Wen 4210 User manual

10" DRILL PRESS
WITH LASER CROSSHAIR
bit.ly/wenvideo
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Your new tool has been engineered and manufactured to WEN’s highest standards for dependability,
ease of operation, and operator safety. When properly cared for, this product will supply you years
of rugged, trouble-free performance. Pay close attention to the rules for safe operation, warnings,
and cautions. If you use your tool properly and for its intended purpose, you will enjoy years of
safe, reliable service.
IMPORTANT:
NOTICE: Please refer to wenproducts.com for the most up-to-date instruction manual.
4005911

TABLE OF CONTENTS
TECHNICAL DATA
2
Technical Data 2
3
4
5
7
8
16
17
19
20
23
General Safety Rules
Specific Safety Rules For the Drill Press
Electrical Information
Know Your Drill Press
Assembly and Adjustments
Operation
Maintenance
Exploded View and Parts List
Warranty
Troubleshooting
Model Number:
Motor:
Chuck Capacity:
Spindle Stroke:
Spindle Taper:
Speeds:
Swing:
Table Size:
Base Size:
Column Diameter:
Total Height:
Laser:
Weight:
4210
120V, 60Hz, 3.2A
1/2 inch
2-1/2 inches
JT33
600, 1100, 1700, 2400, 3100 RPM
10 inches
7-5/8 x 7-5/8 inches
13-1/8 x 8-1/8 inches
2-1/4 inches
26-1/2 inches
CLASS II, 650nm, 1mW
51 lbs.

3
GENERAL SAFETY RULES
Safety is a combination of common sense, staying alert and knowing how your item works. SAVE THESE
SAFETY INSTRUCTIONS.
WARNING: To avoid mistakes and serious injury, do not plug in your tool until the following
steps have been read and understood.
1. READ and become familiar with this entire instruction manual. LEARN the tool’s applications, limitations, and
possible hazards.
2. AVOID DANGEROUS CONDITIONS. Do not use power tools in wet/damp areas or expose them to rain.
Keep work areas well lit.
3. DO NOT use power tools in the presence of flammable liquids or gases.
4. ALWAYS keep your work area clean, uncluttered, and well lit. DO NOT work on floor surfaces that are slip-
pery with sawdust or wax.
5. KEEP BYSTANDERS AT A SAFE DISTANCE from the work area, especially when the tool is operating.
NEVER allow children or pets near the tool.
6. DO NOT FORCE THE TOOL to do a job for which it was not designed.
7. DRESS FOR SAFETY. Do not wear loose clothing, gloves, neckties, or jewelry (rings, watches, etc.) when op-
erating the tool. Inappropriate clothing and items can get caught in moving parts and draw you in. ALWAYS
wear non-slip footwear and tie back long hair.
8. WEAR A FACE MASK OR DUST MASK to fight the dust produced by sawing operations.
WARNING: Dust generated from certain materials can be hazardous to your health. Always oper-
ate the tool in a well-ventilated area and provide for proper dust removal. Use dust collection sys-
tems whenever possible.
9. ALWAYS remove the power cord plug from the electrical outlet when making adjustments, changing parts,
cleaning, or working on the tool.
10. KEEP GUARDS IN PLACE AND IN WORKING ORDER.
11. AVOID ACCIDENTAL START-UPS. Make sure the power switch is in the OFF position before plugging in
the power cord.
12. REMOVE ADJUSTMENT TOOLS. Always make sure all adjustment tools are removed from the drill press
before turning it on.
13. NEVER LEAVE A RUNNING TOOL UNATTENDED. Turn the power switch to OFF. Do not leave the
tool until it has come to a complete stop.

4
14. NEVER STAND ON A TOOL. Serious injury could result if the tool tips or is accidentally hit. DO NOT store
anything above or near the tool.
15. DO NOT OVERREACH. Keep proper footing and balance at all times. Wear oil-resistant rubber-soled foot-
wear. Keep the floor clear of oil, scrap, and other debris.
16. MAINTAIN TOOLS PROPERLY. ALWAYS keep tools clean and in good working order. Follow instruc-
tions for lubricating and changing accessories.
17. CHECK FOR DAMAGED PARTS. Check for alignment of moving parts, jamming, breakage, improper
mounting, or any other conditions that may affect the tool’s operation. Any part that is damaged should be
properly repaired or replaced before use.
18. MAKE THE WORKSHOP CHILDPROOF. Use padlocks and master switches and ALWAYS remove start-
er keys.
19. DO NOT operate the tool if you are under the influence of drugs, alcohol, or medication that may affect your
ability to properly use the tool.
20. USE SAFETY GOGGLES AT ALL TIMES that comply with ANSI Z87.1. Normal safety glasses only have
impact resistant lenses and are not designed for safety. Wear a face or dust mask when working in a dusty envi-
ronment. Use ear protection such as plugs or muffs during extended periods of operation.
GENERAL SAFETY RULES
WARNING: Do not operate this tool until it is completely assembled and installed according to the
instructions.
1. Never turn the drill press on until the table is clear of all foreign objects (tools, scraps, etc.).
2. Always keep hands and fingers away from the drill bit.
3. Do not drill materials without a flat surface unless a suitable support is used (clamp or vise).
4. Never start the drill press with the drill bit pressed against the workpiece.
5. Make sure the table lock is tightened before starting the drill press.
6. Never layout, assemble, or set-up any work on the table while the drill is on.
7. Make sure the drill bit is securely locked in the chuck.
8. Make sure the chuck key is removed from the chuck before turning power on.
9. Adjust the table or depth stop to avoid drilling into the table.
SPECIFIC RULES FOR THE DRILL PRESS

5
SPECIFIC RULES FOR THE DRILL PRESS
10. Always stop the drill before removing scrap pieces from the table.
11. Use clamps or a vise to secure a workpiece to the table. This will prevent the workpiece from rotating with the
drill bit.
12. Do not wear gloves when operating a drill press.
13. Set the drill press to the speed that is appropriate for the material being drilled.
14. If any part of the drill press is missing/damaged or if the electrical components fail to perform properly, shut
the power OFF and unplug the drill press. Replace missing, damaged or failed parts before resuming operation.
15. Before leaving the machine, shut the power off, remove the drill bit and clean the table.
ELECTRICAL INFORMATION
GROUNDING INSTRUCTIONS
IN THE EVENT OF A MALFUNCTION OR BREAKDOWN, grounding provides the path of least resistance
for an electric current and reduces the risk of electric shock. This tool is equipped with an electric cord that has an
equipment grounding conductor and a grounding plug. The plug MUST be plugged into a matching outlet that is
properly installed and grounded in accordance with ALL local codes and ordinances.
DO NOT MODIFY THE PLUG PROVIDED. If it will not fit the outlet, have the proper outlet installed by a
licensed electrician.
IMPROPER CONNECTION of the equipment grounding conductor can result in electric shock. The conduc-
tor with the green insulation (with or without yellow stripes) is the equipment grounding conductor. If repair or
replacement of the electric cord or plug is necessary, DO NOT connect the equipment grounding conductor to a
live terminal.
CHECK with a licensed electrician or service personnel if you do not completely understand the grounding instruc-
tions or whether the tool is properly grounded.
USE ONLY THREE-WIRE EXTENSION CORDS that have three-pronged
plugs and outlets that accept the tool’s plug as shown in Fig. A. Repair or re-
place a damaged or worn cord immediately.
CAUTION: In all cases, make certain the outlet in question is properly
grounded. If you are not sure, have a licensed electrician check the outlet.
WARNING: This tool is for indoor use only. Do not expose to
rain or use in damp locations.
Fig. A

GUIDELINES FOR USING EXTENSION CORDS
Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy
enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting
in loss of power and overheating. The table below shows the correct size to be used according to cord length and
nameplate ampere rating. When in doubt, use a heavier cord. The smaller the gauge number, the heavier the cord.
Make sure your extension cord is properly wired and in good condition. Always replace a damaged extension cord
or have it repaired by a qualified person before using it.
Protect your extension cords from sharp objects, excessive heat and damp/wet areas.
WARNING: Use a separate electrical circuit for your tools. This circuit must not be less than a #12
wire and should be protected with a 15A time-delayed fuse. Before connecting the motor to the power
line, make sure the switch is in the OFF position and the electric current is rated the same as the cur-
rent stamped on the motor nameplate. Running at a lower voltage will damage the motor.
WARNING: This tool must be grounded while in use to protect the operator from electric shock.
6
AMPERAGE REQUIRED GAUGE FOR EXTENSION CORDS
25 ft. 50 ft. 100 ft. 150 ft.
3.2A 18 gauge 16 gauge 16 gauge 14 gauge
ELECTRICAL INFORMATION

7
KNOW YOUR DRILL PRESS
Electrical Cord
Motor Mount
Housing Cover
ON/OFF Switch
Light ON/OFF Switch
Spindle Return Spring
Chuck
Housing Knob
Speed Chart
Front (Spindle) Pulley
Drive (Motor) Pulley
Motor
Feed Handle
Head
Column
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
P
Q
R
S
T
U
V
W
X
Y
Z
AA
BB
CC
DD
Rack
Table Adjustment Handle
Column Mount
Base
Table
Light Bulb
Spindle
Depth Adjustment Lock
Depth Adjustment Guide
Table Bevel Guide
Table Lock
Rack Collar
Laser ON/OFF Switch
Lasers
Chuck Key

UNPACKING
Unpack the drill press and all of its parts. Compare against the list below. Do not discard the carton or any
packaging until the drill press is completely assembled.
To protect the drill press from moisture, a protective coating has been applied to the machine’s surfaces. Remove
this coating with a soft cloth moistened with kerosene or WD-40®. Do not use acetone, gasoline, or lacquer
thinner to clean. Apply a coat of good paste wax to the table and column. Wipe all parts with a clean dry cloth.
WARNING: If any part is missing or damaged, do not plug the drill press in until the missing or
damaged part is repaired or replaced.
The column assembly (column, column support, rack, rack collar, and table support bracket) must be attached to
the base. The table and table support handles must be attached to the table support bracket. The motor housing
must be attached to the column.
Tools needed for assembly (not included):
• Adjustable wrench
• Hammer and block of wood, or rubber mallet, or dead-blow hammer
ASSEMBLY AND ADJUSTMENTS
1
2
3
4
5
6
Head/Motor Assembly (1)
Base (1)
Table Locking Handle (1) (with table)
Table Assembly (1)
Table Adjusting Handle (1)
AAA Batteries (2) (inside head)
7
8
9
10
11
12
Chuck (1)
Chuck Key (1)
Feed Handles (3)
Hex Wrench (2)
Hex Head Bolts (4)
Column Assembly (1)
(with rack and rack collar)

8

ASSEMBLY AND ADJUSTMENTS
ATTACHING COLUMN ASSEMBLY TO BASE
1. Place the column tube on the base, aligning the column support holes
to the base holes.
2. Install a hex head bolt in each column support hole and tighten bolts
using an adjustable wrench (not included).
ATTACHING TABLE TO COLUMN
1. Loosen set screw (Fig. B - 1) in rack collar (Fig. B - 2) and remove the
collar from the column.
2. Remove the rack (Fig. B - 3) from the column.
3. Placing the rack into the table bracket, slide the table assembly with
rack down directly onto the column (Fig. B). The longer edge of the
rack without gear teeth should be towards the top of the drill press.
4. Place the column collar down onto the rack and tighten the set screw
with the smaller hex wrench to hold the rack in position.
4. Insert the table adjustment shaft (Fig. C - 2). Align the socket-head set
screw (Fig. C - 3) on the handle with the flat of the adjustment shaft.
Using the larger hex wrench, tighten the set screw.
5. Position the table directly over the base, and tighten the table locking
handle (Fig. D - 1) to secure table assembly.


Fig. A

Fig. B
Fig. C
9

Fig. D
1
2
1
3
2
3

1010
ASSEMBLY AND ADJUSTMENTS
DRILL PRESS HEAD TO COLUMN (Fig. E)
CAUTION: The drill press head is heavy. To avoid
injury, two people should lift it into position.
1. Carefully lift the drill press head assembly and position it over the
column (Fig. E).
2. Place the mounting opening on the drill press head over the top of
the column. Make sure the drill press head is seated properly on the
column.
3. Align the direction of the drill press head with the direction of the
base and the table.
4. Tighten the set screw using a hex wrench (Fig. F).
FEED HANDLES (Fig. G)
1. Insert the three feed handles into the threaded openings on the feed
hub (Fig. G - 1).
2. Manually tighten the handles into the openings. If desired, use the
adjustable wrench to grip the flats of the feed handles and fully
tighten them into the feed hub.
NOTE: When using the drill press, one or two of the feed handles
may be removed if an unusually-shaped workpiece interferes with
handle rotation.
MOUNT THE DRILL PRESS (Fig. H)
The drill press must be securely fastened through the mounting holes
to a stand or workbench with heavy-duty fasteners (Fig. H; fasteners
and mounting hardware not included). This will prevent the drill press
from tipping over, sliding, or walking during operation.
IMPORTANT: If the stand or workbench has a tendency to move
during operation, fasten the workbench securely to the floor.



Fig. E
Fig. F
Fig. G

Fig. H
1

11
Fig. E
Fig. F
ASSEMBLY AND ADJUSTMENTS
INSTALL THE CHUCK
1. Unplug your drill press before you begin installing the chuck. Lower
the drill press table and place a cloth on it to protect the chuck if it is
dropped.
2. Wipe the chuck and spindle with a clean rag. Do not use solvents yet,
these will be used when you are ready to set it into place.
3. Completely remove any burrs found on the inner mating surface of the
chuck with a diamond coated tool or a fine file. Use a grade 000 steel

Fig. I
wool pad to lightly go over the chuck and spindle. This removes oxidation and dirt that you cannot see.
NOTE: Do steps 1-3 even if your chuck is new. New chucks can still have burrs, oxidation, and dirt.
WARNING: Before any assembly of the chuck to the drill press spindle, clean all mating surfaces with a
non-petroleum based product, such as acetone or lacquer thinner. Any oil or grease used in the packing
of these parts must be removed; otherwise the chuck may come loose during operation.
4. Use lacquer thinner or acetone on a lint free rag to clean the chuck. Do not touch these surfaces with your
hands after cleaning. Rubbing alcohol does not work well, as it contains oil. Let the chuck dry before continuing.
5. Retract the jaws of the chuck all the way into the body. Slide the chuck’s socket onto the spindle. See Fig. I.
CAUTION: To avoid damaging the chuck, make sure the jaws are completely recessed into its body
and only tap the chuck one time, with a firm tap. Do not use excessive force. Do not use a metal ham-
mer to drive the chuck into the spindle.
6. Using hand force, firmly push the chuck up onto the spindle. Using a rubber mallet or dead blow hammer, tap
the chuck upwards once to lock the tapers together. You can also use a piece of wood between the chuck and a
standard hammer. Test the fit by gently pulling downward on the chuck. If the chuck pulls off, go back to step
one and try again, making sure to thoroughly clean the mating surfaces. Your chuck is now set into your drill
press and should stay in place until you need to remove it.
REMOVE THE CHUCK
NOTE: To avoid possible damage to the drill or chuck, be prepared to catch the chuck as it falls. Placing a towel
on the drill press table can soften the impact if you do drop the chuck.
1. Turn the feed handles to lower the chuck to the lowest position, making it close to the table.
2. Place a ball joint separator above the chuck and tap it lightly with a hammer to cause the chuck to drop from
the spindle. You should hold the chuck and be ready to catch it when it is released.
Alternate Method:
Place the chuck key into the opening on the side of the chuck. Open the drill press cover and hold the spindle
pulley stationary. Using the chuck key for leverage, rotate the entire chuck clockwise while gently pulling down-
wards. Remove the chuck from the spindle.

12
ASSEMBLY AND ADJUSTMENTS
INSTALLING LASER BATTERIES (PRE-INSTALLED)
1. Turn off the drill laser.
2. Pull the tab located below the laser switch and lift up the laser switch cover (Fig. J).
3. Install two AAA batteries into the battery slots and close the switch cover (Fig. K).
RAISE OR LOWER THE TABLE
1. Loosen the table locking handle and turn the crank handle until the table is at the desired height (Fig. L).
2. Tighten the table locking handle before drilling.

Fig. K

Fig. J

Fig. L

13
ROTATE THE TABLE
1. Loosen the table locking handle and turn the table around the col-
umn to the desired position.
NOTE: The rack should rotate around the column with the table sup-
port bracket. If the rack binds and does not rotate, slightly loosen the
set screw in the rack collar.
2. Tighten the table lock handle before drilling.
TILT THE TABLE
1. Loosen the bevel lock bolt (Fig. M - 1) with a 19mm socket or
wrench.
2. Tilt the table to the desired angle, using the bevel scale (Fig. N) as a
basic guide.
3. Re-tighten the bevel lock bolt.
4. To return the table to its original horizontal position, loosen the
bevel lock bolt.
ASSEMBLY AND ADJUSTMENTS

Fig. M

Fig. N

Fig. O
5. Realign the table to the 0° setting on the bevel scale.
6. Tighten the bevel lock bolt with the wrench.
WARNING: To avoid injury, make sure the chuck key is removed from the chuck before starting any
drilling operation.
INSTALLING A DRILL BIT
1. Place the chuck key into the side keyhole of the chuck, meshing the
key with the gear teeth.
2. Turn the chuck key counterclockwise to open the chuck jaws.
3. Insert a drill bit into the chuck so the chuck jaws grip as much of the
bit’s shank as possible.
4. Center the drill bit in the chuck jaws before the final tightening of the chuck.
5. Tighten the chuck jaws using the chuck key to ensure that the drill bit will not slip while drilling. Tighten the
jaws using all three keyholes of the chuck.
6. Remove the chuck key. Store in the rubber key holder, mounted above the feed hub.
1

ASSEMBLY AND ADJUSTMENTS
14
FEED DEPTH ADJUSTMENT
1. Loosen the depth locking knob (Fig. P - 1).
2. Turn the depth scale ring (Fig. P - 2) to the desired
depth.
3. Lock the scale ring in place by tightening the depth lock-
ing knob.
SPEED ADJUSTMENT
For a video demonstration using the WEN 8-Inch Drill
Press, visit http://bit.ly/1LGcLIb
1. To change to another one of the five available speeds,
open the belt housing cover and loosen the belt tension
locking knob found circled in Fig. Q.
2. Pull the motor towards the front of the press and tighten
the belt tension locking knob. Adjust the position of the
belt on the belt pulleys.
NOTE: Ensure that the belt runs on the same setting of
each pulley (e.g. if the belt is on the third setting of the mo-
tor pulley, it should be on the third setting of the spindle
pulley as well).
Fig. P

Fig. Q
1
2
3. Loosen the belt tension locking knob and push the motor towards the rear of the drill press, ensuring that the
belt is under tension. Tighten the belt tension locking knob. Close the belt housing cover.
CHANGING THE LIGHT BULB
To change the light bulb, turn off and unplug the machine. Turn the old bulb counter-clockwise to remove it, and
screw in the new bulb. You may then plug in and restart the machine.
NOTE: do not install a bulb rated higher than 60W. Replacement bulbs can be ordered from wenproducts.com
by searching part number 4210B-086.

Fig. Q
15
ASSEMBLY AND ADJUSTMENTS
ADJUSTING THE LASER (Fig. R)
WARNING: Do not stare directly at the laser beam. Please observe all
safety rules.
• Never aim the beam at a person or an object other than the work-
piece.
• Do not project the laser beam into the eyes of others.
• Always make sure the laser beam is aimed at a non-reflective
workpiece, as the laser beam could project into your eyes or the
eyes of others.
1. Unplug the drill press and place a workpiece on the table.
2. Turn the laser switch to the ON position.
3. Lower the drill bit to meet the workpiece. The two laser lines should cross where the drill meets the workpiece.
4. If the laser needs to be adjusted:
A. Using a 3 mm hex key, turn the laser adjustment set screws (Fig. R - 1) counterclockwise.
B. Rotate the laser light housing (Fig. R - 2) until the two laser lines intersect where the drill meets the work-
piece. DO NOT stare directly at the laser lines.
5. Re-tighten the adjustment set screws (1). Be sure to not over tighten the set screws.
Fig. S
Fig. R
12
SPINDLE RETURN SPRING (Fig. S)
The spindle is equipped with an auto-return mechanism. The main
components are a spring and a notched housing. The spring was properly
adjusted at the factory and should not be readjusted unless absolutely
necessary.
1. Unplug the drill press.
2. Place a screwdriver into the loop (Fig. S - 1) to hold the spring in place.
3. Loosen the two housing nuts (Fig. S - 3) approximately 1/4” (6 mm). Do not remove the nuts from the threaded
shaft. Do not allow the spring or spring housing to slip out of control.
4. While firmly holding the spring housing (Fig. S - 4), carefully pull the spring housing out until it clears the raised
notch (Fig. S - 2).
5. Turn the housing so that the next notch is engaged with the raised notch (Fig. S - 2).
• To increase the spindle return tension, turn the spring housing counter-clockwise.
• To decrease the tension, turn the spring housing clockwise.
6. Tighten the two housing nuts. Do not overtighten the two nuts. If the nuts are tightened too much, the move-
ment of the spindle and feed handles will become sluggish.

16
ASSEMBLY AND ADJUSTMENTS
REPLACING THE BELT
WARNING: Disconnect the drill press from the power source before replacing the belt.
1. Open the housing cover. Loosen the belt tension locking knob (Fig. T).
2. Remove the belt from the housing cover if it is broken. If it is not broken, but is too stretched to operate
correctly, work the belt off the drive (motor) pulley. Then remove the belt from the front (spindle) pulley.
3. Replace with a new belt. Install the belt over the pulleys at the desired speed. Pull the motor back to make the
belt taut. Once the desired tension has been achieve, tighten the belt tension locking knob (Fig. T).
WARNING: For your safety, turn the switch off and remove the plug from the power supply before maintaining
or lubricating the drill press.
Vacuum sawdust or metal shavings that accumulate in and on the motor, pulley housing, table, and work surface.
Apply a light coat of paste wax to the column and table to help keep these surfaces clean and rust-free.
The ball bearings in the spindle and the V-belt pulley assembly are greased and permanently sealed. Pull the
spindle down and oil the quill moderately every three months.
Lubricate the table bracket and locking knobs if they become difficult to use.
CAUTION: All servicing of the drill press should be performed by a qualified service technician.
MAINTENANCE

Fig. T

17
OPERATION
DRILL PRESS ON/OFF SWITCH (Fig. U)
1. To turn the drill press ON, insert the yellow safety key (Fig. U - 1) into the
switch housing (Fig. U - 2). As a safety feature, the switch cannot be turned
ON without the safety key.
2. Flip the switch upward to the ON position.

Fig. U
Fig. V
3. To turn the drill press OFF, flip the switch downward.
4. To lock the switch in the OFF position, remove the safety key (1) from the switch. Store the safety key in a safe
place.
LASER ON/OFF SWITCH
The laser switch is located on the left-hand side of the drill press (Fig. J, p. 12).
Replace batteries as needed. Follow the instructions on p. 12.
POSITION THE TABLE AND WORKPIECE
Always place a piece of scrap material (wood, plywood, etc.) on the table un-
derneath the workpiece. This will prevent splintering on the underside of the
workpiece as the drill bit breaks through. To keep the material from spinning
out of control, it must contact the left side of the column as illustrated (Fig. V),
or be clamped (not included) to the table.
NOTE: For small workpieces that cannot be clamped to the table, use a drill
press vise (not included). The vise must be clamped or bolted to the table to avoid injury. Drill press clamps and
drill press vises can be purchased at wenproducts.com.
GENERAL DRILLING GUIDELINES - DRILLING A HOLE
WARNING: To prevent the workpiece and the scrap material from slipping from your hand while drilling,
position the workpiece and scrap material to the left side of the column. If the workpiece and the scrap material
are not long enough to reach the column, clamp the workpiece and scrap material to the table. Failure to do this
could result in personal injury.
1. Mark where you want to drill in workpiece by using a center punch or a sharp nail, or turn ON the laser to
mark your drilling point.
2. Before turning the drill press ON, turn the feed handles to bring the drill bit down. Line the drill bit tip up with
the mark. Clamp the workpiece in place.
3. Turn ON the drill press and pull down on the feed handles with the appropriate force needed to allow the drill
bit to drill through the material.
NOTE: Feeding too slowly might cause the drill bit to turn in the chuck. Feeding too rapidly might stop the mo-
tor, cause the belt to slip, force the workpiece loose, or break the drill bit. Practice with scrap material to get the
feel of the machine before attempting to do any drilling operation.

18
OPERATION
DRILLING SPEEDS
There are a few important factors to keep in mind when determining the best drilling speed:
• Material type
• Hole size
• Drill bit or cutter type
• Quality desired
Smaller drill bits require greater speed than larger drill bits. Softer materials require greater speed than harder
materials.
DRILLING WOOD
• Brad point bits are preferred. Metal-piercing twist bits may be used on wood.
• Do not use auger bits. Auger bits turn so rapidly that they can lift the workpiece off of the table and whirl it
around.
• Always protect the drill bit by positioning the table so that the drill bit will enter the center hole when drilling
through the workpiece.
• To prevent splintering, feed the drill bit slowly right as the bit is about to cut through to the backside of the
workpiece.
• To reduce splintering and protect the point of the bit, use scrap wood as a backing or a base block under the
workpiece.
FEEDING THE DRILL BIT
• Pull down on the feed handles with only enough force to allow the drill bit to cut.
• Feeding too rapidly might stall the motor, cause the belt to slip, damage the workpiece, or break the drill bit.
• Feeding too slowly will cause the drill bit to heat up and burn the workpiece.

19
TROUBLESHOOTING
PROBLEM CAUSES SOLUTIONS
Noisy operation 1) Incorrect belt tension
2) Dry spindle
3) Loose spindle pulley
4) Loose motor pulley
1) Adjust the belt tension (See REPLACE THE
BELT section)
2) Lubricate the spindle
3) Tighten the set screws on the side of the
spindle pulley
4) Tighten the set screws on the side of the mo-
tor pulley
The drill bit burns or
smokes
1) Drilling at the incorrect speed
2) The wood chips are not coming out
of the hole
3) Dull drill bit
4) Feeding the workpiece too slowly
5) Not lubricated
1) Change the speed
2) Retract the drill bit frequently to clear the
chips
3) Resharpen or replace the drill bit
4) Feed fast enough to cut the workpiece
5) Lubricate the drill bit with cutting oil or
motor oil
Excessive drill run
out or wobble;
drilled hole is not
round
1) Bent drill bit
2) Bit improperly installed in the
chuck
3) Worn spindle bearings
4) Lengths of cutting flutes or angles
not appropriate for the hardness of
the wood grain
5) Chuck not properly installed
1) Replace the drill bit
2) Reinstall the drill bit.
3) Bearings may need replacement. Contact
customer service (1-800-232-1195)
4) Resharpen the drill bit correctly or replace
with the appropriate type.
5) Reinstall the chuck.
Drill bit binds in the
workpiece
1) The workpiece is pinching the bit
2) Excessive feed pressure
1) Support or clamp the workpiece.
2) Feed more slowly.
Spindle returns too
slowly or too quickly
Coil spring has improper tension Adjust the coil spring tension (see p. 15)
Chuck falls off
spindle
Dirt, grease, or oil on the tapered sur-
face on the spindle or in the chuck
Clean the tapered surface of both the chuck and
spindle with acetone or lacquer thinner.
Motor will not run 1) Defective or broken switch
2) Defective or damaged power cord
3) Open circuit, loose connections, or
burned out motor
4) Low voltage
1) Contact customer service (1-800-232-1195)
2) Contact customer service (1-800-232-1195)
3) Contact customer service (1-800-232-1195)
4) Check the power line for the proper voltage.
Use another circuit or have a qualified
electrician upgrade the service.
Motor stalls 1) Short circuit in motor
2) Incorrect fuses or circuit breakers
3) Overloaded circuit
4) Low voltage
1) Contact customer service (1-800-232-1195)
2) Replace with correct fuse or circuit breaker
for the circuit
3) Turn off other machines and retry
4) Check the power line for the proper voltage.
Use another circuit or have a qualified elec-
trician upgrade the service.

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EXPLODED VIEW & PARTS LIST