Wen RT1460 User manual
VARIABLE SPEED
TRIM ROUTER
Instruction Manual
IMPORTANT: Your new tool has been engineered and manufactured to WEN’s highest standards for dependability,
ease of operation, and operator safety. When properly cared for, this product will supply you years of rugged,
trouble-free performance. Pay close attention to the rules for safe operation, warnings, and cautions. If you use
your tool properly and for its intended purpose, you will enjoy years of safe, reliable service.
NEED HELP? CONTACT US!
Have product questions? Need technical support? Please feel free to contact us:
For replacement parts and the most up-to-date instruction manuals, visit WENPRODUCTS.COM
MODEL RT1460
2
CONTENTS
WELCOME 3
Introduction ..................................................................................................... 3
Specifications................................................................................................... 3
SAFETY 4
General Safety Rules........................................................................................ 4
Electrical Information....................................................................................... 6
Electric Router Safety Warnings....................................................................... 7
BEFORE OPERATING 8
Know Your Electric Router ................................................................................8
Assembly & Adjustment................................................................................. 10
OPERATION & MAINTENANCE 14
Operation ....................................................................................................... 14
Maintenance................................................................................................... 17
Troubleshooting Guide................................................................................... 18
Exploded View & Parts List.............................................................................19
Warranty Statement ....................................................................................... 21
Router Bits......................................................................................................22
To purchase replacement parts or accessories for your tool, visit WENPRODUCTS.COM
WEN offers a full lineup of router bits for all your routing needs. See p. 17 for more information.
3
SPECIFICATIONS
Model Number RT1460
Motor 120V, 60 Hz, 6A
Variable Speed 12000 - 30000 RPM
Collet Size 1/4 Inch
Product Weight 3.75 Pounds
Product Dimensions 4.5 in. x 3 in. x 7-5/8 in.
INTRODUCTION
Thanks for purchasing the WEN Trim Router. We know you are excited to put your tool to work, but first, please
take a moment to read through the manual. Safe operation of this tool requires that you read and understand this
operator’s manual and all the labels affixed to the tool. This manual provides information regarding potential safety
concerns, as well as helpful assembly and operating instructions for your tool.
NOTE: The following safety information is not meant to cover all possible conditions and situations that may occur.
WEN reserves the right to change this product and specifications at any time without prior notice.
At WEN, we are continuously improving our products. If you find that your tool does not exactly match this manual,
please visit wenproducts.com for the most up-to-date manual or contact our customer service at 1-800-232-1195.
Keep this manual available to all users during the entire life of the tool and review it frequently to maximize
safety for both yourself and others.
Indicates danger, warning, or caution. The safety symbols and the explanations with them deserve your
careful attention and understanding. Always follow the safety precautions to reduce the risk of fire, electric shock
or personal injury. However, please note that these instructions and warnings are not substitutes for proper ac-
cident prevention measures.
INCLUDED ACCESSORIES
No. Description Qty.
1 Trim Router 1
2 Straight Base 1
3 Trimmer Guide 1
4 Straight Guide 1
5 Wrenches 2
4
GENERAL SAFETY RULES
WORK AREA SAFETY
1. Keep work area clean and well lit. Cluttered or dark
areas invite accidents.
2. Do not operate power tools in explosive atmo-
spheres, such as in the presence of flammable liquids,
gases or dust. Power tools create sparks which may ig-
nite the dust or fumes.
3. Keep children and bystanders away while operating
a power tool. Distractions can cause you to lose control.
ELECTRICAL SAFETY
1. Power tool plugs must match the outlet. Never mod-
ify the plug in any way. Do not use any adapter plugs
with earthed (grounded) power tools. Unmodified plugs
and matching outlets will reduce risk of electric shock.
2. Avoid body contact with earthed or grounded surfac-
es such as pipes, radiators, ranges and refrigerators.
There is an increased risk of electric shock if your body
is earthed or grounded.
3. Do not expose power tools to rain or wet conditions.
Water entering a power tool will increase the risk of elec-
tric shock.
4. Do not abuse the cord. Never use the cord for car-
rying, pulling or unplugging the power tool. Keep cord
away from heat, oil, sharp edges or moving parts.
Damaged or entangled cords increase the risk of electric
shock.
5. When operating a power tool outdoors, use an ex-
tension cord suitable for outdoor use. Use of a cord
suitable for outdoor use reduces the risk of electric
shock.
6. If operating a power tool in a damp location is un-
avoidable, use a ground fault circuit interrupter (GFCI)
protected supply. Use of a GFCI reduces the risk of elec-
tric shock.
PERSONAL SAFETY
1. Stay alert, watch what you are doing and use com-
mon sense when operating a power tool. Do not use a
power tool while you are tired or under the influence
of drugs, alcohol or medication. A moment of inatten-
tion while operating power tools may result in serious
personal injury.
2. Use personal protective equipment. Always wear
eye protection. Protective equipment such as a respira-
tory mask, non-skid safety shoes and hearing protection
used for appropriate conditions will reduce the risk of
personal injury.
3. Prevent unintentional starting. Ensure the switch is
in the off-position before connecting to power source
and/or battery pack, picking up or carrying the tool.
Carrying power tools with your finger on the switch or
energizing power tools that have the switch on invites
accidents.
4. Remove any adjusting key or wrench before turning
the power tool on. A wrench or a key left attached to a
rotating part of the power tool may result in personal
injury.
5. Do not overreach. Keep proper footing and balance
at all times. This enables better control of the power
tool in unexpected situations.
6. Dress properly. Do not wear loose clothing or jew-
elry. Keep your hair and clothing away from moving
parts. Loose clothes, jewelry or long hair can be caught
in moving parts.
Safety is a combination of common sense, staying alert and knowing how your item works. The term “power tool”
in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
SAVE THESE SAFETY INSTRUCTIONS.
WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and instructions may
result in electric shock, fire and/or serious injury.
5
GENERAL SAFETY RULES
7. If devices are provided for the connection of dust
extraction and collection facilities, ensure these are
connected and properly used. Use of dust collection
can reduce dust-related hazards.
POWER TOOL USE AND CARE
1. Do not force the power tool. Use the correct power
tool for your application. The correct power tool will
do the job better and safer at the rate for which it was
designed.
2. Do not use the power tool if the switch does not turn
it on and off. Any power tool that cannot be controlled
with the switch is dangerous and must be repaired.
3. Disconnect the plug from the power source and/or
the battery pack from the power tool before making
any adjustments, changing accessories, or storing
power tools. Such preventive safety measures reduce
the risk of starting the power tool accidentally.
4. Store idle power tools out of the reach of children
and do not allow persons unfamiliar with the power
tool or these instructions to operate the power tool.
Power tools are dangerous in the hands of untrained us-
ers.
5. Maintain power tools. Check for misalignment or
binding of moving parts, breakage of parts and any
other condition that may affect the power tool’s opera-
tion. If damaged, have the power tool repaired before
use. Many accidents are caused by poorly maintained
power tools.
6. Keep cutting tools sharp and clean. Properly main-
tained cutting tools with sharp cutting edges are less
likely to bind and are easier to control.
7. Use the power tool, accessories and tool bits, etc.
in accordance with these instructions, taking into ac-
count the working conditions and the work to be per-
formed. Use of the power tool for operations different
from those intended could result in a hazardous situa-
tion.
8. Use clamps to secure your workpiece to a stable
surface. Holding a workpiece by hand or using your
body to support it may lead to loss of control.
9. KEEP GUARDS IN PLACE and in working order.
SERVICE
1. Have your power tool serviced by a qualified repair
person using only identical replacement parts. This
will ensure that the safety of the power tool is main-
tained.
CALIFORNIA PROPOSITION 65 WARNING
Some dust created by power sanding, sawing, grinding,
drilling, and other construction activities may contain
chemicals, including lead, known to the State of Califor-
nia to cause cancer, birth defects, or other reproductive
harm. Wash hands after handling. Some examples of
these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement, and other
masonry products.
• Arsenic and chromium from chemically treated
lumber.
Your risk from these exposures varies depending on
how often you do this type of work. To reduce your ex-
posure to these chemicals, work in a well-ventilated area
with approved safety equipment such as dust masks
specially designed to filter out microscopic particles.
Safety is a combination of common sense, staying alert and knowing how your item works. The term “power tool”
in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
SAVE THESE SAFETY INSTRUCTIONS.
WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and instructions may
result in electric shock, fire and/or serious injury.
6
ELECTRICAL INFORMATION
AMPERAGE REQUIRED GAUGE FOR EXTENSION CORDS
25 ft. 50 ft. 100 ft. 150 ft.
6A 18 gauge 16 gauge 14 gauge 12 gauge
IMPORTANT: Servicing a double-insulated product requires extreme care and knowledge of the system, and
should be done only by qualified service personnel using identical replacement parts. Always use original factory
replacement parts when servicing.
1. Polarized Plugs. To reduce the risk of electric shock, this equipment has a polarized plug (one blade is wider
than the other). This plug will fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse
the plug. If it still does not fit, contact a qualified electrician to install a proper outlet. Do not modify the machine
plug or the extension cord in any way.
2. Ground fault circuit interrupter protection (GFCI) should be provided on the circuit or outlet used for this power
tool to reduce the risk of electric shock.
3. Service and repair. To avoid danger, electrical appliances must only be repaired by a qualified service technician
using original replacement parts.
GUIDELINES AND RECOMMENDATIONS FOR EXTENSION CORDS
When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An
undersized cord will cause a drop in line voltage, resulting in loss of power and overheating. The table below shows
the correct size to be used according to cord length and ampere rating. When in doubt, use a heavier cord. The
smaller the gauge number, the heavier the cord.
DOUBLE-INSULATED TOOLS
The tool’s electrical system is double-insulated where two systems of insulation are provided. This
eliminates the need for the usual three-wire grounded power cord. Double-insulated tools do not need
to be grounded, nor should a means for grounding be added to the product. All exposed metal parts are
isolated from the internal metal motor components with protecting insulation.
1. Examine extension cord before use. Make sure your extension cord is properly wired and in good condition.
Always replace a damaged extension cord or have it repaired by a qualified person before using it.
2. Do not abuse extension cord. Do not pull on cord to disconnect from receptacle; always disconnect by pulling on
plug. Disconnect the extension cord from the receptacle before disconnecting the product from the extension cord.
Protect your extension cords from sharp objects, excessive heat and damp/wet areas.
3. Use a separate electrical circuit for your tool. This circuit must not be less than a 12-gauge wire and should be
protected with a 15A time-delayed fuse. Before connecting the motor to the power line, make sure the switch is in
the OFF position and the electric current is rated the same as the current stamped on the motor nameplate. Running
at a lower voltage will damage the motor.
7
ELECTRIC ROUTER SAFETY
1. The speed range of the router is 12,000 - 30,000 RPM.
Make sure that the router bit you wish to use is suitable
for your router. Check the router bit’s maximum speed
rating specified by the manufacturer. It must be capable
of operating at the maximum rotation speed of 30,000
RPM.
2. Never use dull or damaged router bits. Damaged bits
may break during use, and dull bits require additional
force to operate, which may cause you to lose control.
Any cracked or broken bit must be replaced before op-
eration.
3. Before installing a router bit, make sure the power
cord plug is removed from the electrical outlet and the
router is switched to off.
4. The router bit shank must fit the size of the collet. If
the router bit cannot be firmly gripped by the collet, it
will become loose during operation, resulting in serious
personal injury.
5. Never start the tool when the router bit is touching the
workpiece.
6. Make sure the collet nut and all adjustment knobs are
securely tightened before operating the router. Loose
adjustment knobs and collet nuts can cause unexpected
shifts in momentum, increasing the chances of personal
injury.
7. Always wear ANSI-approved safety goggles and hear-
ing protection when operating the router.
8. Before operating the router, be sure to run the ma-
chine without load for some time to check for runnout
due to improper installation of the router bit.
9. Avoid cutting nails and staples with the router. Before
operation, inspect the workpiece to make sure the work
surface is free from nails and other foreign objects. Cut-
ting into foreign objects can cause unexpected injury.
10. Always properly attach the workpiece to a stable
platform using clamps or other securing devices. Never
hold the workpiece in your hands or across your leg dur-
ing operation.
11. Hold the trim router straight base firmly with one
hand and the head of the router body with the other.
12. Keep in mind the rotational direction of the router bit
before attempting to operate. Always cut with the correct
direction of the feed in mind (see page 13, “Direction of
Feed”).
13. Do not set the router down until the motor has come
to a complete stop. The exposed spinning bit can cause
serious injury or cause the router to move unexpectedly.
14. Before removing the router bit from the workpiece,
make sure that the power switch is turned off and the
router bit has come to a complete stop.
15. To reduce the risk of getting burned, do not touch the
router bit immediately after use as it may get hot during
operation.
16. Always unplug the tool before changing bits or mak-
ing adjustments. Failure to do so can result in the tool
starting unexpectedly.
TRIM ROUTER SAFETY WARNINGS
WARNING! Do not operate the power tool until you have read and understood the following instructions and
the warning labels.
8
KNOW YOUR TRIM ROUTER
TOOL PURPOSE
Make intricate patterns in both the exterior and interior of your workpieces using your WEN Trim Router. Refer to
the following diagrams to become familiarized with all the parts and controls of your tool. The components will be
referred to later in the manual for assembly and operation instructions.
Depth Scale
Depth Adjustment Knob
Power Switch
Variable Speed Dial
Carbon Brush
Power Cord
Locking Lever
Trimmer Guide
Straight Guide Wrenches
Spindle Lock
Straight Base
WARNING! Do not attempt to plug in or operate your router until the entire operator’s manual has been
read and understood. Failure to do so could result in personal injury and damage to the tool.
1. VARIABLE SPEED DIAL
The variable speed dial (Fig. 1 - 1) is located on the head of the trim
router and is used to adjust the speed from 12,000 to 30,000 RPM.
The appropriate speed will depend on the material being worked
on, the bit size, and other conditions. Refer to page 11 ‘Setting
the Router Speed” and Fig. 4 to set the appropriate speed for your
project.
2. POWER SWITCH
The power switch (Fig. 1 - 2) is located on the front of the router
head. Press the switch to “ON” to power on the tool. Always en-
sure you are holding the router safely and securely before starting
the tool. This router is equipped with a soft start function for safety
operation.
When the router is switched on, the motor will slowly speed up until
it reaches the set speed. This gives you time to adjust your grasp on
the router base and router head to gain control of the router.
3. DEPTH ADJUSTMENT KNOB
Turn the depth adjustment knob (Fig. 1 - 3) to adjust the height of
the straight guide base with the rack-and-pinion gear system. When
adjusting the height of the straight base, make sure the locking
lever is in the unlocked position.
4. STRAIGHT GUIDE BASE LOCKING LEVER
The plunge lock lever (Fig. 1 - 4) is located opposite the depth ad-
justment knob. Push the locking lever closed to lock the height of
the straight guide base in place.
5. SPINDLE LOCK
Press down the spindle lock button (Fig. 1 - 5) to lock the spindle
when tightening the collet nut. Make sure to release the spindle lock
button before operation.
6. 1/4" COLLET & NUT ASSEMBLY
The 1/4” collet & nut assembly allows you to easily install router
bits with a 1/4 inch shank. Insert the bit into the collet and tighten
the nut with the included wrench. Fully tighten the nut and check
that the router bit is secure before turning on the router. Loosen the
collet nut to uninstall the bit.
9
KNOW YOUR TRIM ROUTER
Fig. 1
3
2
4
1
5
TIP: WEN offers a full lineup of premi-
um-quality router bits for all your needs.
See page 17 for router bit options.
5. Re-install the straight guide base (Fig. 2 - 1) on the router. Adjust
the height of the straight guide base so that the router bit does not
protrude from the bottom of the base. (Some bits may be too long
to be fully-enclosed in the straight guide base, which is okay).
6. Plug in and turn on the router to check for any abnormal vibra-
tion or wobbling. This may indicate that the bit is damaged or im-
properly installed.
7. To remove the router bit, make sure the router is switched off and
the cord is unplugged. Press down the spindle lock and loosen the
collet nut with the wrench. Remove the bit from the collet.
10
ASSEMBLY & ADJUSTMENTS
INSTALLING & REMOVING ROUTER BITS
WARNING! Router bits are extremely sharp. Take care when
handling bits as they can cause serious injury.
CAUTION! The router bit shank must fit the size of the
collet. If the router bit cannot be firmly gripped by the collet, it
will become loose during operation and may result in serious
personal injury.
WHAT YOU’LL NEED:
• Wrench
• Router Bit (Not Included)
• 1/4” Collet
Fig. 2
2
1
Make sure that the router bit you wish to use is suitable for your
router. The bit must be capable of operating at the router’s maxi-
mum rotational speed of 30,000 RPM. Before use, check the bit
carefully for any cracks or chips. Do not use a bit that shows signs
of damage. Carefully read and follow all instructions.
1. Switch off the router and unplug the cord.
2. Remove the straight guide base (Fig. 2 - 1) from the trim router
body. Place the trim router on its head on a flat surface.
3. To insert a 1/4” shank bit:
Loosen the collet nut while holding the spindle lock and insert the
router bit / shank adapter assembly into the 1/4” collet as far as it
will go and retract the bit by 1/16” to 1/8”. Finger tighten the collet
nut until the bit is held in place.
4. Press in the spindle lock button and fully tighten the collet nut
with the included wrench. Remember to remove the wrench from
the collet nut. Check that the bit is securely installed.
11
ASSEMBLY & ADJUSTMENTS
SETTING THE CUTTING DEPTH
The cutting depth is indicated by markings etched into shaft of the
router body (Fig. 3 - 1).
1. Install the desired router bit as described in section “Installing &
Removing Router Bits“ on page 10.
2. Insert the router into the straight base (Fig. 3 - 2) by aligning the
rack of the router shaft with the pinion gear of the straight base.
Make sure the locking lever (Fig. 3 - 3) of the straight base is in the
open position.
3. Lay the trim router and base on a flat surface. Use the adjust-
ment knob (Fig. 3 - 4) to raise or lower the router shaft and bit to
the desired height.
4. When setting the cutting depth, start by aligning the tip of the
router blade with the bottom of the straight base so that the bit is
not protruding past the base. Note the indicated depth on the depth
scale, and increase that depth by your desired cutting height.
5. Once the desired cutting depth is set, close the locking lever (Fig.
3 - 3) to lock the straight base in place.
DEPTH OF CUT
The depth of cut that the router is able to make with each pass
depends on the size of the bit and the material being worked on.
Making a deep cut in a single pass could overload the motor and
reduce the quality of the cut. Always test your cuts on a scrap piece
of material similar to your workpiece to confirm the cutting depth.
When making a deep cut, progress to the desired depth by mak-
ing several consecutively deeper cuts. This will help achieve clean
cuts and reduce damage to the router bit and workpiece. Adjust the
depth of the straight base by 1/8th inch increments until the desired
cutting depth is reached.
SETTING THE ROUTER SPEED
The router is equipped with a variable speed dial (Fig. 4 - 1) that
can control the bit rotation speed from 12,000 and 30,000 RPM. If
the router speed is too high, friction will generate excessive heat
and burn the workpiece. If the router speed is too low, the bit will
tear the material and result in rough or uneven cuts. The optimal
Fig. 3
1
2
3
4
Fig. 4
1
rotation speed of a particular router bit varies, depending on the bit’s diameter, the material being cut, the cutting
depth, and the cut’s style.
In general, the larger the bit’s diameter, the slower you should set the router speed. This is because larger bits have
a greater tendency to generate vibration at high speeds. Refer to the instructions and maximum speed specified by
the manufacturer of your router bit. You can also use the chart below (Fig. 5 - Router Speed and Feed Rate Settings
Chart) as a rough reference for setting the router speed. To best determine the router speed, test the speed on a
scrap piece of the same material. This will allow you to see the cut result and make adjustments before working on
the actual workpiece.
FEED RATE
The rate at which the router is moved through the material also has a significant effect on the quality of the cut and
the lifetime of your router and bits. Moving the router through the cut too fast or overloading the tool will cause the
bit to take larger pieces of material with each rotation, resulting in a rough, uneven cut. Moving the router through
the workpiece too slowly tends to burn the workpiece and possibly overheat the bit.
The proper feed rate to use depends on the bit size, the material being cut, the depth of cut and the speed selected.
Use the chart below (Fig. 5 - Router Speed and Feed Rate Settings Chart) as a reference for how fast your router
should be moved along the workpiece. The best way to ensure that you get a quality cut is to practice on a scrap
piece of the same material to get a feel for what feed rate to use. This will also show you exactly how the cut will
look and allow you to check your cutting depth.
CAUTION! The fan does not cool the motor effectively at lower speeds and may cause the motor to
overheat. Do not run the tool at low speeds for extended periods. Occasionally run the router at high speed
with no load to allow the motor to cool down.
Material
Bit Diameter (inches)
Feed Rate≤1/2 3/4 1 1-1/4 ≥1-1/2
Router Speed Setting
Pine 5-max 5-6 4-6 3-5 3-5 Fast
Oak 5-max 4-6 4-5 3-5 2-4 Moderate
Cherry 3-5 3-5 3-4 2-4 2-3 Moderate
Maple 3-5 3-5 3-4 2-4 2-3 Slow
Particleboard and MDF 5-max 5-max 4-max 3-5 3-5 Fast
Soft Plastics 3-5 3-5 3-4 2-4 1-3 Slow
Hard Plastics 2-4 1-4 1-3 1-2 1-2 Slow
Aluminum 3-4 3-4 2-3 2-3 1-3 Slow
12
ASSEMBLY & ADJUSTMENTS
SETTING THE ROUTER SPEED (CONT.)
Please refer to the chart below for speed dial settings. NOTE: These are general guidelines and not hard-and-fast
numbers.
Fig. 5 - Router Speed and Feed Rate Settings Chart
Dial Setting Speed (RPM)
Speed 1 12,000
Speed 2 16,000
Speed 3 21,500
Speed 4 25,000
Speed 5 28,500
Speed 6 30,000
13
ASSEMBLY & ADJUSTMENTS
DIRECTION OF FEED
If you are looking down from the top of the router, the bit will re-
volve in a clockwise direction. This gives the router a tendency to
twist counterclockwise in your hands, particularly when starting the
tool.
For maximum safety and control, feed the router in a counterclock-
wise direction when routing the exterior edges of your workpiece.
Feed the router in a clockwise direction when routing the interior of
your workpiece (Fig. 6). The edge of the workpiece should always
be on the lefthand side of your router. If the router is operated in
the reverse direction from what is shown in Fig. 6, the router bit
will propel the router along the workpiece at a high speed rate that
could cause lose of control and personal injury.
Fig. 6
Bit
Workpiece
ROUTING
1. Clamp down and firmly secure the workpiece.
2. Check that the router is set to a suitable speed and cutting depth.
3. Hold the router firmly with both hands, one hand on the grip surface of the straight base and one hand on the
grip surface of the router head.
4. Slowly feed the router bit into the workpiece and progress smoothly through the cut until the cut is complete.
5. Turn the router off and let the bit come to a complete stop before removing the router from the workpiece.
TRIMMING
Trimming is creating a cut by moving the router bit alongside the edge of a workpiece. For trimming, you must
select a router bit with a bearing attached to properly guide the bit along the workpiece. Follow the instructions for
routing.
NOTE: If the edge where the bearing is running along is laminated or veneered, run some masking tape along it to
protect the surface.
When making deep cuts, multiple passes may be needed to create the desired cut. See page 11 “Depth of Cut” on
using the depth stop turret to adjust the cutting depth and making consecutive passes.
OPERATION
WARNING! Make sure all the assembly and adjustment instructions have been read and understood before
plugging in your router.
WARNING! Wear safety glasses to protect your eyes from flying wood chips and dust. Wear hearing
protection as the router can be very loud and damage your ears.
14
ASSEMBLY & ADJUSTMENTS
CUTTING ALONG A STRAIGHT EDGE
What you’ll need:
• Straight Fence Guide
• Workpiece with a Straight Edge
The straight guide fence is used to create straight cuts along a
workpiece with a straight edge that can be followed. To attach the
straight cut fence:
1. Attach the straight fence guide (Fig. 7 - 1) to the straight base
by loosening the guide knob on the straight base (Fig. 7 - 2). Align
the straight fence guide with the straight base and tighten the guide
knob.
2. Adjust the offset distance of the straight fence by loosing the
straight fence knob (Fig. 7 - 3) and adjusting the position of the
fence. Tighten the straight fence knob at the desired position. Make
sure all adjustment knobs are securely tightened before operating
the trim router.
3. Slide the fence along the straight reference edge of your work-
piece, moving the router along the edge in a straight line.
CUTTING ALONG A PROFILE
What you’ll need:
• Trim Guide
The trim guide helps maintain an equal cutting distance along the
edge of an irregularly shaped workpiece.
1. Mount the trim guide (Fig. 8 - 1) to the straight base by loosening
the guide knob (Fig. 8 - 2) on the base and sliding the trim guide
into the alignment slots at the rear of the straight base. Tighten the
guide knob to secure the trim guide.
2. The trim guide can be adjusted to different vertical depths de-
pending on router bit length and workpiece thickness. Loosen the
guide knob (Fig. 8 - 2) on the base and slide the trim guide to the
desired height. Make sure to securely tighten the guide knob before
using the trim router.
3. The trim guide bearing can be adjusted to different lateral depths
depending on the diameter of the router bit and the desired lateral
depth of cut. To adjust the lateral depth of the trim guide, first loos-
en the locking knob (Fig. 8 - 3) on the bottom of the trim guide. To
set the lateral depth, rotate the lateral adjustment knob (Fig. 8 - 4)
to the desired position. Turn the knob clockwise to increase the lat-
eral cutting depth and counterclockwise decrease the cutting depth.
4. Make sure that all adjustment knobs are securely tightened be-
fore operating the trim router.
1
3
2
Fig. 8
1
4
3
2
Fig. 7
15
ASSEMBLY & ADJUSTMENTS
CUTTING WITH A TEMPLATE
The plastic base cover of the straight base is designed to fit standard 1-3/16” template guides. Template guides can
be used to accurately duplicate curves and other shapes.
1. Remove the straight base from the trim router.
2. Select a template guide bushing with your desired diameter for your workpiece. Make sure that the inner diam-
eter of your template guide bushing is larger than the router bit.
3. Insert the threaded end of a template guide bushing into the bottom of the straight base. Place a template guide
nut inside the straight base and tighten the template nut onto the protruding threads of the guide bushing.
4. Re-install the straight base onto the router.
CUTTING ALONG A STRAIGHT EDGE WITH A TEMPLATE
A template can be created with a jigsaw (or any wood saw capable
of cutting a detailed outline) to guide the trim router using a tem-
plate guide bushing. When creating a template, account for the
cutting distance between the cutting edge of the bit and the outer
edge of the template bushing.
Fig. 9
Fig. 10
NOTE: Your WEN Trim Router is compatible with most router tables on the market. Check the router table dimen-
sions against the base diagram in Figure 10 above to confirm compatibility.
16
MAINTENANCE
WARNING! To avoid accidents, always disconnect the tool from the power supply before cleaning or
performing any maintenance.
CLEANING
1. Regularly clean the router with a soft cloth or compressed air. Remember to wear safety goggles when cleaning
tools with compressed air.
2. Regularly clean the router bits and collet carefully to remove dust and chips that have accumulated.
WARNING! Do not at any time let brake fluids, gasoline, petroleum based products, penetrating oils, etc.,
come in contact with plastic parts. Chemicals can damage, weaken or destroy plastic which may result in
serious personal injury.
CARBON BRUSHES INSPECTION AND REPLACEMENT
1. Wear on the carbon brushes depends on how frequently and how
heavily the router is used. For general use, it is recommended to
check the brushes every 6 months.
2. The carbon brush caps are located on both sides of the trim
router head (Fig. 11). To access the brushes, unscrew and remove
the two brush caps with a flat-head screwdriver.
3. Take out and inspect the carbon brushes. If the brushes are worn
to under 1/4” in length, replace them with new carbon brushes and
then reinstall the brush caps.
NOTE: Always keep carbon brushes clean and ensure that they slide
freely in the brush holders. Double carbon brushes should be re-
placed at the same time.
NOTE: Replacement carbon brushes can be purchased at
wenproducts.com by searching the part number RT1460-010.
PRODUCT DISPOSAL
When product reaches the end of its lifetime, do not dispose of it
with household waste. Electrical and electronic products are haz-
ardous to the environment and human health due to the presence of
hazardous substances. Please take product to your local recycling
facility for it to be responsibly recycled to minimize impacts on the
environment.
Fig. 11
17
ROUTER BITS
WEN offers a line of high quality router bits available for purchase directly from our website.
Simply go to wenproducts.com and search the model number for the router bit that matches your needs.
18
TROUBLESHOOTING GUIDE
Problem Possible Cause Solution
Motor does not start
1. The power cord is damaged or not
properly plugged in.
1. Check the power cord, power plug and the
power outlet. Do not use the machine if the
power cord is damaged.
2. The motor carbon brushes are worn.
2. Inspect the carbon brushes and replace as
needed (see page 16, “Carbon Brush Inspection
and Replacement”).
Carbon brush cap
(RT1460-008) falls out
Temperature and vibration from opera-
tion affected the thread tolerance.
Contact customer service at 1-(800) 232-1195,
M-F 8-5 CST for a replacement carbon brush
cap (part no. RT1460-008)that will resolve
this issue.
Router bit slips in the
collet.
1. The collet and mating arbor taper are
pitted from acids and oil in the wood and
needs cleaning.
1. Remove the collet from the router. Using a
plastic scrubbing pad, clean the outer taper of
the collet and the interior taper of the arbor.
Make sure there is no plastic or metal debris left
over from the cleaning and reinsert collet.
2. The router bit is damaged. 2. Stop using the damaged router bit and re-
place with a new one.
Routed profile burns
1. The router bit is dull. 1. Replace the router bit.
2. The router speed is too fast. 2. Reduce the router speed.
3. The feed speed is too slow. 3. Increase the feed speed.
4. The material is prone to burning. 4. Take a shallow clean-up pass with a higher
feed rate.
5. If the burn is below the profile, then
the router bit guide bearing (if
present) is worn.
5. Remove the bit from the router and spin the
bearing with your finger. If the bearing spins
roughly, it needs to be replaced.
Router vibrates excessively
1. The router bit is not tightened. 1. Fully tighten the collet nut with wrench.
2. The router bit diameter is too large
and goes out of balance.
2. Reduce the router speed. If vibration is se-
vere, do not use the router bit.
3. The router bit shaft may be bent. 3. Discard the router bit if the shaft is bent.
4. The router bit bearings may be worn 4. Discard router bit if the bearings are worn.
WARNING! Stop using the router immediately if any of the following problems occur or risk serious per-
sonal injury. If you have any questions, please contact customer service at 1-800-232-1195 (M-F 8-5 CST), or
email [email protected].
19
EXPLODED VIEW & PARTS LIST
20
EXPLODED VIEW & PARTS LIST
No. Part No. Description Qty.
1 RT1460-001 BEARING SLEEVE 1
2 RT1460-002 BALL BEARING 627 1
3 RT1460-003 MAGNET SLEEVE 1
4 RT1460-004 ARMATURE 1
5 RT1460-005 RETAINING RING 17 1
6 RT1460-006 BALL BEARING 6003 1
7 RT1460-007 BEARING SLEEVE 1
8 RT1460-008 BRUSH HOLDER CAP 2
9 RT1460-009 BRUSH HOLDER 2
10 RT1460-010 CARBON BRUSH 2
11 RT1460-011 SWITCH 1
12 RT1460-012 TOP COVER 1
13 RT1460-013 PCB CONTROLLER 1
14 RT1460-014 TAPPING SCREW ST4x14 2
15 RT1460-015 STRAIN RELIEF 1
16 RT1460-016 CORD GUARD 1
17 RT1460-017 CORD 1
18 RT1460-018 BRACKET COMPLETE 1
19 RT1460-019 ROUND SPRING 2
20 RT1460-020 STATOR 1
21 RT1460-021 SCREW ST4x65 2
22 RT1460-022 HOUSING 1
23 RT1460-023 TAPPING SCREW ST4x55 4
24 RT1460-024 SPRING 6.5x0.8x16 1
25 RT1460-025 PUSH BUTTON 1
26 RT1460-026 THUMB SCREW 1
No. Part No. Description Qty.
27 RT1460-027 FLAT WASHER 6 3
28 RT1460-028 COLLET NUT 1
29 RT1460-029 COLLET CONE 6mm 1
30 RT1460-030 LOCK NUT M6 1
31 RT1460-031 LOCK SCREW 1
32 RT1460-032 PIN 4x4 1
33 RT1460-033 TRIMMER BASE
COMPLETE 1
34 RT1460-034 BASE PROTECTOR 1
35 RT1460-035 BOLT M4x12 4
36 RT1460-036 SPRING PIN 3x14 1
37 RT1460-037 LOCK LEVEL 1
38 RT1460-038 SQUAREWASHER
10x13x1 1
39 RT1460-039 WASHER 4 1
40 RT1460-040 SPUR GEAR 1
41 RT1460-041 PIN 1
42 RT1460-042 LOCK SCREW 1
43 RT1460-043 TRIMMER GUIDE 1
44 RT1460-044 BOLT M6x18 1
45 RT1460-045 STRAIGHT GUIDE 1
46 RT1460-046 STRAIGHT GUIDER
HOLDER 1
47 RT1460-047 BUTTERFLY NUT M6 1
49 RT1460-049 WRENCH, 13MM 1
50 RT1460-050 WRENCH, 22MM 1
Table of contents
