Wenger Tourmaster Storage Cart User manual

Assembly Instructions
Tourmaster Storage Cart
©Wenger Corporation 2003 Printed in USA 02/03 Part #024F960-02
Wenger Corporation, 555 Park Drive, P.O. Box 448, Owatonna, Minnesota 55060-0448
Questions? Call.....USA: [phone] • International (call collect): [phone] • www.wengercorp.com
CONTENTS
Fasteners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Part List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Required Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Note: Please read and understand the Tourmaster Storage Cart Assembly Instructions before
assembling the parts.
Note: Remove all items from the shipping cartons and arrange them in their approximate final
position. Refer to the illustrations on the following pages. If you need additional information
about your Tourmaster Storage Cart, write or telephone Wenger Corporation at the number
below.
Note: The Tourmaster Storage Cart always requires two people to move the Cart when loaded.

2
FASTENERS
2-1/2"
(1) Hex Head Cap Screw, 3/8-16x2-1/2"
1"
(2) Hex Head Cap Screw,
3/8-16x1"
(3) Locknut, 3/8-16
PART LIST
Item Qty. Description Item Qty. Description
1 10 Hex Head Cap Screw, 3/8-16x2-1/2" 6 1 Right Hand Swing Arm Post Assembly
2 16 Hex Head Cap Screw, 3/8-16x1" 7 1 Left Hand Swing Arm Post Assembly
3 26 Locknut, 3/8-16 8 1 Storage Cart Frame
4 1 Cross Bar 9 4 Caster
5 2 Cinch Strap 10 2 Back Rail Support Post
REQUIRED TOOLS
Tools required for assembly are 9/16" socket and ratchet and 9/16" open end wrenches.
9/16" Socket and Ratchet 9/16" Open End Wrench
ASSEMBLY
Before starting the Tourmaster Storage Cart assembly, do the following.
1. Read and understand this assembly instruction.
2. Remove all items from the shipping cartons and arrange the parts similar to the diagram below.
Make sure that all parts are present. Item numbers refer to the Part List above. Leave the
packing strap on the Swing Arm Assemblies.
3. Inventory the hardware package and make sure that all required hardware is present. Discard
any items not used during the assembly.
10-inch Swing
Arm Assembly
13-inch Swing
Arm Assembly

ASSEMBLY CONTINUED
3
1. Place the Storage Cart Frame onto the floor
with the bottom surface facing upward.
Step 1
8
Bottom Surface
2. Using a 9/16" socket and ratchet and a 9/16"
open end wrench, attach a Caster (9) to the
Frame (8) with four Hex Head Cap Screws,
3/8-16x1" (2) and four Locknuts, 3/8-16 (3).
Step 2
Step 3
3. Using a 9/16" socket and ratchet and a 9/16"
open end wrench, attach the remaining three
Casters (9) to the Frame (8) with 12 Hex Head
Cap Screws, 3/8-16x1" (2) and 12 Locknuts,
3/8-16 (3) in the same way.
9
2
3
4. Turn the Frame (8) over so that the Casters
(9) rest on the floor.
8
Step 4
8
Step 2 — part orientation and order
Capscrew, 3/8-16x1 (2)
Caster (9)
Frame (8)
Locknut, 3/8-16 (3)
9
9
2
3

ASSEMBLY CONTINUED
4
5. Using a 9/16" open end wrench and 9/16"
socket and ratchet, remove the lower Capscrew
(1) and Locknut (3) from the Right Hand Swing
Arm Post Post Assembly (6).
Step 6
8
6
Right Outer Tube
7. Using a 9/16" open end wrench and 9/16"
socket and ratchet, attach the Post (5) to the
Frame (8) with one Hex Head Capscrew,
3/8-16x2-1/2” (1) and one Locknut, 3/8-16 (3).
Step 7
5
13
Step 5
6
8
6 Insert the Right Hand Swing Arm Post
Assembly (6) into the right Outer Tube on the
right side of the Storage Cart Frame (8).
Note: When inserting the Swing Arm Post into the
Tube, align the Clearance Holes in the Post
to the Clearance Holes in the Frame Outer
Tube.
Note: Make sure that the Right Hand Swing Arm
Post Assembly (6) is inserted into the right
Outer Tube of the Riser Cart Frame (8).
The Right Hand Swing Arm Post Assembly
will have the longer, 13-inch Swing Arm in
the lowest position on the post. (See Item 6
on parts list diagram on page 2.)
5
5
!CAUTION
Two people are
required for Step 6
and 8.
Use this Clearance
Hole only

5
ASSEMBLY CONTINUED
11. Insert a Back Rail Support Post (10) into an
Inner Tube on the Frame (8).
Note: When inserting the Back Rail Support Post
into the Tube, align the Clearance Holes in
the Post to the Clearance Holes in the
Frame Tube. Make sure the Back Rail
Supports face away from the Storage Cart
Frame.
Step 11
10
8
8. Attach the Left Hand Swing Arm Post Assembly
(7) to the Frame left Outer Tube on the left side
in the same way as described in steps 5, 6, and
7 above.
Step 8
7
9. Take the short end of the Cinch Strap and place
the loop under the highest Swing Arm on the
right side and pass the buckle over the top of
the Swing Arm and through the loop. See
photograph at the right.
Step 9
Loop, under Arm
Buckle, over Arm
Right Swing Arm
Step 10
10. Attach the second Cinch Strap to the upper
Swing Arm on the left side of the Storage Cart.
5
5
Frame Inner Tube
6
Buckle

6
ASSEMBLY CONTINUED
10
Step 12
12. Using a 9/16" open end wrench and 9/16"
socket and ratchet, attach the Back Rail
Support Post (10) to the Frame Inner Tube with
two Hex Head Capscrews, 3/8-16x2-1/2” (1)
and two Locknuts, 3/8-16 (3).
Step 13
13. Attach the second Back Rail Support Post (10)
as described in step 12 above. 10
Step 14
14. Before installing the Cross Bar (4), place the
loop of the long end of the Cinch Straps (5)
onto each end of the Cross Bar as shown in the
photograph at the right.
5
4
15. Assemble the Cross Bar (4) to the two Swing
Arm Post Assemblies (6 and 7) by fitting the
right and left Cross Bar Tubes onto the Swing
Arm Post Assemblies (6 and 7).
Step 15
4
6
Cross Bar Tube
13
Frame Inner Tube

ASSEMBLY CONTINUED
7
16. Using a 9/16" open end wrench and 9/16"
socket and ratchet, attach the Cross Bar (4) to
the two Swing Arm Posts (6 and 7) with four
Hex Head Capscrews, 3/8-16x2-1/2” (1) and
four Locknuts, 3/8-16 (3).
Step 16
3
1
17. The assembled Storage
Cart is shown at the right.
!CAUTION
Two people are
always required to
load and move the
loaded Cart.
Assembled Storage Cart
Note: The Cinch Straps
are not shown.
!WARNING
A Dangerous Pinch
Point develops
when the Swing
Arm closes.
6
4
13-inch Swing Arm
10-inch Swing Arm

8
The Tourmaster Storage Cart is guaranteed free of defects in materials and workmanship for three full
years.
Our guarantee assures you of either a full refund or repair or replacement of the defective
materials or workmanship without charge, at the discretion of our Customer Service Department. Just
call a Customer Service Representative at 1-800-887-7145 and state the reason you are dissatisfied. If
a product return is necessary, your representative will issue a return authorization. This is your sole
remedy for breach of this warranty.
Should you have a question or problem with any Wenger product, don’t hesitate to call, even if the
product is past warranty. It’s important to us that all our customers be satisfied.
This is the sole warranty made by Wenger. Wenger disclaims all other warranties, including
the warranties of merchantability and fitness for a particular purpose, as well as all liability for incidental,
consequential, special, and indirect damage. Wenger liability for direct damages shall be limited to the
amount you paid for the product involved. Wenger reserves the right to make product changes without
obligation to incorporate such changes into products previously sold.
Some states do not allow the exclusion or limitation of damages or warranties, so the above may not
apply to you. This warranty gives you specific legal rights. You may also have other rights which vary
from state to state.
WARRANTY