Wellsys W9 User manual

V2 | 031022 | JDM
W9
Service Manual
Note:
Please read these instructions before operating the unit.
Unit appearance, specifications, etc. are subject to change
Without prior notice if necessary for improving unit performance.
The rated voltage of this unit is AC 120v/60 Hz only.

2
Before You Begin
Please read the information contained in this manual
carefully before proceeding with installation. Failure to do
so can cause damage and may void the manufacturer’s
warranty.
Table of Contents
Conditions for Use ---------------------- 3
System Overview ---------------------- 4
Receiving Your Equipment ------------------ 5
Safety Precautions ---------------------- 6
Installation Procedures ---------------------- 7
Filter Flushing Procedures ------------------ 8
Final Inspection ---------------------- 11
System Instruction ---------------------- 12
Preventative Maintenance ------------------ 15
Filter Changing Procedure ------------------ 16
Specifications ----------------------- 17
Product Limited Warranty ------------------- 18
Warranty Procedure ------------------- 19

3
CONDITIONS FOR USE
Caution
DO NOT USE WITH WATER THAT IS MICROBIOLOGICALLY UNSAFE OR OF
UNKNOWN QUALITY WITHOUT ADEQUATE DISINFECTION BEFORE OR AFTER
THE SYSTEM WAS INSTALLED.
THIS DRINKING WATER SYSTEM IS FOR USE ON POTABLE WATER SUPPLIES
ONLY.
Source Water Supply
Municipal/Private: Potable Water
Supply System Pressure: 25~100 PSI (1.7-6.9 bar)
Temperature: 40°~100°F (4°~38°C)
Warning
A pressure regulator must be installed before the system water inlet if the
water pressure or any possible pressure spikes could exceed 80 PSI (5.5
bar) Failure to comply will void all warranties. The manufacturer accepts
no liability for, and damage caused by excessive water pressure.
Environmental Conditions
System should be installed in areas that are protected from severe
environmental conditions. System is not manufactured or approved for
installation in areas that are exposed to direct sunlight, rain/snow and/or
extreme temperature variation.
Compliance
Installation and service must be performed by qualified personnel to
ensure compliance with all applicable local, state, federal and
international codes.
Note:
Always check applicable plumbing codes before tapping into a water or
drain line.

4
SYSTEM OVERVIEW
The Wellsys W9 Bottle Free Cooler comes equipped with features one can
expect from a state-of-the-art POU system from Wellsys.
HIGHLIGHTS INCLUDE:
- Touch free PSD sensors for selecting water temperature and dispensing
water
- 12.25” dispense area
- Comfortable dispensing height with drip tray 31” from floor
- ADA wheelchair height compliant (when installed in accordance with ADA
requirements)
- In-tank LED UV to help maintain the cleanliness of the reservoir
- Customizable filter alerts
- Leak stop
- Color changing dispense area indicator light (Blue for cold, Red for hot)
- Cold water dispense pump provides flow of 3.3 lpm, more than twice the
rate of a standard cooler
- Hot water dispense pump increases access to available hot water
capacity
- Air filter to help keep airborne particles from the water in the reservoirs
- Optional drip tray to drain connection
- Wellsys proprietary quick-change filters
THE WELLSYS W9 IS AVAILABLE IN TWO FILTER CONFIGURATIONS:
1. Wellsys W9: This Wellsys W9 RO model filters your water through a
series of filters and an RO membrane to remove contaminants. These are:
A. 10-micron Sediment filter
B. Pre-carbon GAC filter
C. 80 gallon per day RO membrane
D. Bio Sure Plus RO filter to increase alkalinity and add electrolytes
E. GAC post filter with 1 micron mesh
2. Wellsys W9 UF: This Wellsys W9 UF model filters your water through
the following filters:
A. 10-micron Sediment filter
B. Pre-carbon GAC filter
C. UF Membrane
D. Bio Sure Plus UF to boost alkalinity and add electrolytes
E. GAC post filter with 1 micron mesh

5
RECEIVING YOUR EQUIPMENT
A common carrier will be delivering your Wellsys W9 product.
Upon Receipt you should check the following:
1.
Are the systems still on the pallet?
2.
Count the number of boxes you are signing for.
3.
Is there any obvious damage to the product or the boxes?
If there are any discrepancies or obvious damage to the equipment or
boxes, please note it on the “Bill of Lading” and/or refuse shipment.
After receiving the equipment from the carrier, remove packaging and
inspect for any hidden freight damage. If freight damage has occurred,
call the freight company and customer service (877) 386-0823 to report the
damage. Photograph all damages to be submitted with claim. THIS MUST
BE DONE WITHIN FIVE BUSINESS DAYS OF DELIVERY. If not reported within 3
business days, Wellsys and/or carrier will not be responsible for
replacement or repair.

6
SAFETY PRECAUTIONS
Warning
Do not install or use this drinking water system where the source water is
microbiologically unsafe or with water of unknown quality without
adequate disinfection before or after the system.
Warning
A pressure regulator, such as a slow flow regulator, must be installed
before the systems water inlet if the water pressure (including any possible
spikes) could exceed 80 PSI (5.5 bar). Failure to comply will void all
warranties. The manufacturer accepts no liability for damage caused by
excessive water pressure.
Warning
These systems are manufactured with 134A refrigerant. Repairs to the
refrigeration system must be performed by a certified refrigeration
technician only.
Warning
To prevent damage fire or shock hazard, do not expose this system to rain
or other extreme elements.
Power System
Available in operating voltages of 120 V 60 Hz
Caution
- To prevent electric shock and fire hazards, do not use with other than
specified power source.
- Changes or modifications not approved by WELLSYS will void any product
warranty.
- If system begins to leak, unplug, turn off water supply and call service
center immediately.
- Before moving the system, disconnect power supply and wait for water to
reach ambient temperature before draining.
Hot water is extremely hot! Do Not dispense hot water directly to hands
directly. Hot water may cause serious injury.
- If system will not be used for an extended period (5 days or longer), drain
the system completely. Sanitize system prior to re-use. Should the system
not perform as specified, unplug, turn off water supply and call the service
center.
- Do not place any type of water container or heavy item on top of the
system.
Water may leak into the electrical system causing a fire hazard.
Heavy items may fall off causing injury.

7
INSTALLATION PROCEDURES
WARNING: Maximum water pressure (including any potential pressure spikes) of
the water supply line to the system must not exceed 80 PSI (5.5 bar) Failure to
comply will void the warranty. The manufacturer accepts no liability for damage
caused by excessive water pressure.
1. Always check local plumbing codes before tapping into water supply
line and drain line. Tap into the supply line with an approved connector.
2. Once the unit and filtration system flushing procedures are complete,
determine the best installation location. Consider user convenience,
electrical access and water access. The unit performs optimally if within 20
feet of a cold-water supply line. Connect only to a cold water supply. Do not
install Feed Water Assembly on the Hot Water Line. Do not place unit where it
will be exposed to rain, freezing temperatures or direct sunlight.
3. The rear of the unit should be installed at least 2” (5 cm) from any
vertical surface to ensure proper air circulation.
4. Use only ¼” OD copper or plastic tubing to connect your water supply
and drain to the cooler water inlet and drain port. The inlet and drain ports
are quick connect fittings. Units are shipped with plugs in each fitting.
Remove the plugs prior to inserting water supply and drain lines. A water shut
off valve is recommended between the inlet connection to the cooler and the
water supply connection.
5. The W9 RO system requires a waste or drain line for the RO membrane.
The drain line should include an Air Gap and back flow restrictor. See
diagram.
6. Check the available power supply to assure proper electrical service.
In the U.S., the voltage specification is 110/120 volt 60 hertz. Voltage outside
of this specification will affect the system performance
7. Water filtration system must be flushed in accordance with the
instructions. Once operating, verify proper water production.
8. Be sure to dispense water from the hot tank prior to turning on the hot
tank switch on the rear of the unit. When ready, turn the Heating System
switch on the back of the unit to the “ON” position.
9. Perform final inspection of all installed water lines to ensure a leak free
installation.
10. Instruct user on proper system operation.

8
INSTALLATION PROCEDURES
To Dispense Cold Water:
Allow at least 30 minutes for adequate cooling, then wave hand over
“Dispense”
To Dispense Hot Water:
Wave hand over “Hot Select”. The dispense light will change from blue to
red. Then wave hand over “Dispense”.
NOTE:
Hot water will require about 30 minutes to properly heat after the tank is full.
Cold water will require about 1 hour to chill.
NOTE:
Check UPC and Local Plumbing Codes to confirm that all connections are in
compliance.

9
FILTER FLUSHING PROCEDURES
Filter Flushing Procedures for W9 Filter Configuration
All filters and RO membranes must be flushed sufficiently prior to installation.
NOTE:
The ball valve located on the filter box will turn off the water to the filters and RO membrane. Turn
to closedposition before removing filters. Remember to open the valve after replacing filters to
turn the water back on.
Flushing the Purification for the Wellsys W9 RO:
1. Install the supply water line to “Water In” bulkhead and water drain line to “RO Drain” bulkhead in
back ofunit.
2. Do not plug the system into the AC socket. (No Power)
3. Remove lower front panel to access filters. Remove single screw behind drip tray, push down on
the front panel and then gently pull the panel off.
4. Remove the sediment, carbon and post carbon filters and flush on a pre- flush station for 5
minutes each.
5. Reinstall the sediment and carbon filters in their original places.
6. Connect the drain line to the bottom of the RO and then install the RO membrane in the vacant
filter head.
7. Add a drain line to the output of the last filter head.
8. Turn on the water to the filters, plug the system in and let the water run for 30 minutes or greater.
9. Check the TDS
a. Prior to turning off the water supply, ensure:
b. For RO only systems, the TDS is .02% vs the tap water TDS (98% reduction).
c. For Systems using the Mineral filter, the TDS will increase about 20 ppm higher than
theoutput directly from the RO.
i. If you have issues achieving these reading, make sure you have 60-70 PSI
feeding the system, the drain is not restricted in any way including a
reversed check valve, the inline flow restrictor is in place and working
properly and the unit is properlyflushed. Please contact technical support
for further assistance.
10. Filter flushing is now complete.
11. Replace lower front panel
NOTE Example of RO Drain Installation:
Check UPC & Local Plumbing Codes to
confirm that all connections are in
compliance.

10
FILTER FLUSHING PROCEDURES
Filter Flushing Procedures for W9 Filter Configuration
Flushing the Filtration for the Wellsys W9 UF:
1. Install the supply water line to “Water In” bulkhead.
2. Do not plug the system into the AC socket. (No Power)
3. Remove lower front panel to access filters. Remove single screw behind drip tray, push down on
the front panel and then gently pull the panel off.
4. Remove the sediment, carbon and post filters and flush in an external flush station for 5 minutes per
filter.
5. Reinstall the filters in their original places.
6. Add a drain to the output of the last filter, turn the water on for 20-30 minutes.
a. This will flush the UF membrane and also help regulate the TDS and alkalinity in the post filters.
7. Replace lower front panel.
FLUSHING THE ENTIRE SYSTEM
During the following steps you should be checking for any leaks, loose fittings, hotwater, cold
water and production rate.
See next Section- Final inspection.
1. Turn the water to the system on, plug the system in and let the reservoir fill. RO systems will fill in
one to two hours and UF systems will fill in 5 to10 minutes.
2. Wave hand over “Dispense” to ensure water dispenses from cold, wave hand over “Hot Select”
and ensure dispense light changes Red. Wave hand over dispense again while the dispense
light is red and ensure hot water dispenses.
3. Drain cold water into container using the dispense nozzle. Activate touchless dispense sensor
until water flow ceases. Water will stop dispensing after 45 seconds. Active again until cold tank
is drained.
4. Located behind the front panel is a hot tank drain that will drain the hot and about half of the
cold tank. Holding a bucket under the drain, remove drain cap and allow the system to drain until
water flow stops. Replace drain cap.
5. Repeat steps 1 through 4.
6. Allow system to fill.
7. Turn hot switch located on back of unit to “ON” position.
8. Allow unit to sit for 2-3 hours to fill and reach optimal operating temperature.

11
FINAL INSPECTION
Verify the following:
1. There are no leaks or loose components.
2. The hot water is over 160°F.
3. The cold water is below 50°F.
4. Confirm acceptable product water flow
5. Wellsys W9 RO system should fill at a rate of about 5.1 L/min.
a.
Note:
Incoming water pressure and drain correctly functioning will
have a significant impact on water flow. The flow will also
improve as the membrane breaks in.
6. Wellsys W9 UF system should fill in about 5-10 min
7. If the system is not filling, then check the water supply and also make
sure you did not trip the leak stop.
a. The leak stop can be reset by removing the cap below the unit
and draining the water out.
8. Ensure the system’s exterior is clean and all components are in place.
Other Items:
1. Once a system has been flushed it should remain plugged in and water
should at a minimum be dispensed occasionally.
a. Avoid storing in your vehicle or warehouse with residual water in
the tank, this will result in a bad taste after installation.
2. Always drain the system before moving it. It is not necessary to drain
the Hot Tank completely through the rear Hot Tank drain if installing
same day. Leaving water in the Hot Tan will allow turning on the Hot
Tank immediately after installation of the system but if left overnight
may result in a taste complaint that could even impact the cold tank.
3. Never lay the system on its side.

12
SYSTEM INSTRUCTIONS
Sanitizing the Cold Tank:
It is strongly encouraged that all systems are sanitized using a mixture of
Hydrogen Peroxide and water prior to placing in the field. Please follow these
steps to properly perform this important step.
1. Remove two screws on rear of
top lid and remove top lid
2. Remove the cold tank lid.
3. Using ~3% concentrate
Hydrogen Peroxide, spray the
inside of the tank, lid, floats, and all parts
visible parts with a heavy mist of spray.
4. Using a clean towel or paper towel,
5. wipe the Hydrogen Peroxide away from the
surfaces.
6. Spray a light mist of spray again on all parts
and put the lid back onto the unit.
7. Allow one tank full of water to full up
and drain a single time.
8. It is strongly encouraged to perform
this step on each annual service call as
well.

13
SYSTEM INSTRUCTIONS
Circuit board schematics and Dip Switch Setting:
This system allows for the dealer to adjust the following by using dip
switches:
1. Filter life measurement in time or gallons
2. If filter alert shows to customer
3. LED UV run time settings
4. Cold temperature range
5. Hot temperature range

14
SYSTEM INSTRUCTIONS
The filter life indicator triggers the Service light to illuminate. This will prompt
a call from the customer to service the unit and change the filtration. The
indicator can be reset without opening the system, by using a sequence of
motions with the sensors:
a. To reset the filter life: Wave hand in front of hot select one time,
wave hand in front of dispense 5 times, audible chime will
sound, repeat steps again and audible chime will sound again.
TURNING OFF THE ACTIVITY TONE:
The Wellsys W9 purposefully makes a ‘ding’ noise when a sensor is activated
to give audible feedback to the user. In a very quiet environment this feature
may be unwanted. The audible tone can be deactivated without opening the
system, by using a sequence of motions with the sensors:
a. To deactivate the tone. INFO MISSING

15
PREVENTATIVE MAINTENANCE
1. Change filters according to the filter change schedule
2. Reset the filter alert using the instructions above
3. Descale the hot tank
4. Drain the system and use Hydrogen Peroxide to sanitize the system
5. Check all fittings for signs of scale or wear and replace as needed
6. Check condition of the float mechanisms. Pay special attention to
ensure no water hasinfiltrated the float balls
7. Check solenoids for proper function. Dripping solenoids should replaced
Every 5 years, in addition to the above, perform the following:
1. Replace all internal fittings and tubing
2. Replace LED UV bulb assembly
3. Replace solenoid

16
FILTER CHANGING PROCEDURE
1. Verify filter configuration required for servicing. Flush the appropriate
filters prior to installation using a filter pre-flush station. Protect
flushed filters from extreme cold temperatures and potential sources of
contamination.
2. Dispose of replaced filters in accordance with local laws. after
removing filtration media. Filter housings may be recycled
3. Periodic replacement of the air filter is required. This should be done a
minimum of every two years.
SYSTEM INSPECTION
When changing filters or performing service, the following items should be
completed:
1. Visual Inspection
2. Hose & fitting inspection
3. Electrical inspection
4. Pressure & flow test
5. Filter monitoring system reset
6. Gallon counter reset to zero. Refer to procedure below.
7. Clean the exterior of system and condenser coils on rear of system.
8. Temperature check (Cold water should be below 50°F, Hot water should
be above 160°F)
9. TDS check
10. Hot tank switch On
11. Site clean up

17
SPECIFICATIONS
Voltage: 1 15 VAC + 10% /1 P H / 60
Hertz Size: 50-1/2” (128cm)H. 14” (35cm)W. 17” (44cm)D
Shipping Weight (Approx.) – No Hot: 90 lbs (41 kg)
Shipping Weight (Approx.) – With Hot: 93 lbs (43 kg)
Water Capacity: 2.2 gallons
HP Compressor (Full Load): 1.1 Amps
Compressor with Hot (Full Load): 5.5 Amps
Specifications subject to change without notice.
These systems have been manufactured with R134a refrigerant.
WARNING
A pressure regulator, such as a slow flow regulator, must be installed in front
of the system’s water inlet if the water pressure (including any possible
pressure Spikes) could exceed 80 PSI (5.5 bar) Failure to comply will void
warranty. WELLSYS accepts no liability for damage caused by excessive
water pressure. Do not use this drinking water system where the source water
is microbiologically unsafe or with water of unknown quality without adequate
disinfecting before or after the system.

18
PRODUCT LIMITED WARRANTY
General Provision and Exclusions:
This warranty only applies in the fifty (50) United States and Canada.
This warranty does not apply, and no agreement, either written or implied, shall be applicable if
the affixed serial number is removed, defaced or obliterated. This warranty does not apply to
the filters or Ultra Violet system after exposure to water. Refer to service manual for filter
requirements and expected performance. This warranty does not apply if parts used as original
or replacement equipment, includingfilters, are not obtained or authorized through WELLSYS,
and such unauthorized usage shall void this warranty. This warranty does not apply to any
wetted parts that become inoperative due to lime, scaleor other water quality conditions. This
warranty does not apply to any machine or components that become inoperable due to a
failure by Dealer/Distributor or the end-user to satisfy standards or regulations adopted by any
governmental agency. This warranty does not cover performance, failure or dam- ages of any
part resulting from external causes such as alterations, abuse, misuse, misapplication, neglect,
accident, installation, operation contrary to printed material, corrosion or acts of God.
This warranty only applies to the operative components of the machine and does not
apply to theexterior shell or frame to which the shell is attached and the appearance of
the machine.
This warranty and any applicable industry certifications for this machine are automatically
voided if the machine is altered, modified, or combined with any other machine, equipment
or device. Alteration or modification of the machine may cause serious flooding and/or
hazardous electrical shock or fire Except as set forth herein, WELLSYS makes no other
warranty, guarantee or agreement expressed, implied or statutory, including any implied of
merchantability or fitness for a particular purpose.
The foregoing is in lieu of all other agreements expired or statutory and all other obligations
or liabilities of WELLSYS. WELLSYS does not assume or authorize any person to assume any
obligations of liability in connection with this product. In no event will WELLSYS be liable for
special, incidental, consequential or punitive damages, or for any delay in performance of
this warranty agreement due to causes beyond its control.
Export Warranty
:
The WELLSYS export warranty shall apply to all area outside of the Continental limits of the
United States and Canada. The export warranty shall mirror the domestic warranty set forth
above in all respects except that a) the export warranty shall be limited to the Initial Term
and there is no coverage for the additional warranty through the fifth year and b) the
Dealer/Distributor shall be responsible for any and all transportation charges to implement
the repairs.
ALL WARRANTY REPAIRS SUBJECT TO PRIOR APPROVAL BY PURE WATER TECHNOLOGY’S
SERVICE DEPARTMENT IN ORDER TO VALIDATE THAT THE DEFECTIVE COMPONENT IS STILL
UNDER WARRANTY.

19
WARRANTY PROCEDURE
Procedure for W9 warranty evaluation
Contact WELLSYS technical support.
Provide the following information:
1. Serial number
2. Failure
3. Full details around failure
4. Water pressure into the system
5. Tap TDS
6. TDS out of the cold and hot tanks
7. Pictures
Depending on the situation, technical support may request more information.
Upon approval, WELLYS will process warranty credit or replacement part to
be fulfilled. Dealer must maintain possession of the part or system until
authorized to discard, failure to do so may result in a denial of warranty. For
system credits, technical support will provide a credit number which may be
given to the account management team on the next qualifying system order.
The account management team will then provide a system credit.
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