Wenger GEARBOSS TranSport Cart User manual

Contents
Important User Information � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 2
General �����������������������������������������2
Manufacturer �������������������������������������2
Intended Use�������������������������������������2
Warranty ����������������������������������������2
Safety Precautions � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 2
Unpacking the Cart � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 3
Storage Conguration to Cart Conguration� � � � � � � � � � � � � � � � � 4
Cart Usage � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 4
Cart Conguration to Towing Conguration � � � � � � � � � � � � � � � � � 5
Towing Usage � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 5
Cart Conguration to Table Conguration � � � � � � � � � � � � � � � � � � � 6
Table Usage � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 6
Table Conguration to Storage Conguration � � � � � � � � � � � � � � � � 7
Mesh Wrap � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 8
Maintenance � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 9
Transporting the Cart � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 10
Replacement Parts � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 12
Operating Instructions
TranSport Cart
©Wenger Corporation 2023 Printed in USA 2023-08 Part #240A100-03
Wenger Corporation, 555 Park Drive, PO Box 448, Owatonna, Minnesota 55060-0448
Questions? Call.....USA: (800) 4WENGER (493-6437) • Worldwide: [phone] • wengercorp.com
Note: Please read and understand these instructions before operating.
Note: If you need additional information, contact Wenger Corporation using the information below.
Visit the GearBoss TranSport Cart web page at wengercorp.com for more information.
Storage Conguration Cart Conguration
Towing Conguration Table Conguration

2
Important User Information
General
Copyright © 2023 by Wenger Corporation
All rights reserved. No part of the contents of this manual may be reproduced, copied, or transmitted in any form
or by any means including graphic, electronic, or mechanical methods or photocopying, recording, or information
storage and retrieval systems without the written permission of the publisher, unless it is for the purchaser's
personal use�
Printed and bound in the United States of America.
The information in this manual is subject to change without notice and does not represent a commitment on the
part of Wenger Corporation. Wenger Corporation does not assume any responsibility for any errors that may
appear in this manual�
In no event will Wenger Corporation be liable for technical or editorial omissions made herein, nor for direct, indirect,
special, incidental, or consequential damages resulting from the use or defect of this manual�
The information in this document is not intended to cover all possible conditions and situations that might occur.
The end user must exercise caution and common sense when assembling or installing Wenger Corporation
products. If any questions or problems arise, call Wenger Corporation at 1-800-887-7145.
Manufacturer
The TranSport Cart is manufactured by:
Wenger Corporation
555 Park Drive
Owatonna, MN 55060
(800) 4WENGER (493-6437) • [phone]
wengercorp.com
Intended Use
• This product is intended for indoor use in normal ambient temperature and humidity conditions
— it must not be exposed to prolonged outside weather conditions.
• This product is intended to transport gear within a facility and outdoor and to convert to a table for use
as a work surface, sideline table or trainer’s table.
• This product is intended for trailering behind slow-moving motorized vehicles such as Gators™, golf carts,
ATVs etc.
• This product is intended to be used only as described in these instructions.
Warranty
This product is guaranteed free of defects in materials and workmanship for ve full years from date of
shipment. A full warranty statement is available upon request.
Safety Precautions
Make sure anyone using the
TranSport Cart has read and
understands these instructions.
Failure to comply with
Warnings and Cautions in this
document can result in damage
to property or serious injury.
Throughout this document you may nd cautions and warnings which are dened as follows:
• WARNING: Failure to follow the instruction could result in serious injury or damage to property.
• CAUTION: Failure to follow the instruction could result in minor injury or damage to property.
Read all of these safety instructions before installation or use.
!CAUTION !CAUTION

3
Unpacking the Cart
1� Remove the packaging lid�
2. Using two people, lift the cart out of the carton.
3. Place the cart onto its wheels and cut the nylon tie that secures the handle to the cart frame
and rotate it upward.
The cart is now in the Storage Conguration.
Remove
packaging lid
Cut nylon tie
securing handle
Storage Conguration
Rotate handle
upward

4
End
Brace
Engage end brace slots
with frame posts
End
Brace
Strap
Storage Conguration to Cart Conguration
The cart is now in the Storage Conguration, to put the cart in the Cart Conguration:
1� Rotate the handle to a vertical position�
2. Undo the hook and loop strap and wrap around an end brace for storage.
3. Lift and raise each end brace until it is perpendicular to the cart deck surface.
The slots in the end brace should engage with the frame posts.
Cart Usage
If the cart is being pulled by hand, be sure to use enough people.
Use two or more people if any of the following conditions exist:
• Heavy loads (over 250 lb [113 kg])
• High loads (stacked above end frames or mesh wrap)
• Rough or soft ground
• Steep inclines
Cart Conguration
Rotate handle
to be vertical
Rotate end braces
upward
Pulling a heavy load at high
speed could cause an crash
that could result in injury or
damage to the cart.
Never exceed 10 mph (16 kph).
Trying to stop a heavy load
could cause a crash.
Never exceed 5 mph (8 kph)
(a fast walk) if the load is more
than 500 lb (227 kg) or if the
ground is rough.
!CAUTION !CAUTION
Pull the cart slowly if the load
is piled high, if turns are tight,
or if the route includes ramps
or inclines.
!CAUTION

1� Pull out on the handle to release the lock position�
Note: End braces are shown folded down for clarity.
2. Remove the carriage bolt and wing nut from the
handle�
3. Rotate the handle downward.
4. Replace the carriage bolt and wing nut.
The cart is now ready to be attached to the towing
vehicle�
5
Carriage
Bolt
Wing
Nut
Carriage
Bolt
Wing
Nut
Cart Conguration to Towing Conguration
Towing Usage
If the cart is being pulled by a tow vehicle (Gators™, golf carts, ATVs etc.), be sure to secure the load and
pull the cart at a safe speed�
Never reverse a tow vehicle
with the cart connected.
Backing a cart into position can
easily result in a “jack-knife”
and damage to the pull handle
or tow vehicle.
!CAUTION
Towing Conguration
Pulling a heavy load at high
speed could cause an crash
that could result in injury or
damage to the cart.
Never exceed 10 mph (16 kph).
Trying to stop a heavy load
could cause a crash.
Never exceed 5 mph (8 kph)
(a fast walk) if the load is more
than 500 lb (227 kg) or if the
ground is rough.
!CAUTION !CAUTION
Pull the cart slowly if the load
is piled high, if turns are tight,
or if the route includes ramps
or inclines.
!CAUTION

6
End
Brace
End
Brace
Handle
Keep hands clear of the end braces
when they are in motion. Gripping
the cart in the wrong place could
result in injury to hands or ngers.
!CAUTION
Cart Conguration to Table Conguration
It is recommended to use two people when converting the cart to the Table Conguration.
To put the cart in the Table conguration:
1� Rotate the pull handle under the cart deck�
2. Lift the end braces and rotate them down to the ground.
3. Grip side of cart near one end and lift (two people), allowing the end brace to rotate into the “leg” position.
4. Grip side of cart near opposite end and lift until the end brace rotates into position.
5. The slots in the end brace should engage with the posts.
Table Usage
If the cart is being used in the Table Conguration, make sure that the following conditions exist:
• Do not exceed 1000 lb (454 kg) of weight on table
• Distribute weight evenly on table
• Never try to move a loaded table
• Use caution on rough or soft ground
• Do not use Table Conguration on steep inclines
Never try to move a loaded table.
Lifting the table may release the
end braces suddenly, causing an
upset and resulting in injury or
damage to equipment.
Always remove items from the
table, convert it back to a cart
(using two people) and move it
to it’s new location.
Never exceed 1000 lb (454 kg) of
weight on the table.
Be sure that weight is evenly
distributed.
!CAUTION !CAUTION
Use caution on rough or soft
ground. Do not use Table
Conguration on inclines.
!CAUTION
Table Conguration
Engage end brace slots
with frame posts

7
End
Brace
End
Brace
Strap
Table Conguration to Storage Conguration
It is recommended to use two people when converting the cart to the Storage Conguration.
To put the cart in the Storage Conguration:
1. Grip side of cart near one end and lift (two people), rotating the end brace up to lay on the cart deck.
2. Grip side of cart near opposite end, lift and rotate the end brace up to lay on the cart deck.
3. Secure end braces together using the hook and loop strap.
Keep hands clear of the end braces
when they are in motion. Gripping
the cart in the wrong place could
result in injury to hands or ngers.
!CAUTION

8
Mesh Wrap
Bracket
Locations
Bracket
Locations
Bracket
Locations
Mesh Wrap
Install the optional mesh wrap to help secure contents while in the Cart Conguration.
1. Slide the mesh wrap over the end braces.
2. Secure the plastic brackets attached to the mesh wrap.

9
• Keep tires inated to 15-20 psi (103-138 kPa).
• Once a year, apply light oil to the front axle king pin�
Note: If the cart is often stored outside, it may be necessary to apply oil every 6 months.
• If paint gets chipped or scratched, apply touch-up paint� Call Wenger Customer Service for
recommendations�
Note: The deck of the cart is aluminum and will not rust if scratched.
Front Axle
King Pin Location
Maintenance

10
Transporting the Cart
The cart may be loaded onto a truck or trailer if the following recommendations are observed:
• Load and unload the cart from a loading dock if possible.
• If a ramp is used, it should slope no more than 20 degrees (or 36%)�
• If a ramp is used, make sure there are enough people to safely push the loaded cart up the ramp�
Example: A cart loaded with 500 lb (227 kg) of gear would require 235 lb (107 kg) of push to roll up a
20 degree ramp. At least three people would be required to do the job safely.
• Secure the cart inside the truck�
• Due to its pneumatic tires, severe road conditions could cause a loaded cart to bounce radically.
Blocking and strapping the cart will help prevent damage to the cart or the load.
If the cart is loaded with equipment for a long road trip, the following is recommended:
• Wood blocking from the truck oor the cart frame.
• Heavy duty ratchet strap(s), mounted low on the cart, anchored to the truck wall.
• Padding between the cart and the truck wall to limit damage to paint or fabric wrap.
A runaway cart could cause injury
or damage to anything in its path.
!CAUTION

11
Replacement Parts
5
2
6
3
1
4
12 13
7
8
9
10
15
14
11
1312

12
6
Item Description Item Description
1 Deck 16 Handle Release Rod
2 Bumper 17 Jam Lock Nut, 3/8-16
3Rivet, 3/6" 18 Plastic Knob
4Loop Tube Weldment 19 Handle Rotate Tube
5Shoulder Bolt, 3/8-16 x 3/8" 20 Capscrew, 5/16-18 x 2-1/4"
6Lock Nut, 3/8-16 21 Upper Handle Weldment
7 Wheel 22 Handle Grip 7/8” ID x 4-1/2"
8Flat Washer, 2-1/2" 23 Tube Plug, 1-1/4 OD
9Flange Bearing 24 Capscrew, 3/8-16 x 5-1/4"
10 Cotter Pin, 2-1/2" 25 Carriage Bolt, 3/8-16 x 2"
11 Chassis Weldment 26 Lower Handle Weldment
12 Lock Nut, 5/16-16 27 Lock Nut, 5/16-18
13 Socket Screw, 5/16-16 x 1-1/2" 28 Clevis Pin, 2-5/8"
14 Gearboss Plate 29 Hitch Bracket
15 Front Yoke Weldment 30 Socket Screw, 3/8-16 x 1-3/4"
Replacement Parts (continued)
6
24
25
26
27
16
17
18
19
20
21
22
23
28
29
30
17