pressed twice,
cooling starts immediately.
Start cooling mode via digital input:
The cooling starts immediately - depending on the setting in
parameter [C79] - or with a delayed start cooling.
!cleaning mode
The cleaning timer controls water intake as either by time or level,
selected. All running times (heater, pump, detergent injection) can
be set separately. Detergent switchover from alkaline to acidic can
also be set.
The WTS-200 controls the various processes and times needed
for a thorough wash fully automatically.
Following a power failure the control unit restarts in the mode
in which it was operating before the outage.
Appliance decription . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Safety .....................................................4
- Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Installation .................................................5
- Installation of housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
- Fitting the sensor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
- Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
- Connection diagramm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Technical data ..............................................8
- Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
- Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Operating levels .............................................9
Operation of working level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
- Button functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
- Meaning of LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
- Operating modes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Cleaning programme description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
- Cleaning programme diagramm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
- Cleaning stage 1 -> Pre rinse 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
- Cleaning stage 2 -> Main rinse 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
- Cleaning stage 3 -> Main rinse 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
- Cleaning stage 4 -> Intermediate rinse . . . . . . . . . . . . . . . . . . . . . . . 18
- Cleaning stage 5 -> Main rinse 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
- Cleaning stage 6 -> After rinse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
- Cleaning with alkaline or acidic detergent . . . . . . . . . . . . . . . . . . . . . 21
- Time of dosing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
- Faults during cleaning process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
- Manual stop of the cleaning process. . . . . . . . . . . . . . . . . . . . . . . . . 22
- Power failure during the cleaning process. . . . . . . . . . . . . . . . . . . . . 23
- Service functions for testing the cleaning cycle. . . . . . . . . . . . . . . . . 23
Adjustment of parameters in general. . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Operation of 'General cooling parameters' level. . . . . . . . . . . . . . . . . . 26
Operation of 'Extended cooling parameters' level . . . . . . . . . . . . . . . . 28
Operation of 'General cleaning parameters' level. . . . . . . . . . . . . . . . . 30
Operation of 'Extended cleaning parameters' level ...............33
Operation of 'I / O test parameter' level . . . . . . . . . . . . . . . . . . . . . . . . . 35
Fault indication on the display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Sonstige Hinweise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
- Function "Intermediate stirring" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
- "Continuous stirring" function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
- Setting the actual value correction . . . . . . . . . . . . . . . . . . . . . . . . . . 38
- Adjustment of level control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
- Procedure following power failure . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
General measures when using electronic control systems. . . . . . . . . 40
Disposal...................................................42
Page 4 Page 5
Safety
The universal tank control type WTS-200 is used to control heating and
cooling systerns, alarm devices, fans, etc.
Any other use of the device is permitted only with prior written permissi-
on from the manufacturer.
The universal tank control is ready for use once the parameters have
been set. lt should not be used before this has been done as this might
result in damage to the plant and the item to be cooled or heated.
The device is fitted with a resistance temperature sensor.
The device must not be installed in potentially explosive
atmospheres.
The universal tank control type WTS-200 fulfils the EC requi-
rements for electromagnetic compatibility (EMC) and the Low
Voltage Directive (LVD).
The safety components meet the VDE regulations.
Intended use
These operating instructions contain important technical
and safety information.
Please read carefully before installation and before any
work on or with the regulator.
The universal tank control must be installed by an authori-
sed specialist observing local safety regulations.
Access to the environment when connected must be
restricted to specialised personnel.
The universal tank control contains live components and
must not be opened up.
lt must not be used if the housing or connection terminals
are damaged.
No fluids must penetrate the housing.
The universal tank control may not be exported to the USA
without the manufacturer's express permission.
Installation
40 mm
6,0 mm
6,1 mm
166
95
156
96
R3
105871 - WTS-200 11.06.2019 105871 - WTS-200 11.06.2019
Drilling diagram
It is essential not to install the device under the following conditions:
"severe jolting or vibration
"permanent contact with water
"relative humidity of more than 90%
"sharply fluctuating temperatures (condensation)
"operation in an aggressive atmosphere (ammonia or sulphur
fumes) - risk of oxidation
"operation in the immediate vicinity of radio transmitters with high
levels of spurious radiation.
Installation of housing
For fixing the housing please follow the instructions:
!Place the seal carefully in the groove. Ensure it is not twisted.
!Insert the housing from the front through the switchboard cut-out
and fasten using the screws provided.
!Carry out the electrical wiring and sensor connection in accordance
with the following description.
Fitting the sensor
The sensor cable must not be chafed or kinked.
There must be no substantial mechanical pressure on the
sensor tube.
Do not place the sensor and the high-voltage cable in the
same cable conduit (not even within the switchbox).
Temperature range sensor cable -10°C .. +70°C
Changing the sensor cable length
lf it is necessary to shorten or lengthen the sensor cable on installation
(or if a sensor other than the one supplied is to be fitted), the "actual
value correction" parameter must be adjusted accordingly. See the
section "Setting the actual value correction" on page 38.
Page 4 Page 5
Safety
The universal tank control type WTS-200 is used to control heating and
cooling systerns, alarm devices, fans, etc.
Any other use of the device is permitted only with prior written permissi-
on from the manufacturer.
The universal tank control is ready for use once the parameters have
been set. lt should not be used before this has been done as this might
result in damage to the plant and the item to be cooled or heated.
The device is fitted with a resistance temperature sensor.
The device must not be installed in potentially explosive
atmospheres.
The universal tank control type WTS-200 fulfils the EC requi-
rements for electromagnetic compatibility (EMC) and the Low
Voltage Directive (LVD).
The safety components meet the VDE regulations.
Intended use
These operating instructions contain important technical
and safety information.
Please read carefully before installation and before any
work on or with the regulator.
The universal tank control must be installed by an authori-
sed specialist observing local safety regulations.
Access to the environment when connected must be
restricted to specialised personnel.
The universal tank control contains live components and
must not be opened up.
lt must not be used if the housing or connection terminals
are damaged.
No fluids must penetrate the housing.
The universal tank control may not be exported to the USA
without the manufacturer's express permission.
Installation
40 mm
6,0 mm
6,1 mm
166
95
156
96
R3
105871 - WTS-200 11.06.2019 105871 - WTS-200 11.06.2019
Drilling diagram
It is essential not to install the device under the following conditions:
"severe jolting or vibration
"permanent contact with water
"relative humidity of more than 90%
"sharply fluctuating temperatures (condensation)
"operation in an aggressive atmosphere (ammonia or sulphur
fumes) - risk of oxidation
"operation in the immediate vicinity of radio transmitters with high
levels of spurious radiation.
Installation of housing
For fixing the housing please follow the instructions:
!Place the seal carefully in the groove. Ensure it is not twisted.
!Insert the housing from the front through the switchboard cut-out
and fasten using the screws provided.
!Carry out the electrical wiring and sensor connection in accordance
with the following description.
Fitting the sensor
The sensor cable must not be chafed or kinked.
There must be no substantial mechanical pressure on the
sensor tube.
Do not place the sensor and the high-voltage cable in the
same cable conduit (not even within the switchbox).
Temperature range sensor cable -10°C .. +70°C
Changing the sensor cable length
lf it is necessary to shorten or lengthen the sensor cable on installation
(or if a sensor other than the one supplied is to be fitted), the "actual
value correction" parameter must be adjusted accordingly. See the
section "Setting the actual value correction" on page 38.
Page 6 Page 7
Installation
Before connecting ensure that the mains voltage is the
same as indicated on the device's type plate.
Incorrect electrical connection can cause damage to the
tank control and to the equipment.
The mains voltage should not be switched on until all
components including the sensor are connected.
No appliances with current levels in excess of the maxi-
mum values indicated on the relays should be connected
to the relay contacts
Use contactors.
Downstream contactors must be fitted with an RC protecti-
on circuit. (see also page 41).
230V AC
50/60Hz
K2 K3 K4 K5 K6 K7 K8 K9 K10
A1
A2
5 6 7 8 9 10 11 12 13 14
Safety switch
Temp. sensor
KTY81-210
RS-485 PC
max. switching current relay:
K1...K10 5A/230VAC1
Cleaning activ
K1
1 2 3
25 24 23 22 21 20 19 18 17 16
Remote start
cooling
free
Level input
Digital inputs
105871 - WTS-200 11.06.2019 105871 - WTS-200 11.06.2019
Installation
Electrical connection Connection diagram
!Electrical connections must be as shown in the diagram below.
!Use cable bushes.
!Make sure that cables cannot chafe.
!Observe relay current rating.
!In all cases use contactors for pump, compressor and heater.
!Do not feed digital inputs with external voltage! Use potential-free
switches.
Agitator
Compressor
Cold water valve
Warm water valve
Detergent alkaline
Drain valve
Heater
Cleaning pump
Infeed actuators
Detergent acid
Page 6 Page 7
Installation
Before connecting ensure that the mains voltage is the
same as indicated on the device's type plate.
Incorrect electrical connection can cause damage to the
tank control and to the equipment.
The mains voltage should not be switched on until all
components including the sensor are connected.
No appliances with current levels in excess of the maxi-
mum values indicated on the relays should be connected
to the relay contacts
Use contactors.
Downstream contactors must be fitted with an RC protecti-
on circuit. (see also page 41).
230V AC
50/60Hz
K2 K3 K4 K5 K6 K7 K8 K9 K10
A1
A2
5 6 7 8 9 10 11 12 13 14
Safety switch
Temp. sensor
KTY81-210
RS-485 PC
max. switching current relay:
K1...K10 5A/230VAC1
Cleaning activ
K1
1 2 3
25 24 23 22 21 20 19 18 17 16
Remote start
cooling
free
Level input
Digital inputs
105871 - WTS-200 11.06.2019 105871 - WTS-200 11.06.2019
Installation
Electrical connection Connection diagram
!Electrical connections must be as shown in the diagram below.
!Use cable bushes.
!Make sure that cables cannot chafe.
!Observe relay current rating.
!In all cases use contactors for pump, compressor and heater.
!Do not feed digital inputs with external voltage! Use potential-free
switches.
Agitator
Compressor
Cold water valve
Warm water valve
Detergent alkaline
Drain valve
Heater
Cleaning pump
Infeed actuators
Detergent acid
Page 8 Page 9
Technische Änderungen vorbehalten.
40 mm
6,0 mm
6,1 mm
Technical data
Operating voltage 230V AC +/-10%, 50 Hz
Relay contacts 10 performance relays
max. switching current each 5A AC1 - 250V AC
max. switching voltage 250V AC - 50 Hz
Display 13 mm LED - Display, 3 digits
LED switching status displays 3 mm
Display range -99 .. 999
Number of Sensors 1
Sensor type KTY 81-210
Sensor cable lenght 2 metres (or as required)
Measurement range -5° .. +70°C
Temperature resolution 0,1°C
Control mode two-step-controller
Hysteresis* 0,1 K .. 10,0 K
(standard adjusting 0,7 K)
Water detection via level monitor (optionally)
Target temperature T1* standard adjusting 4°C
Target temperature T2* standard adjusting 4°C
Digital inputs 3 (via optocoupler)
Connection Push-in screw connections
for cables up to 2.5 mm²
Housing FEG 106/175 M
- front dimension 106 x 175 mm
- front panel cut out 156 x 96 mm
- insertion depht 45 mm
Protection (housing front) IP 65
Environment specifications:
- Operation temperature 0° .. +50°C
- Storage temperature -20° .. +70°C
- max. humidity 75% (no dew)
Operating levels
Working level
for normal daily operation
General cooling parameters Code: 212
Extended cooling parameters Code: 345
Geneal cleaning parameters Code: 454
Extended cleaning parameters Code: 567
I/O test parameters Code: 0E5
CODE
Control
105871 - WTS-200 11.06.2019 105871 - WTS-200 11.06.2019
Sensor
Sensors other than our standard type are available on request
(different bush from or cable length).
Some of the options are shown here.
Sensor element
Bush material
Bush length
Bush diameter
Cable material
Measurement range
Cable lenght
Protection type
KTY sensor
1.4301(V2A)
40 mm
6.0 mm +/- 0.1
PVC
-10 .. 70° C
Standard 2 metres
IP 65
Operation of the WTS-200 takes place at various levels:
Working level:
… for normal daily operation.
!OFF mode = control unit switched off.
!Start cooling mode.
!Start cleaning mode.
The subsidiary parameters are accessed by entering a code in
order to avoid their accidental alteration.
General cooling parameters
Parameters such as target values, hysteresis etc. are set here.
Extended cooling parameters
For programming the control unit's individual tank-specific cooling func-
tions.
General cleaning parameters
Parameters such as times are set here.
Extended cleaning parameters
For programming the control unit's individual tank-specific cleaning
functions.
I/O test parameters
is used to test the relay as well as the output and input functions.
Page 8 Page 9
Technische Änderungen vorbehalten.
40 mm
6,0 mm
6,1 mm
Technical data
Operating voltage 230V AC +/-10%, 50 Hz
Relay contacts 10 performance relays
max. switching current each 5A AC1 - 250V AC
max. switching voltage 250V AC - 50 Hz
Display 13 mm LED - Display, 3 digits
LED switching status displays 3 mm
Display range -99 .. 999
Number of Sensors 1
Sensor type KTY 81-210
Sensor cable lenght 2 metres (or as required)
Measurement range -5° .. +70°C
Temperature resolution 0,1°C
Control mode two-step-controller
Hysteresis* 0,1 K .. 10,0 K
(standard adjusting 0,7 K)
Water detection via level monitor (optionally)
Target temperature T1* standard adjusting 4°C
Target temperature T2* standard adjusting 4°C
Digital inputs 3 (via optocoupler)
Connection Push-in screw connections
for cables up to 2.5 mm²
Housing FEG 106/175 M
- front dimension 106 x 175 mm
- front panel cut out 156 x 96 mm
- insertion depht 45 mm
Protection (housing front) IP 65
Environment specifications:
- Operation temperature 0° .. +50°C
- Storage temperature -20° .. +70°C
- max. humidity 75% (no dew)
Operating levels
Working level
for normal daily operation
General cooling parameters Code: 212
Extended cooling parameters Code: 345
Geneal cleaning parameters Code: 454
Extended cleaning parameters Code: 567
I/O test parameters Code: 0E5
CODE
Control
105871 - WTS-200 11.06.2019 105871 - WTS-200 11.06.2019
Sensor
Sensors other than our standard type are available on request
(different bush from or cable length).
Some of the options are shown here.
Sensor element
Bush material
Bush length
Bush diameter
Cable material
Measurement range
Cable lenght
Protection type
KTY sensor
1.4301(V2A)
40 mm
6.0 mm +/- 0.1
PVC
-10 .. 70° C
Standard 2 metres
IP 65
Operation of the WTS-200 takes place at various levels:
Working level:
… for normal daily operation.
!OFF mode = control unit switched off.
!Start cooling mode.
!Start cleaning mode.
The subsidiary parameters are accessed by entering a code in
order to avoid their accidental alteration.
General cooling parameters
Parameters such as target values, hysteresis etc. are set here.
Extended cooling parameters
For programming the control unit's individual tank-specific cooling func-
tions.
General cleaning parameters
Parameters such as times are set here.
Extended cleaning parameters
For programming the control unit's individual tank-specific cleaning
functions.
I/O test parameters
is used to test the relay as well as the output and input functions.
Page 10 Page 11
T1 T2
°C
Mode
The working level is for normal daily
milk-cooling operation. In cooling
mode, the current milk temperature
as measured is permanently dis-
played.
Button functions
Meaning of LEDs
T1
T2
Mode
Mode
T1 T2
°C
Mode
105871 - WTS-200 11.06.2019 105871 - WTS-200 11.06.2019
Operation of working level Operation of working level
Working level
for normal daily operation
General cooling parameters Code: 212
Extended cooling parameters Code: 345
Geneal cleaning parameters Code: 454
Extended cleaning parameters Code: 567
I/O test parameters Code: 0E5
To change to a different
mode always press the
'OFF/SET' button first.
Active modes are closed
down by pressing the 'OFF'
button.
OFF / Set button
!Switch regulator to STANDBY
!Switch off continuous stirring
!Acknowledge error
!Switch to programming mode (press button for 3 seconds)
COOLING button
in OFF mode = Start cooling
press twice = Bypass coolingstart delay.
in cooling mode Switch between target temperatures T1/T2 =
AGITATOR button
in OFF mode = Continuous stirring
in (press 1 sec.) cooling mode 'Intermediate stirring SHORT'
in cooling mode (press 3 sec.) 'Intermediate stirring LONG'
See also section:
'Intermediate stirring options' on page 7.3
WASHING button
in OFF mode = Start cleaning
During the cleaning process = Special function when
commissioning / Service
See page 23
LED "AGITATOR”
in all mode Agitator is switched on
LED "COMPRESSOR"
continuous Compressor contactor is switched on
blinking Minimum switch-off time (swing
protection) is still active
LED "T1” Target temperature 'T1' active
LED "T2” Target temperature 'T ' active 2
LED “WASH END” continuous cleaning is completed
LED "COOLING MODE"
blinking Cooling start delay is activ
continuous "Cooling mode" is activ
LED "CLEANING MODE"
"Cleaning mode" is activcontinuous
Page 10 Page 11
T1 T2
°C
Mode
The working level is for normal daily
milk-cooling operation. In cooling
mode, the current milk temperature
as measured is permanently dis-
played.
Button functions
Meaning of LEDs
T1
T2
Mode
Mode
T1 T2
°C
Mode
105871 - WTS-200 11.06.2019 105871 - WTS-200 11.06.2019
Operation of working level Operation of working level
Working level
for normal daily operation
General cooling parameters Code: 212
Extended cooling parameters Code: 345
Geneal cleaning parameters Code: 454
Extended cleaning parameters Code: 567
I/O test parameters Code: 0E5
To change to a different
mode always press the
'OFF/SET' button first.
Active modes are closed
down by pressing the 'OFF'
button.
OFF / Set button
!Switch regulator to STANDBY
!Switch off continuous stirring
!Acknowledge error
!Switch to programming mode (press button for 3 seconds)
COOLING button
in OFF mode = Start cooling
press twice = Bypass coolingstart delay.
in cooling mode Switch between target temperatures T1/T2 =
AGITATOR button
in OFF mode = Continuous stirring
in (press 1 sec.) cooling mode 'Intermediate stirring SHORT'
in cooling mode (press 3 sec.) 'Intermediate stirring LONG'
See also section:
'Intermediate stirring options' on page 7.3
WASHING button
in OFF mode = Start cleaning
During the cleaning process = Special function when
commissioning / Service
See page 23
LED "AGITATOR”
in all mode Agitator is switched on
LED "COMPRESSOR"
continuous Compressor contactor is switched on
blinking Minimum switch-off time (swing
protection) is still active
LED "T1” Target temperature 'T1' active
LED "T2” Target temperature 'T ' active 2
LED “WASH END” continuous cleaning is completed
LED "COOLING MODE"
blinking Cooling start delay is activ
continuous "Cooling mode" is activ
LED "CLEANING MODE"
"Cleaning mode" is activcontinuous
Page 12 Page 13
Mode
T1 T2
°C
Mode
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Operation of working level Operation of working level
Operating modes
Cooling can be started only if
the safety switch for the tank
outlet is open.
Only relevant if parameter [r10] is
set to 1
if present:
OFF mode (with continuous stirring function)
If the display shows „OFF“ the control is in standby-mode.
Permanent stirring function:
In the OFF mode the agitator can be switched on with the button “agita-
tor” and switched off with the button “OFF”. During the stirring cycle, a
rotating bar appears on the display.
If the agitator is not switched off manually or switched to another mode,
an automatic switching off takes place according to the time set in [C25].
(If the parameter is set to ‚0' there is no automatic switch off).
The cooling and the cleaning mode can only be selected from OFF
mode and it is not possible to switch directly between them.
CAUTION: The control unit is live even when switched off.
Cooling mode
Cooling start release MANUAL
!Press “COOLING” button on foil keyboard in OFF-mode:
"Either LED ‚T1' or ‚T2' flashes (for target temperature 1 or 2).
"At the same time the display briefly shows the current target temper-
ature before the current medium temperature appears.
"If the other target temperature is desired: Press the "COOLING"
button again (The switching from T1 to T2 can be blocked via param-
eter [P80]).
"If 'Cooling start delay' [P62] is programmed cooling will not start
immediately. During the delay the cooling mode LED blinks. Press
the 'COOLING' button twice in succession to start cooling without a
delay.
"The milk will now be cooled to the set target temperature. The agita-
tor motor runs continuously. If the milk temperature is already lower
than the target temperature only the agitator operates.
"When the target temperature is reached the compressor switches
off.
"The agitator switches off at the end of the 'after-stirring' time [C20].
"During cooling pauses the agitator switches on periodically: in
accordance with the 'pause time' set [C21], for the duration of the
'after-stirring' time [C20], in order to ensure an even temperature
throughout the milk.
"If the milk temperature exceeds the selected target temperature by
the set 'hysteresis' value [C10 or C11] the compressor and agitator
automatically start again.
DIRECT START digital starting of cooling
!Start cooling via digital input – Direct start
"The cooling starts immediately - depending on the setting in parame-
ter [C79] - or with a delayed start cooling.
Stirring in cooling mode = INTERMEDIATE STIRRING
!Briefly press 'AGITATOR' in cooling mode:
C23A short intermediate stirring period [duration = ] is triggered.
!Press 'AGITATOR' in cooling mode for around 5 seconds:
C24A long intermediate stirring period [duration = ] is triggered.
37See also the section: 'Intermediate stirring options' on page .
Cleaning mode
!: (out of OFF mode)Press 'WASHING' button
The cleaning programme will be carried out automatically accord-
ing to your default settings. Depending on the setting in [r97], the
display indicates the current cleaning stage or the temperature.
Exception: During the heating stages the current water tempera-
ture is displayed.
Special function for commissioning / Service
For commissioning- and Service purposes all rinsing steps can be manu-
ally switched (see next page).
Procedure see page 23.
Page 12 Page 13
Mode
T1 T2
°C
Mode
105871 - WTS-200 11.06.2019 105871 - WTS-200 11.06.2019
Operation of working level Operation of working level
Operating modes
Cooling can be started only if
the safety switch for the tank
outlet is open.
Only relevant if parameter [r10] is
set to 1
if present:
OFF mode (with continuous stirring function)
If the display shows „OFF“ the control is in standby-mode.
Permanent stirring function:
In the OFF mode the agitator can be switched on with the button “agita-
tor” and switched off with the button “OFF”. During the stirring cycle, a
rotating bar appears on the display.
If the agitator is not switched off manually or switched to another mode,
an automatic switching off takes place according to the time set in [C25].
(If the parameter is set to ‚0' there is no automatic switch off).
The cooling and the cleaning mode can only be selected from OFF
mode and it is not possible to switch directly between them.
CAUTION: The control unit is live even when switched off.
Cooling mode
Cooling start release MANUAL
!Press “COOLING” button on foil keyboard in OFF-mode:
"Either LED ‚T1' or ‚T2' flashes (for target temperature 1 or 2).
"At the same time the display briefly shows the current target temper-
ature before the current medium temperature appears.
"If the other target temperature is desired: Press the "COOLING"
button again (The switching from T1 to T2 can be blocked via param-
eter [P80]).
"If 'Cooling start delay' [P62] is programmed cooling will not start
immediately. During the delay the cooling mode LED blinks. Press
the 'COOLING' button twice in succession to start cooling without a
delay.
"The milk will now be cooled to the set target temperature. The agita-
tor motor runs continuously. If the milk temperature is already lower
than the target temperature only the agitator operates.
"When the target temperature is reached the compressor switches
off.
"The agitator switches off at the end of the 'after-stirring' time [C20].
"During cooling pauses the agitator switches on periodically: in
accordance with the 'pause time' set [C21], for the duration of the
'after-stirring' time [C20], in order to ensure an even temperature
throughout the milk.
"If the milk temperature exceeds the selected target temperature by
the set 'hysteresis' value [C10 or C11] the compressor and agitator
automatically start again.
DIRECT START digital starting of cooling
!Start cooling via digital input – Direct start
"The cooling starts immediately - depending on the setting in parame-
ter [C79] - or with a delayed start cooling.
Stirring in cooling mode = INTERMEDIATE STIRRING
!Briefly press 'AGITATOR' in cooling mode:
C23A short intermediate stirring period [duration = ] is triggered.
!Press 'AGITATOR' in cooling mode for around 5 seconds:
C24A long intermediate stirring period [duration = ] is triggered.
37See also the section: 'Intermediate stirring options' on page .
Cleaning mode
!: (out of OFF mode)Press 'WASHING' button
The cleaning programme will be carried out automatically accord-
ing to your default settings. Depending on the setting in [r97], the
display indicates the current cleaning stage or the temperature.
Exception: During the heating stages the current water tempera-
ture is displayed.
Special function for commissioning / Service
For commissioning- and Service purposes all rinsing steps can be manu-
ally switched (see next page).
Procedure see page 23.
Page 14 Page 15
Cleaning cycle
A cleaning cycle consists of up to six different cleaning stages. The fre-
quency of each stage during a cycle can be set by the user. See parame-
ter [r41 to r46].
Cleaning stage
Each cleaning cycle consist of up to 6 programme steps which are run-
ning subsequently.
Programme step
Each programme step has a parameter with the same name with which
different functions / times can be determined.
Each programme step can be deactivated via set-value ‚0'.
Cleaning with alkaline or acid detergent
Explanation see page 21.
Cleaning activ
Agitator
Cold water
Hot water
Alk. detergent
Acid detergent
Drain
Pump
Heater
Pre rinse 1 Pre rinse 2 Main rinse 1 Intermed. rinse Main rinse 2 After rinse
Programme step
n11
n12
n13
n14
n15
n16
n21
n22
n23
n24
n25
n26
n31
n32
D1
n33
D2
H
n34
n35
n36
n41
n42
n43
n44
n45
n46
n51
n52
D1
n53
D2
H
n54
n55
n56
n61
n62
n63
n64
n65
n66
Cleaning stage 1 Cleaning stage 2 Cleaning stage 3 Cleaning stage 4 Cleaning stage 5 Cleaning stage 6
alkaline
detergent
acid
detergent
alC aCI
Cleaning cycle
During the cleaning process the current programme step or the actual
temperature is displayed.
(Setable in parameter [r97]).
T1 T2
°C
Mode
Cleaning activ
Agitator
Cold water
Hot water
Alk. detergent
Acid detergent
Drain
Pump
Heater
Pre rinse 1 Pre rinse 2 Main rinse 1 Intermed. rinse Main rinse 2 After rinse
Programme step
n11
n12
n13
n14
n15
n16
n21
n22
n23
n24
n25
n26
n31
n32
D1
n33
D2
H
n34
n35
n36
n41
n42
n43
n44
n45
n46
n51
n52
D1
n53
D2
H
n54
n55
n56
n61
n62
n63
n64
n65
n66
Cleaning stage 1 Cleaning stage 2 Cleaning stage 3 Cleaning stage 4 Cleaning stage 5 Cleaning stage 6
Cleaning stage 1 = Pre rinse 1
Parameter [r41] = 0 ‘Cleaning stage 1’ deactivated
Parameter [r41] = 1..5 Cleaning stage 1’ is performed x-times‘
Parameter [r51] = 1..3 Selection: ‚cold-, warm or mixed water'
for cleaning stage 1
+ Water intake above level (Programme step: n11)
In parameter [n11] is set if a water intake above the level shall take
place.
If [n11] is set to ‚0,' programme step n12 will follow immediately.
+Water intake above time (Programme step: n12)
The time of the „water intake” is defined in parameter [n12].
+Additional water intake (Programme step: n13)
Additional water is running - agitator and cleaning pump are running
simultaneously.
The time of „additional water intake“ is defined in parameter [n13].
+Water circulation (Programme step: n14)
Water intake stops, agitator and cleaning pump continue to run.
The time of the „water circulation“ is defined in parameter [n14].
+Rinsing (Programme step: n15)
Agitator and pump continue to run, drain valve opens already.
The „rinsing time“ is determined in parameter [n15] (same name).
+Drain water (Programme step: n16)
Agitator and cleaning pump switch off - drain valve opens.
The time of the „drain water“ is defined in parameter [n16].
For all program steps:
Parameter setting '0' =
deactivated!
105871 - WTS-200 11.06.2019 105871 - WTS-200 11.06.2019
Cleaning programme description Cleaning programme description
Cleaning programme diagram
Information regarding relay
"Cleaning activ".
The relay serves to cancel milking
authorisation for milking robots that
are connected.
When cleaning starts (regardless of
the stage), relay "Cleaning activ" is
switched on and remains activated
until the end of the cleaning pro-
gramme.
The relay also remains activated if
the control system switches to error
mode. Only when the error is ack-
nowledged manually does the relay
switch off.
broken lines: only applicable if activated through parameters.
The “n” designations represent the parameters which can be used to adjust the corresponding times.
See page 30 for adjustment of n-parameters.
Page 14 Page 15
Cleaning cycle
A cleaning cycle consists of up to six different cleaning stages. The fre-
quency of each stage during a cycle can be set by the user. See parame-
ter [r41 to r46].
Cleaning stage
Each cleaning cycle consist of up to 6 programme steps which are run-
ning subsequently.
Programme step
Each programme step has a parameter with the same name with which
different functions / times can be determined.
Each programme step can be deactivated via set-value ‚0'.
Cleaning with alkaline or acid detergent
Explanation see page 21.
Cleaning activ
Agitator
Cold water
Hot water
Alk. detergent
Acid detergent
Drain
Pump
Heater
Pre rinse 1 Pre rinse 2 Main rinse 1 Intermed. rinse Main rinse 2 After rinse
Programme step
n11
n12
n13
n14
n15
n16
n21
n22
n23
n24
n25
n26
n31
n32
D1
n33
D2
H
n34
n35
n36
n41
n42
n43
n44
n45
n46
n51
n52
D1
n53
D2
H
n54
n55
n56
n61
n62
n63
n64
n65
n66
Cleaning stage 1 Cleaning stage 2 Cleaning stage 3 Cleaning stage 4 Cleaning stage 5 Cleaning stage 6
alkaline
detergent
acid
detergent
alC aCI
Cleaning cycle
During the cleaning process the current programme step or the actual
temperature is displayed.
(Setable in parameter [r97]).
T1 T2
°C
Mode
Cleaning activ
Agitator
Cold water
Hot water
Alk. detergent
Acid detergent
Drain
Pump
Heater
Pre rinse 1 Pre rinse 2 Main rinse 1 Intermed. rinse Main rinse 2 After rinse
Programme step
n11
n12
n13
n14
n15
n16
n21
n22
n23
n24
n25
n26
n31
n32
D1
n33
D2
H
n34
n35
n36
n41
n42
n43
n44
n45
n46
n51
n52
D1
n53
D2
H
n54
n55
n56
n61
n62
n63
n64
n65
n66
Cleaning stage 1 Cleaning stage 2 Cleaning stage 3 Cleaning stage 4 Cleaning stage 5 Cleaning stage 6
Cleaning stage 1 = Pre rinse 1
Parameter [r41] = 0 ‘Cleaning stage 1’ deactivated
Parameter [r41] = 1..5 Cleaning stage 1’ is performed x-times‘
Parameter [r51] = 1..3 Selection: ‚cold-, warm or mixed water'
for cleaning stage 1
+ Water intake above level (Programme step: n11)
In parameter [n11] is set if a water intake above the level shall take
place.
If [n11] is set to ‚0,' programme step n12 will follow immediately.
+Water intake above time (Programme step: n12)
The time of the „water intake” is defined in parameter [n12].
+Additional water intake (Programme step: n13)
Additional water is running - agitator and cleaning pump are running
simultaneously.
The time of „additional water intake“ is defined in parameter [n13].
+Water circulation (Programme step: n14)
Water intake stops, agitator and cleaning pump continue to run.
The time of the „water circulation“ is defined in parameter [n14].
+Rinsing (Programme step: n15)
Agitator and pump continue to run, drain valve opens already.
The „rinsing time“ is determined in parameter [n15] (same name).
+Drain water (Programme step: n16)
Agitator and cleaning pump switch off - drain valve opens.
The time of the „drain water“ is defined in parameter [n16].
For all program steps:
Parameter setting '0' =
deactivated!
105871 - WTS-200 11.06.2019 105871 - WTS-200 11.06.2019
Cleaning programme description Cleaning programme description
Cleaning programme diagram
Information regarding relay
"Cleaning activ".
The relay serves to cancel milking
authorisation for milking robots that
are connected.
When cleaning starts (regardless of
the stage), relay "Cleaning activ" is
switched on and remains activated
until the end of the cleaning pro-
gramme.
The relay also remains activated if
the control system switches to error
mode. Only when the error is ack-
nowledged manually does the relay
switch off.
broken lines: only applicable if activated through parameters.
The “n” designations represent the parameters which can be used to adjust the corresponding times.
See page 30 for adjustment of n-parameters.
Page 16 Page 17
Cleaning activ
Agitator
Cold water
Hot water
Alk. detergent
Acid detergent
Drain
Pump
Heater
Pre rinse 1 Pre rinse 2 Main rinse 1 Intermed. rinse Main rinse 2 After rinse
Programme step
n11
n12
n13
n14
n15
n16
n21
n22
n23
n24
n25
n26
n31
n32
D1
n33
D2
H
n34
n35
n36
n41
n42
n43
n44
n45
n46
n51
n52
D1
n53
D2
H
n54
n55
n56
n61
n62
n63
n64
n65
n66
Cleaning stage 1 Cleaning stage 2 Cleaning stage 3 Cleaning stage 4 Cleaning stage 5 Cleaning stage 6
Cleaning activ
Agitator
Cold water
Hot water
Alk. detergent
Acid detergent
Drain
Pump
Heater
Pre rinse 1 Pre rinse 2 Main rinse 1 Intermed. rinse Main rinse 2 After rinse
Programme step
n11
n12
n13
n14
n15
n16
n21
n22
n23
n24
n25
n26
n31
n32
D1
n33
D2
H
n34
n35
n36
n41
n42
n43
n44
n45
n46
n51
n52
D1
n53
D2
H
n54
n55
n56
n61
n62
n63
n64
n65
n66
Cleaning stage 1 Cleaning stage 2 Cleaning stage 3 Cleaning stage 4 Cleaning stage 5 Cleaning stage 6
Cleaning stage 3 = Main rinse 1
Parameter [r4 ] = ‘ ’ 3 1 Cleaning stage 3 = always 1x
Parameter [r20] = 1..2 Selection dosing point D1 or D2
Parameter [r5 ] = 1..3 3 Selection: ‚cold-, warm or mixed water'
for cleaning stag 3e
+Water intake above level (Programme step: n31)
In par. [n31] is set if a water intake above the level shall take place.
+Water intake above time (Programme step: n32)
The time of the „water intake” => Parameter [n32]
+Detergent dosing (Programme step: D1) - see page 21.
Detergent is added, agitator and cleaning pump are running.
The time of "detergent dosing" => Parameter [n81] or [n82]
+Additional water intake (Programme step: n33)
Additional water is running - agitator and cleaning pump are running
simultaneously.
The time of „additional water intake“ is defined in parameter [n33].
+Detergent dosing (Programme step: D2) - see page 21.
Detergent is added, agitator and cleaning pump are running.
Is a heating available (can be activated in parameter [r35]), the water
is already pre-heated.
The time of "detergent dosing" => Parameter [n81] or [n82]
+Heating of water (Programme step: H)
Programme step is only done if heating is available.
Agitator and cleaning pump are running until the water is heated up to
the target temperature [n93] adjusted - at least, however, 3 minutes.
If the target temperature is not achieved in the pre-adjusted time
[r37], the control switches into the next programme step n34. At the
end of the cleaning process fault message [F48] is displayed.
+Water circulation (Programme step: n34)
Water intake stops, agitator and cleaning pump continue to run.
The time of the „water circulation“ => Parameter [n34]
+Rinsing (Programme step: n35)
Agitator and pump continue to run, drain valve opens already.
Time „rinsing“ => Parameter [n35]
+Drain water (Programme step: n36)
Agitator and cleaning pump switch off - drain valve opens.
The time of the „drain water“ => Parameter [n36]
105871 - WTS-200 11.06.2019 105871 - WTS-200 11.06.2019
Cleaning programme description Cleaning programme description
Cleaning stage 2 = Pre rinse 2
Parameter [r42] = 0 ‘Cleaning stage 2’ deactivated
Parameter [r42] = 1..5 Cleaning stage 2’ is performed x-times‘
Parameter [r52] = 1..3 Selection: ‚cold-, warm or mixed water'
for cleaning stage 2
+ Water intake above level (Programme step: n21)
In parameter [n21] is set if a water intake above the level shall take
place.
If [n21] is set to ‚0', programme step n22 will follow immediately.
+Water intake above time (Programme step: n22)
The time of the „water intake” is defined in parameter [n22].
+Additional water intake (Programme step: n23)
Additional water is running - agitator and cleaning pump are running
simultaneously.
The time of „additional water intake“ is defined in parameter [n23].
+Water circulation (Programme step: n24)
Water intake stops, agitator and cleaning pump continue to run.
The time of the „water circulation“ is defined in parameter [n24].
+Rinsing (Programme step: n25)
Agitator and pump continue to run, drain valve opens already.
The „rinsing time“ is determined in parameter [n25] (same name).
+Drain water (Programme step: n26)
Agitator and cleaning pump switch off - drain valve opens.
The time of the „drain water“ is defined in parameter [n26].
For all program steps:
Parameter setting '0' =
deactivated!
For all program steps:
Parameter setting '0' =
deactivated!
Page 16 Page 17
Cleaning activ
Agitator
Cold water
Hot water
Alk. detergent
Acid detergent
Drain
Pump
Heater
Pre rinse 1 Pre rinse 2 Main rinse 1 Intermed. rinse Main rinse 2 After rinse
Programme step
n11
n12
n13
n14
n15
n16
n21
n22
n23
n24
n25
n26
n31
n32
D1
n33
D2
H
n34
n35
n36
n41
n42
n43
n44
n45
n46
n51
n52
D1
n53
D2
H
n54
n55
n56
n61
n62
n63
n64
n65
n66
Cleaning stage 1 Cleaning stage 2 Cleaning stage 3 Cleaning stage 4 Cleaning stage 5 Cleaning stage 6
Cleaning activ
Agitator
Cold water
Hot water
Alk. detergent
Acid detergent
Drain
Pump
Heater
Pre rinse 1 Pre rinse 2 Main rinse 1 Intermed. rinse Main rinse 2 After rinse
Programme step
n11
n12
n13
n14
n15
n16
n21
n22
n23
n24
n25
n26
n31
n32
D1
n33
D2
H
n34
n35
n36
n41
n42
n43
n44
n45
n46
n51
n52
D1
n53
D2
H
n54
n55
n56
n61
n62
n63
n64
n65
n66
Cleaning stage 1 Cleaning stage 2 Cleaning stage 3 Cleaning stage 4 Cleaning stage 5 Cleaning stage 6
Cleaning stage 3 = Main rinse 1
Parameter [r4 ] = ‘ ’ 3 1 Cleaning stage 3 = always 1x
Parameter [r20] = 1..2 Selection dosing point D1 or D2
Parameter [r5 ] = 1..3 3 Selection: ‚cold-, warm or mixed water'
for cleaning stag 3e
+Water intake above level (Programme step: n31)
In par. [n31] is set if a water intake above the level shall take place.
+Water intake above time (Programme step: n32)
The time of the „water intake” => Parameter [n32]
+Detergent dosing (Programme step: D1) - see page 21.
Detergent is added, agitator and cleaning pump are running.
The time of "detergent dosing" => Parameter [n81] or [n82]
+Additional water intake (Programme step: n33)
Additional water is running - agitator and cleaning pump are running
simultaneously.
The time of „additional water intake“ is defined in parameter [n33].
+Detergent dosing (Programme step: D2) - see page 21.
Detergent is added, agitator and cleaning pump are running.
Is a heating available (can be activated in parameter [r35]), the water
is already pre-heated.
The time of "detergent dosing" => Parameter [n81] or [n82]
+Heating of water (Programme step: H)
Programme step is only done if heating is available.
Agitator and cleaning pump are running until the water is heated up to
the target temperature [n93] adjusted - at least, however, 3 minutes.
If the target temperature is not achieved in the pre-adjusted time
[r37], the control switches into the next programme step n34. At the
end of the cleaning process fault message [F48] is displayed.
+Water circulation (Programme step: n34)
Water intake stops, agitator and cleaning pump continue to run.
The time of the „water circulation“ => Parameter [n34]
+Rinsing (Programme step: n35)
Agitator and pump continue to run, drain valve opens already.
Time „rinsing“ => Parameter [n35]
+Drain water (Programme step: n36)
Agitator and cleaning pump switch off - drain valve opens.
The time of the „drain water“ => Parameter [n36]
105871 - WTS-200 11.06.2019 105871 - WTS-200 11.06.2019
Cleaning programme description Cleaning programme description
Cleaning stage 2 = Pre rinse 2
Parameter [r42] = 0 ‘Cleaning stage 2’ deactivated
Parameter [r42] = 1..5 Cleaning stage 2’ is performed x-times‘
Parameter [r52] = 1..3 Selection: ‚cold-, warm or mixed water'
for cleaning stage 2
+ Water intake above level (Programme step: n21)
In parameter [n21] is set if a water intake above the level shall take
place.
If [n21] is set to ‚0', programme step n22 will follow immediately.
+Water intake above time (Programme step: n22)
The time of the „water intake” is defined in parameter [n22].
+Additional water intake (Programme step: n23)
Additional water is running - agitator and cleaning pump are running
simultaneously.
The time of „additional water intake“ is defined in parameter [n23].
+Water circulation (Programme step: n24)
Water intake stops, agitator and cleaning pump continue to run.
The time of the „water circulation“ is defined in parameter [n24].
+Rinsing (Programme step: n25)
Agitator and pump continue to run, drain valve opens already.
The „rinsing time“ is determined in parameter [n25] (same name).
+Drain water (Programme step: n26)
Agitator and cleaning pump switch off - drain valve opens.
The time of the „drain water“ is defined in parameter [n26].
For all program steps:
Parameter setting '0' =
deactivated!
For all program steps:
Parameter setting '0' =
deactivated!
Page 18 Page 19
Cleaning activ
Agitator
Cold water
Hot water
Alk. detergent
Acid detergent
Drain
Pump
Heater
Pre rinse 1 Pre rinse 2 Main rinse 1 Intermed. rinse Main rinse 2 After rinse
Programme step
n11
n12
n13
n14
n15
n16
n21
n22
n23
n24
n25
n26
n31
n32
D1
n33
D2
H
n34
n35
n36
n41
n42
n43
n44
n45
n46
n51
n52
D1
n53
D2
H
n54
n55
n56
n61
n62
n63
n64
n65
n66
Cleaning stage 1 Cleaning stage 2 Cleaning stage 3 Cleaning stage 4 Cleaning stage 5 Cleaning stage 6
Cleaning activ
Agitator
Cold water
Hot water
Alk. detergent
Acid detergent
Drain
Pump
Heater
Pre rinse 1 Pre rinse 2 Main rinse 1 Intermed. rinse Main rinse 2 After rinse
Programme step
n11
n12
n13
n14
n15
n16
n21
n22
n23
n24
n25
n26
n31
n32
D1
n33
D2
H
n34
n35
n36
n41
n42
n43
n44
n45
n46
n51
n52
D1
n53
D2
H
n54
n55
n56
n61
n62
n63
n64
n65
n66
Cleaning stage 1 Cleaning stage 2 Cleaning stage 3 Cleaning stage 4 Cleaning stage 5 Cleaning stage 6
105871 - WTS-200 11.06.2019 105871 - WTS-200 11.06.2019
Cleaning programme description Cleaning programme description
For all program steps:
Parameter setting '0' =
deactivated!
For all program steps:
Parameter setting '0' =
deactivated!
Cleaning stage 4 = Intermediate rinse
Parameter [r44] = 0 ‘Cleaning stage 4’ deactivated
Parameter [r44] = 1..5 Cleaning stage 4’ is performed x-times‘
Parameter [r54] = 1..3 Selection: ‚cold-, warm or mixed water'
for cleaning stage 4
+Water intake above level (Programme step: n42)
In parameter [n41] is set if a water intake above the level shall take
place.
If [n41] is set to ‚0', programme step n42 will follow immediately.
+Water intake above time (Programme step: n42)
The time of the „water intake” is defined in parameter [n42].
+Additional water intake (Programme step: n43)
Additional water is running - agitator and cleaning pump are running
simultaneously.
The time of „additional water intake“ is defined in parameter [n43].
+Water circulation (Programme step: n44)
Water intake stops, agitator and cleaning pump continue to run.
The time of the „water circulation“ is defined in parameter [n44].
+Rinsing (Programme step: n45)
Agitator and pump continue to run, drain valve opens already.
The „rinsing time“ is determined in parameter [n45] (same name).
+Drain water (Programme step: n46)
Agitator and cleaning pump switch off - drain valve opens.
The time of the „drain water“ is defined in parameter [n26].
Cleaning stage 5 = Main rinse 2
Parameter [r45] = 1 ‘Cleaning stage 5’ = always 1x
Parameter [r20] = 1..2 Selection dosing point D1 or D2
Parameter [r55] = 1..3 Selection: ‚cold-, warm or mixed water'
for cleaning stage 5
+Water intake above level (Programme step: n51)
In par. [n51] is set if a water intake above the level shall take place.
+Water intake above time (Programme step: n52)
The time of the „water intake” => Parameter [n52]
+Detergent dosing (Programme step: D1) - see page 21.
Detergent is added, agitator and cleaning pump are running.
The time of "detergent dosing" => Parameter [n81] or [n82]
+Additional water intake (Programme step: n53)
Additional water is running - agitator and cleaning pump are running
simultaneously.
The time of „additional water intake“ is defined in parameter [n53].
+Detergent dosing (Programme step: D2) - see page 21.
Detergent is added, agitator and cleaning pump are running.
Is a heating available (can be activated in parameter [r35]), the water
is already pre-heated.
The time of "detergent dosing" => Parameter [n82]
+Heating of water (Programme step: H)
Programme step is only done if heating is available.
Agitator and cleaning pump are running until the water is heated up to
the target temperature [n95] adjusted - at least, however, 3 minutes.
If the target temperature is not achieved in the pre-adjusted time
[r37], the control switches into the next programme step n54. At the
end of the cleaning process fault message [F48] is displayed.
+Water circulation (Programme step: n54)
Water intake stops, agitator and cleaning pump continue to run.
The time of the „water circulation“ => Parameter [n54]
+Rinsing (Programme step: n55)
Agitator and pump continue to run, drain valve opens already.
Time „rinsing“ => Parameter [n55]
+Drain water (Programme step: n56)
Agitator and cleaning pump switch off - drain valve opens.
The time of the „drain water“ => Parameter [n56]
Page 18 Page 19
Cleaning activ
Agitator
Cold water
Hot water
Alk. detergent
Acid detergent
Drain
Pump
Heater
Pre rinse 1 Pre rinse 2 Main rinse 1 Intermed. rinse Main rinse 2 After rinse
Programme step
n11
n12
n13
n14
n15
n16
n21
n22
n23
n24
n25
n26
n31
n32
D1
n33
D2
H
n34
n35
n36
n41
n42
n43
n44
n45
n46
n51
n52
D1
n53
D2
H
n54
n55
n56
n61
n62
n63
n64
n65
n66
Cleaning stage 1 Cleaning stage 2 Cleaning stage 3 Cleaning stage 4 Cleaning stage 5 Cleaning stage 6
Cleaning activ
Agitator
Cold water
Hot water
Alk. detergent
Acid detergent
Drain
Pump
Heater
Pre rinse 1 Pre rinse 2 Main rinse 1 Intermed. rinse Main rinse 2 After rinse
Programme step
n11
n12
n13
n14
n15
n16
n21
n22
n23
n24
n25
n26
n31
n32
D1
n33
D2
H
n34
n35
n36
n41
n42
n43
n44
n45
n46
n51
n52
D1
n53
D2
H
n54
n55
n56
n61
n62
n63
n64
n65
n66
Cleaning stage 1 Cleaning stage 2 Cleaning stage 3 Cleaning stage 4 Cleaning stage 5 Cleaning stage 6
105871 - WTS-200 11.06.2019 105871 - WTS-200 11.06.2019
Cleaning programme description Cleaning programme description
For all program steps:
Parameter setting '0' =
deactivated!
For all program steps:
Parameter setting '0' =
deactivated!
Cleaning stage 4 = Intermediate rinse
Parameter [r44] = 0 ‘Cleaning stage 4’ deactivated
Parameter [r44] = 1..5 Cleaning stage 4’ is performed x-times‘
Parameter [r54] = 1..3 Selection: ‚cold-, warm or mixed water'
for cleaning stage 4
+Water intake above level (Programme step: n42)
In parameter [n41] is set if a water intake above the level shall take
place.
If [n41] is set to ‚0', programme step n42 will follow immediately.
+Water intake above time (Programme step: n42)
The time of the „water intake” is defined in parameter [n42].
+Additional water intake (Programme step: n43)
Additional water is running - agitator and cleaning pump are running
simultaneously.
The time of „additional water intake“ is defined in parameter [n43].
+Water circulation (Programme step: n44)
Water intake stops, agitator and cleaning pump continue to run.
The time of the „water circulation“ is defined in parameter [n44].
+Rinsing (Programme step: n45)
Agitator and pump continue to run, drain valve opens already.
The „rinsing time“ is determined in parameter [n45] (same name).
+Drain water (Programme step: n46)
Agitator and cleaning pump switch off - drain valve opens.
The time of the „drain water“ is defined in parameter [n26].
Cleaning stage 5 = Main rinse 2
Parameter [r45] = 1 ‘Cleaning stage 5’ = always 1x
Parameter [r20] = 1..2 Selection dosing point D1 or D2
Parameter [r55] = 1..3 Selection: ‚cold-, warm or mixed water'
for cleaning stage 5
+Water intake above level (Programme step: n51)
In par. [n51] is set if a water intake above the level shall take place.
+Water intake above time (Programme step: n52)
The time of the „water intake” => Parameter [n52]
+Detergent dosing (Programme step: D1) - see page 21.
Detergent is added, agitator and cleaning pump are running.
The time of "detergent dosing" => Parameter [n81] or [n82]
+Additional water intake (Programme step: n53)
Additional water is running - agitator and cleaning pump are running
simultaneously.
The time of „additional water intake“ is defined in parameter [n53].
+Detergent dosing (Programme step: D2) - see page 21.
Detergent is added, agitator and cleaning pump are running.
Is a heating available (can be activated in parameter [r35]), the water
is already pre-heated.
The time of "detergent dosing" => Parameter [n82]
+Heating of water (Programme step: H)
Programme step is only done if heating is available.
Agitator and cleaning pump are running until the water is heated up to
the target temperature [n95] adjusted - at least, however, 3 minutes.
If the target temperature is not achieved in the pre-adjusted time
[r37], the control switches into the next programme step n54. At the
end of the cleaning process fault message [F48] is displayed.
+Water circulation (Programme step: n54)
Water intake stops, agitator and cleaning pump continue to run.
The time of the „water circulation“ => Parameter [n54]
+Rinsing (Programme step: n55)
Agitator and pump continue to run, drain valve opens already.
Time „rinsing“ => Parameter [n55]
+Drain water (Programme step: n56)
Agitator and cleaning pump switch off - drain valve opens.
The time of the „drain water“ => Parameter [n56]
Page 20 Page 21
Pre rinse 1 Pre rinse 2 Main rinse 1 Intermed. rinse Main rinse 2 After rinse
Cleaning stage 1 Cleaning stage 2 Cleaning stage 3 Cleaning stage 4 Cleaning stage 5 Cleaning stage 6
Cleaning activ
Agitator
Cold water
Hot water
Alk. detergent
Acid detergent
Drain
Pump
Heater
Pre rinse 1 Pre rinse 2 Main rinse 1 Intermed. rinse Main rinse 2 After rinse
Programme step
n11
n12
n13
n14
n15
n16
n21
n22
n23
n24
n25
n26
n31
n32
D1
n33
D2
H
n34
n35
n36
n41
n42
n43
n44
n45
n46
n51
n52
D1
n53
D2
H
n54
n55
n56
n61
n62
n63
n64
n65
n66
Cleaning stage 1 Cleaning stage 2 Cleaning stage 3 Cleaning stage 4 Cleaning stage 5 Cleaning stage 6
Selection whether the cleaning agent in the respective main wash shall
be dosed in programme step D1 or D2.
Setting in parameter [r20].
Time of dosing
n11
n12
n13
n14
n15
n16
n21
n22
n23
n24
n25
n26
n31
n32
D1
n33
D2
H
n34
n35
n36
n41
n42
n43
n44
n45
n46
n51
n52
D1
n53
D2
H
n54
n55
n56
n61
n62
n63
n64
n65
n66
105871 - WTS-200 11.06.2019 105871 - WTS-200 11.06.2019
Cleaning programme description Cleaning programme description
For all program steps:
Parameter setting '0' =
deactivated!
Cleaning stage 6 = Afterrinse
Parameter [r46] = 0 ‘Cleaning stage 6’ deactivated
Parameter [r46] = 1..5 Cleaning stage 6’ is performed x-times‘
Parameter [r56] = 1..3 Selection: ‚cold-, warm or mixed water'
for cleaning stage 6
+Water intake above level (Programme step: n61)
In parameter [n61] is set if a water intake above the level shall take
place.
If [n61] is set to ‚0', programme step n62 will follow immediately.
+Water intake above time (Programme step: n62)
The time of the „water intake” is defined in parameter [n62].
+Additional water intake (Programme step: n63)
Additional water is running - agitator and cleaning pump are running
simultaneously.
The time of „additional water intake“ is defined in parameter [n63].
+Water circulation (Programme step: n64)
Water intake stops, agitator and cleaning pump continue to run.
The time of the „water circulation“ is defined in parameter [n64].
+Rinsing (Programme step: n65)
Agitator and pump continue to run, drain valve opens already.
The „rinsing time“ is determined in parameter [n65] (same name).
+Drain water (Programme step: n66)
Agitator and cleaning pump switch off - drain valve opens.
The time of the „drain water“ is defined in parameter [n66].
Cleaning with alkaline or acid detergent
If main rinse 2 is activated, both alkaline detergent in the main rinse 1
and acid detergent in the main rinse 2 are used for each cleaning cycle.
If main wash 2 is deactivated, it is possible to programme the cleaning
sequence so that
- always alkaline detergents or
- alkaline and acid detergent in alternation
are dosed in main rinse 1.
The setting is made in parameter [r21]. Here is also set after how many
alkaline cleaning cycles an acid cleaning cycle shall take place automat-
ically.
If a changing detergent was parameterized, the display shows the cur-
rent detergent during the dosing process.
ALC = alcaline
ACI = acid
alkaline
Detergent
acid
dtergent
alC aCI
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