West Mountain Radio rigrunner 4007u User manual

www.westmountainradio.com
1020 Spring City Drive
Waukesha, WI 53186
262-522-6503
[email protected]
©2015 West Mountain Radio, All rights reserved.
All trademarks are the property of their respective
owners.
RIGrunner
4007U

West Mountain Radio
Thank you for choosing the West Mountain Radio
RIGrunner 4007U. You will enjoy having a RIGrunner
with built-in high side current and voltage monitoring,
USB-charging, and durable, standardized Powerpole®
connections.
Having proper DC distribution should make a long
overdue improvement to the convenience and safety
of your station. Think of a RIGrunner as the 12 volt
equivalent of a 120 VAC power panel in a house.
Special Features of the RIGrunner 4007U
Unlike traditional RIGrunners, the 4007U has
advanced features which are summarized below:
1. Automatic supply voltage & load current
measurement shown on a 3 x 7 segment display.
2. Automatic shut off on high (HVD) or low voltage
condition (LVD).
3. Intelligent USB port for charging iPhone, Android
and other USB devices.
4. Adjustable 7 segment display brightness.
5. External input for use with electrical/mechanical
interlocks.
6. Internal RF bypass capacitors on all inputs and
outputs.
Choosing a mounting location
Pick a location that is close, or central to, most of your
radios and accessories; especially those that draw
large amounts of current. Locate your power source
as close as possible to the RIGrunner. Remember
that every wire has resistance, longer wires have
more resistance. More than a 10’ run of #10 wire is
not quite adequate to supply the RIGrunner to full
output without a significant voltage drop.
Install in a cool dry place with good ventilation. For
example, do not put it on top of your amplifier or room
heater, or cover it with something. It is recommended
to not put it in the engine compartment of your car, or
directly on the floor of a car; rain from open windows
or snow covered boots may cause water damage.
Connecting your equipment
Recognizing that RIGrunner comes standard with
Powerpole®, updating your cables that supply or
use 12 volts DC with Powerpole®will improve the
convenience of quick connections and use of your
equipment. Remember, Powerpole®are genderless
and the same connector arrangement works for both
supply and load. Powerpole®can be used to charge
or power batteries, all using the same connectors.
Powerpole®can be installed by soldering or crimping.
Be sure to make good connections.
Anderson Power Products® and Powerpole® is a registered trademark of Anderson Power Products, Inc.

Operating Manual
For detailed Powerpole®connector installation tips
see RIGrunner support pages at:
http://www.westmountainradio.com/supportrr
IMPORTANT!! It is essential that assembly of the
pairs is correct. Follow the Amateur Radio standard
used by the RIGrunner. DO NOT PLUG IN without
verifying that RED + PLUS and BLACK - MINUS is
correct.
The far left connector is labeled DCIN with a 40 amp
fuse. Unlike other RIGrunners, the 4007U can only
use the connector marked DCIN for input supply.
Plug in your equipment starting with the highest
power connections to the left and the lower power
drain units to the right. Notice the supplied fuse
ratings next to the connector chosen. Typically
12 volt input amplifiers and 100 watt RF output
transceivers should be first, VHF radios next and
smaller accessories last.
Multiple amplifiers and/or transceivers may be
connected to the RIGrunner. There is a 40 amp
maximum that would be exceeded if trying to
transmit all connected units at once. Most radios
and amplifiers draw less than 3 amps in receive, but
require many more amps in transmit. Therefore, the
limiting factor is total current draw while transmitting.
To determine how many radios may be used to
transmit at one time, consult the radio manual for
power consumption specifications. In the event that
the total current goes over the 40 amp maximum,
a fuse will blow or make an undersized power
supply unhappy. The RIGrunner and any equipment
plugged into the RIGrunner should go unharmed.
Using the proper fuses
The RIGrunner comes supplied with a range of
fuses installed. This assortment should be suitable
for most stations, but can be changed easily. Every
RIGrunner output is safe up to 40 amps, but the
total allowable is also 40 amps.
A fuse MUST be in each position in use. ANY
ATTEMPT TO BYPASS OR SHORT ACROSS
THE FUSES IS DANGEROUS AND VOIDS THE
RIGRUNNER WARRANTY. Since the maximum
available automotive fuse is 40 amps, the RIGrunner
will be protected as long as any value ATC/ATO
fuse is installed. Choose the correct fuse for your
equipment. Standard ATC/ATO automotive blade
fuses are used. These fuses are available in 10
values ranging from 1 amp to 40 amps.
Anderson Power Products® and Powerpole® is a registered trademark of Anderson Power Products, Inc.

West Mountain Radio
The DC input should have a fuse that is appropriate
for the power supply rating. If using a smaller power
supply, consider using a lower value fuse than the 40
amp value supplied. Ideally all of the outlets should
have a fuse that is the next higher value above the
maximum current draw of the unit on that fuse. If
using a power cord with a fuse, match that value or
go one or two values higher. Sizing each fuse for
each unit is desirable, but not absolutely necessary.
Having a higher value than the minimum will offer
less protection for the unit, too low a value and the
fuse will blow out prematurely.
Note that each fuse position has a LED blown fuse
indicator that will conveniently light up if an output
fuse is blown. There must be power to the RIGrunner
and a load on the circuit that has the blown fuse for
the blown fuse LED to light.
Using the RIGrunner 4007U
Refer to the RIGrunner 4007U diagram on the next
page. The display will cycle continuously between
input voltage and load current every 5 seconds.
When displaying current the last digit will be an “A”.
Push-button
The push-button is used for the following functions:
1. Pressing the button momentarily (while the
RIGrunner is turned ON) will toggle the display
mode to show voltage (locked), current (locked)
or a continuous cycling of voltage and current
changing every 5 seconds
2. Holding the button down for approximately
1/10th second (when the RIGrunner is currently
turned OFF) will turn the RIGrunner 4007U ON.
3. Holding the button down for approximately 2
seconds(when the RIGrunner is currently turned
ON) will turn the RIGrunner OFF. Continuing
to hold the button for another 4 seconds will
enter the display brightness adjustment mode.
4. Holding the button down for approximately 2
seconds (while in the display adjustment mode)
will enter the LVD trip mode. In this mode you can
disable or enable the low voltage trip point.
When in the display adjustment mode, a short tap of the
push-button will cycle to the next brightness level. There
are a total of 10 brightness levels and a long press of the
button will save the current level and enter the LVD trip
mode.
When in the LVD trip mode the display will read “tr” and
eithera “0” which siginifies OFF or a “1” which signifies ON.
A long press of the button will save the “tr” setting and
return to the normal voltage/current display mode.

Operating Manual
Powerpole® Outputs (1-7)Powerpole® Input

West Mountain Radio
Status LED, Low Voltage Disconnect (LVD)
& High Voltage Disconnect (HVD) Operation
When the RIGrunner 4007U is ON and the input voltage
is within the normal range the status LED will be GREEN.
If the input voltage is outside of the range, the LED
will change to RED and the Powerpole®outputs will be
switched OFF. When input voltage returns to the normal
range the LED will change to green and the outputs
enabled. When the RIGrunner 4007U is turned OFF the
LED will also be OFF.
External Sense Input
The external sense terminal is comprised of two pins on
the left side of the unit accessible through a “knockout”
panel. The terminal provides a sense input and +5VDC
through a 330 ohm resistor and is suitable for a variety of
mechanical and electrical interlock circuits.
With the RIGrunner facing you (Powerpole®at the
bottom) the orientation of the terminal is:
Top Pin: 5VDC
Bottom Pin: Sense Input
External voltage may be used for the sense input or you
can use the supplied 5VDC.
The included RED lockout jumper may be installed to
prevent the unit from being turned on.
USB Charging
The USB port may be used to provide power to USB
devices, such as phones and tablets. The USB port
follows both the USB Organization’s dedicated charge
port (DCP) specification and Apple’s unique charge port
- meaning both Apple or Android phones and tablets or
DCP devices may be charged.
The USB port contains a 5V regulator that can provide up
to 2A current. However, the USB DCP and Apple devices
are requested by the 4007U to limit their load currents;
Apple devices are limited to 1A and DCP devices are
limited to 1.5A.
Specifications
Overall Dimensions (max., w/o cables) 0.9”H x 9.7”W x 3.2” D
Weight 12.75 oz.
Voltage Readout Accuracy +/- 2% +1 Count
Current Readout Accuracy Less than 5A: +/- 0.25A,
5A to 40A: +/- 1A
High Trip 15V Typical
Low Trip 11V Typical
Auto Re-Start 13V Typical
Switching time, High Trip 15 milliseconds
Switching Time, Low Trip 3.3 seconds

Operating Manual
RIGrunner Accessories
Order Sku#
Fuse Assortment Low Value (8pcs) #58537-1085
3- 1A, 3- 5A & 2- 10A
Fuse Assortment High Value (8pcs) #58537-1086
2 ea. of 15A, 20A, 30A, 40A
Buss 10A ATC Circuit Breaker #58537-1087
Buss 15A ATC Circuit Breaker #58537-1088
Buss 20A ATC Circuit Breaker #58537-1089
Buss 25A ATC Circuit Breaker #58537-1090
Buss 30A ATC Circuit Breaker #58537-1091
Powerpole®Extension Cable, 3 ft. #58531-1082
#12 Red/Black Wire w/ powerpole ends
Powerpole®Extension Cable, 6 ft. #58531-1083
#12 Red/Black Wire w/ powerpole ends
Powerpole®Extension Cable, 10 ft. #58531-1084
#12 Red/Black Wire w/ powerpole ends
15A. Powerpole®Connector-12 Pair #58257-1093
30A. Powerpole®Connector-12 Pair #58257-1095
45A. Powerpole®Connector-12 Pair #58257-1099
Powerpole®Retention Clips - 12 Pack #58257-1092
PowerLock - RIGrunner Retainer Kit #58512-1060
PWRcrimp Crimp Tool #58568-1049
To purchase or view other accessories available,
call or go online at:
www.westmountainradio.com/shop
Anderson Power Products®and Powerpole® is a registered trademark of Anderson Power Products, Inc.
ADDITIONAL RESOURCES
Go to our support page for more assistance:
http://www.westmountainradio.com/supportrr
Go to our OpTips page for connection tips:
http://www.westmountainradio.com/optips
USB Charging Current 2A Max. Continuous
Supply Current, Standby 1.4mA Typical
Supply Current, Operating 19mA Typica

Powerpole®Wiring Guide
Powerpole®Series
Contact
Recommended Wire
Gauge
15 A 20-16 AWG
30A 20-12 AWG
45A 14-10 AWG
Additional Resources for Anderson Powerpole®
go to: www.andersonpower.com
Details and a video demonstration for using PWRcrimp
Tool with Powerpole®, go to:
www.westmountainradio.com/crimptool
www.westmountainradio.com/videos
RIGrunner Warranty
The RIGrunner is warranted against failure due to defects
in workmanship or materials for one year after the date
of purchase from West Mountain Radio or an authorized
dealer. If purchased from an authorized dealer it must be
returned with a copy of the original sales receipt or proof
of purchase.
Warranty does not cover damage caused by abuse,
accident, misuse, improper or abnormal usage, failure
to follow instructions, improper installation, alteration,
lightning, or other incidence of excessive voltage or current.
If failure occurs within this period, return the RIGrunner
or accessory to West Mountain Radio at your shipping
expense with a full explanation and necessary proof of
purchase. The device or accessory will be repaired or
replaced, at our option, without charge, and returned to
you at our shipping expense. Repaired or replaced items
are warranted for the remainder of the original warranty
period. You will be charged for repair or replacement of the
RIGrunner or accessory made after the expiration of the
warranty period.
West Mountain Radio shall have no liability or responsibility
to customer or any other person or entity with respect to any
liability, loss, or damage caused directly or indirectly by use
or performance of the products or arising out of any breach
of this warranty, including, but not limited to, any damages
resulting from inconvenience, loss of time, data, property,
revenue, or profit, or any indirect, special incidental, or
consequential damages, even if West Mountain Radio has
been advised of such damages.
Except as provided herein, West Mountain Radio makes no
express warranties and any implied warranties, including
fitness for a particular purpose, are limited in duration to the
stated duration provided herein.
Anderson Power Products® and Powerpole® is a registered trademark of Anderson Power Products, Inc.