Westin T-Max REW-9000 User manual

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FITTING INSTRUCTIONS
VEHICLE INSTRUCTIONS
Contents
General Safety Precautions
Winch Operation Warings
Installation
Winch Operation
Maintenence
PERFORMANCE SERIES
PEW-9000(12V P/N 9225611 24V P/N 9226611)
PEW-9500(12V P/N 9229602 24V P/N 9230602)
PEWI-9500(12V P/N 9229682 24V P/N 9230682)
ATW-4500(12V P/N 7241110)
M73081119A
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VEHICLE RECOVERY ELECTRIC WINCH FITTING INSTRUCTIONS
T-MAX
PERFORMANCE SERIES
SAFETY PRECAUTIONS
Warning! Observe safety precautions for personal safety and the safety of others. Improper equipment operation may
cause personal injury and equipment damage. Read the following carefully before attempting to operate your winch and
keep the instructions for future reference.
1. Dress Properly:
-Don't wear loose clothing or jewellery. They can be caught in moving parts.
-Wear leather gloves when handling winch cable. Do not handle cable with bare hands as broken wires can cause
injuries.
-Non-skid footwear is recommended.
-Protective hair covering to contain long hair.
2. Keep a Safe Distance:
-Ensure that all persons stand well clear of winch cable and load during winch operation, 1.5 times the cable length
recommended. If a cable pulls loose or breaks under load it can lash back and cause serious personal injury or death.
-Don't step over the cable.
-All visitors and onlookers should be kept away from the work area.
-Keep proper footing and balance at all times.
3. Don't Abuse the Cord:
-Never carry your winch by the cord or yank it to disconnect it from the receptacle.
-Keep cord from heat (below the 70℃), oil and sharp edges.
4. Don't Overwork the winch:
-If the motor becomes uncomfortably hot to touch, stop and let it cool for a few minutes.
-Don't maintain power to the winch if the motor stalls.
-Don't exceed maximum line pull ratings shown in tables. Shock loads must not exceed these ratings.
5. Avoid Unintentional Starting:
-Winch clutch should be disengaged when not in use and fully engaged when in use.
6. Check Damaged Parts:
- Before using, you should check your winch carefully. Any part that is damaged should be properly repaired or
replaced by an authorized service centre.
7. Repair Your Winch:
- When repairing, use only identical replacement parts or it may cause considerable danger to the user.
8.Pull from angle:
- Pull from an angle below 15 degree to straighten up the vehicle or load.
9. Re-spool the cable:
- Leather gloves must be worn while re-spooling. To re-spool correctly, it is necessary to keep a slight load on the
cable. Hold the cable with one hand and the remote control switch with the other. Start as far back and in the centre as
you can .Walk up keeping load on the cable as the winch is powered in.
- Do not allow the cable to slop through your hand and do not approach the winch too closely.
- Turn off the winch and repeat the procedure until all the cable except 1m is left.
- Disconnect the remote control switch and nish spooling in cable by rotating the drum by hand with clutch disengaged.
- On hidden winches, spool in cable under power but keep hands clear.
DANGER
!
DANGER
!
WARNING
!
1
Indicates a hazardous situation which, if not avoided, will result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, will result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. The notation is
also used to alert you to unsafe practices.
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Note:
1. The above symbols in the Owner’s manual are used to indicate additional information in the installation and operation
procedures.
2. ATW4500 is designed primarily for intermittent duty general use. This winch is not designed to be used in industrial or
hoisting applications. ATW4500 does not warrant it to be suitable for such use. T-MAX manufactures a separate line of
winches for industrial/commercial use. Please contact us for further information.
Warning: The use of any other accessory or attachment other than those recommended in the Fitting
Instructions may present a risk of personal injury.
WINCH OPERATION WARNINGS
Read the following carefully before attempting to operate your winch and keep the instructions for future
reference.
1. The uneven spooling of cable, while pulling a load, is not a problem, unless there is a cable pile up on one end of the
drum. If this happens reverse the winch to relieve the load and move your anchor point further to the centre of the
vehicle. After the job is done, you can un-spool and rewind for a neat lay of the cable.
2. Store the remote control switch inside your vehicle where it will not become damaged, inspect before you plug it in.
3. When ready to begin spooling in, plug in remote control switch with clutch disengaged, do not engage clutch with
motor running.
4. Never connect the hook back to the cable. This causes cable damage. Always use a sling or chain of suitable
strength.
5. Observe your winch while winching, if possible while standing at a safe distance. Stop the winching process every
metre or so to assure the cable is not piling up in one corner. Jamming the cable can break your winch.
6. Do not attach tow hooks to winch mounting apparatus. They must be attached to vehicle frame.
7. The use of a snatch block will aid recovery operations by providing a doubling of the winch capacity and a halving of
the winching speed, and the means to maintain a direct line pull to the centre of the rollers. When double loading
during stationary winching, the winch hook should be attached to the chassis of the vehicle.
8. Ensure rated “D” or bow shackles are used in conjunction with an approved tree trunk protector to provide a safe
anchor point.
9. When extending winch cable, ensure that at least FIVE (5) wraps of cable remain on drum at all times. Failure to do
this could result in the cable parting from the drum under load. Serious personal injury or property damage may
result.
10. All winches are provided with a Red Cable marking to identify that 5 cable wraps remain on the winch drum when this
mark appears at the rollers. No recovery should be attempted beyond this marking.
11. Since the greatest pulling power is achieved on the innermost layer of your winch, it is desirable to pull off as much
line as you can for heavy pulls (you must leave 5 wraps minimum on the drum-red cable). If this is not practical use a
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VEHICLE RECOVERY ELECTRIC WINCH FITTING INSTRUCTIONS
T-MAX
PERFORMANCE SERIES
snatch block and double line arrangement.
12. Draping a heavy blanket or similar object over the extended winch cable is recommended as it will dampen any back
lash should a failure occur.
13. Neat, tight spooling avoids cable blinding, which is caused when a load is applied and the cable is pinched between
the others. If this happens, alternatively power the winch in and out. Do not attempt to work a bound cable under load,
free by hand.
14. Apply blocks to wheels when vehicles are on an incline.
15. Battery:
- Be sure that the battery is in good condition.Avoid contact with battery acid or other contaminants.
- Always wear eye protection when working around a battery.
- Have the engine running when using the winch, to avoid attening the battery.
16. Winch cable:
- Be sure that the cable is in good condition and is attached properly.
- Do not use the winch if cable is frayed.
- Do not move the vehicle to pull a load.
- Do not replace the cable with a cable of lesser strength.
- The life of cable is directly related to the use and care it receives. Following its rst and subsequent uses, a cable
must be wound onto the drum under a load of at least 500lbs (230kg) or the outer wraps will draw into the inner wraps
and severely damage the cable during winching. The rst winch use should be a familiar run while in a relaxed,non-
recovery situation. Spool out the cable until the red cable mark appears (about ve wraps on the drum), when rewind
the cable onto the drum under a load of 500lbs (230kg) or more. This will slightly tension and stretch the new cable
and create a tight cable wrap around the drum. Failure to do so may result in cable damage and reduced cable life.
- When the cable is replaced, be sure to apply locktite, or the cable clamp thread. Tighten the clamp screw properly but
do not over-tighten. The locktite will prevent loosening of the screw in arduous conditions.Locktite 7471 primer and 222
Thread Locker are recommended.
- When replacing the steel wire rope or the ber rope, be sure to disconnect the winch cable to "+" (positive) of the
battery, and disengage the clutch by move the clutch handle to the "OUT" position.
Should you choose ber rope to take place of the winch steel wire rope,
- Please make sure this ber rope preferred can with stands the maximum capacity of your winch. Always bear in mind
the working load limitation of this ber rope, and never exceed the working load limitation or
Shock load of your rope.
- Fiber rope should be attached to winch drum properly, always remain enough wraps on the winch drum when
extending rope. Failure to do this could result in rope parting from the drum. Serious personal injury or property
damage may result.
- Please make sure the ber rope in good condition, without cuts or pulled strands. Fiber rope will fail in case worn,
damaged, overloaded, or not properly maintained.
- Do not stand within the lash-back area.
- Do not use over rough surfaces without chafe protection.
- Do not bend around unprotected, sharp corners.
T-MAX manufactures high performance winch synthetic ropes, which are made with Dyneema SK-75 ber.
Please contact T-MAX ofcial distributors or write to [email protected] for more information.
17. Do not attempt to exceed the pulling limits of this winch.
18. Do not drive your vehicle to assist the winch in any way. Vehicle movement in combination with winch operation may
overload the cable, the winch itself or cause damaging shock loads.
19. Shock loads when winching are dangerous! A shock load occurs when an increased force is suddenly applied to the
cable. A vehicle rolling back on a slack cable may induce a damaging shock load.
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20. The winches shown in this manual are solely for vehicle and boat mount, non-industrial applications.
21. Do not use winch in hoisting applications due to required hoist safety factors and features.
22. Do not use the winch to lift, support or otherwise transport personnel.
23. Never operation your eletric winch in gas (petrol) station, or any place has explosive gas.
24. Only DC power can be applied to the winch stated in this Fitting Instructions.
INSTALLATION
MOUNTING YOUR WINCH
1. a) The winch is to be mounted into a suitable steel mounting frame using the 4 point foot mounting system in either
a horizontal or vertical plane.
b) It is very important that the winch be mounted on a at surface so that the three sections (motor, cable drum and
gear housing) are properly aligned.
c) Before commencing installation, ensure the mounting facility being used is capable of with standing the rated
capacity of the winch.
d) The tment of winches and / or a frontal protection system may affect the triggering of SRS air bags. Check that the
mounting system has been tested and approved for winch tment in the air bag equipped vehicle.
2. Should you wish to manufacture your own mounting plate the dimensions below will assist. A steel mount plate of at
least 6mm thickness is recommended. Fasteners should be steel high tensile grade 5 or better. A poorly designed
mount may void warranty.
3. The winch should be secured to the mounting with 3/8“ UNC* 1-1/4” steel bolts and spring washers provided.
4. The roller fairlead is to be mounted so as to guide the rope onto the drum evenly.
5. Winch dimensions and mounting patterns are provided together with the winch specication.
LUBRICATION INSTALLATION
All moving parts in the winch are permanently lubricated with high temperature lithium grease at the time of assembly.
Under normal conditions factory lubrication will sufce. Lubricate cable periodically using light penetrating oil. Inspect for
broken strands and replace if necessary. If the cable becomes worn or damaged, it must be replaced.
CABLE INSTALLATION
Unwind the new cable by rolling it along the ground, to prevent kinking. Remove old cable and observe the manner in
which it is attached to the drum ange.
MOUNT THE CONTROL BOX
Note please the control box can be mounted in various ways according to the different actual situations. What stated
in this Fitting Instruction is only two of the mount solutions suggested by the manufacturer, which shows the steps to
attach the control box to the winch motor base.
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PEW9000:
PEW9500:
Step 1
WINCH OPERATION
SUGGESTION:
The best way to get acquainted with how your winch operates is to make a few test runs before you actually need to
use it. Plan your test in advance. Remember you can hear your winch as well as you can see it operate. Get to
recognize the sound of a light steady pull, a heavy pull, and sounds caused by load jerking or shifting. Soon you will
gain condence in operating your winch and its use will become second nature to you.
OPERATING:
1. Ensure the vehicle is secured by applying the parking brake or chocking the wheels.
2. Pull out the winch cable the desired length and connect to an anchor point. The winch clutch allows rapid uncoiling
Step 1 Step 2
Step 3 Step 4
5
Step1 Step2 Step3
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of the cable for hooking onto the load or anchor point. The shifter tab located on the gear housing of the winch
operates the clutch as follows:
(A) To disengage the clutch, move the clutch shifter tab to the "OUT" position. Cable may be free spooled off the
drum.
(B) To engage the clutch, move the clutch shifter tab into the "IN" position. The winch is now ready for pulling.
3. Recheck all cable rigging before proceeding.
4. Plug in the winch hand control.It is recommended that the winching operation takes place from the driver’s position
to ensure safe operation.
5. To commence winching operation, start vehicle engine,select neutral in transmission,maintain engine speed at idle.
6. Operate the remote control switch to IN or OUT until the vehicle has been retrieved. Regularly check the winch to
ensure cable is winding onto the drum evenly.
Note:
1. Never winch with your vehicle in gear or in park, which would damage your vehicle’s transmission.
2. Never wrap the cable around the object and hook onto the cable when winching.
3. Keep hands, clothing, hair and jewellery clear of the drum area and cable when winching.
4. Hever use the winch if the cable is frayed, kinked or damaged.
5. Never allow anyone to stand near the cable , or in line with the cable behind the winch while it is under power. I f the
cable should slip or brake, it can suddenly whip back towards the winch, causing a hazzard for anyone in the area
Always stand well to the side while winding.
6. Don’t leave the switch plugged in when winch is not in use.
CHECK THE WINCH CAREFULLY AND THOROUGHLY BEFORE OPERATING!
It is highly recommended that the winch be used regularly (once a month). Simply power the cable out 15m,
free spool 5m and then power back in. This will keep all components in good working condition so that the
winch can be relied on when needed. Contact your authorized outlet for technical assistance and repairs.
SPARE PARTS:
A comprehensive range of spare parts is available. For further information please contact the distributors from whom
you get your winch.
NOTE:
The safety precautions and instructions discussed in this manual can't cover all possible conditions and situations
that may occur. It must be understood by the operator that common sense and caution are factors, which cannot be
built into this product, but must be applied by the operator.
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Item
No. Part No. Descreption Qty Item No. Part No. Descreption Qty
1 7329200.6A-2 Control box cover 1 23 732510A(12V) ISM(Integrated
solenoid module) 1
2 GB70.2 M5X12 M5X12 bolt 10 732610A(24V)
3 7329200.6A-4 Connection plate(7th) 1 24 GB41/T M3 M3 nut 2
4 GB70.2 M8X12 M8x12 bolt 4 25 7329200.6A-10 Anti-dust cover 1
5 GB/T 862.1 8 M8 washer 4 26 7329200.6A-11 Socket 1
6 7329200.6A-3 Connection plate(6th) 3 27 GB/T819.2 M3X16 Socket x screw 2
7 732510-24 Washer-contactor 1 28 7329200.6A-6 Control box plate
base 1
8 GB6174 M8 M8 nut 4
9 GB 70.1M6X30 M6x30 bolt 1 29 7329200.6A-7 Control box plate
base 1
10 7329200.6A-5 Insulation plate 1
11 GB6187.1 M6 M6 ange nut 1 30 GB18551.1 5 5x8 rivet 2
12 GB/T97.16A2 6Flat washer(stainless) 2 31 7329200.6.1-28A Control box mount
bracket(solution1) 1
13 GB/T93 6 M6 spring washer(stainless) 1
14 GB41/T M6 M6 nut 1 32 7329100.6.1-11 Short black cable
with black sleeve 1
15 GB41/T M8 M8 nut 4
16 GB/T 93 8 M8 spring washer(stainless) 4 33 7329100.6.1-12 Short red cable 1
17 GB/T97.18A2 48 at washer(stainless) 434 7329100.6.1-15 Short black cable
with yellow sleeve 1
18 GB6187.1 M8 M8 ange nut 4
19 GB/T12 M8X35 Cable connection receiver 4 35 7329100.6.1-13 Long red cable 1
20 7329200.6A-1 Control box plate 1 36 7329100.6.1-17 Long black cable 1
21 GB70.2 M6X10 M6x10 bolt 2 37 7329103.1-4 Thin black cable 1
22 GB/T862.1 6 M6 washer 2 38 7329200.6A
-35AA Control box mount bracket(solution2) 1
Rated Line Pull 9000LB (4080kg) Single-line
Motor 6.6hp 12V Series Wound
Control Remote switch, 12' lead (3.7m)
Solenoid style Integrated Solenoid Module (ISM)
Gear train 3-Stage Planetary
Gear reduction ratio 172.8:1
Clutch Shift Pin Ring Gear
Braking Automatic In-The-Drum
Drum size Diameter 2.52"(64mm) Length 8.82"
(224mm)
Synthetic Rope
(Dyneema SK-75
ber)
23/64"x100' (9.1mmx30m)
Aluminium Fairlead 10"x4.5" (254x114.3mm)
Remote Control Included
Recommended
Battery 650CCA minimum for winching
Battery Leads 25mm2,72" (1.83m)
Finish Yellow
Weight 80.5lbs (36.5kgs)
Overall dimensions (LxWxH)22"x6.3"x8.1"
(557x160x205mm)
Mounting Bolt Pattern 10.00±0.015INx4.50±0.010IN
(254x114.3mm)
FEATURES & SPECIFICATIONS
Dimensions Mounting Bolt Pattern
Layer of cable 1 2 3 4
Rated line Lbs 9000 7990 7237 6713
Pull per layer Kgs 4080 3621 3280 3042
Cumulative Ft 16 42 72 94
Cable capacity m 5 12 21 28
Line Pull & Cable Capacity
Line Pull Lbs
Kgs NO LOAD 2000 910 4000 1814 6000 2720 8000 3630 9000 4080
Line Speed ft/min M/
min
12V
12V 37.2 11.4 18 5.5 13.1 410.2 3.1 8.2 2.5 7.56 2.31
Motor Current amps 12V 90 190 260 335 410 425
Line Speed & Amp Draw-First Layer
PEW-9000 12v P/N 9225611
24v P/N 9226611
CE Version
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Item
No. Part No. Descreption Qty Item No. Part No. Descreption Qty
1 9225601.3-13 Sun Gear-Input 1 25 9225600.3-1 Gear Box Base 1
2 9225601.3.1 Gear CarrierAss'y-Input 1 26 9225600.3-14 Gasket 9500 2
39225601.3.2 Gear Carrier Ass'y-
Intermediate 1 27 9225601.3-3AB Inner Gear 1
4 9225600.3-9A Cushion 1.2mm Thickness 2 28 9225601.3-4A Clutch Gear 1
5 9225601.3.3 Gear CarrierAss'y-Output 1 29 9225601.3-2 Gear Housing 1
6 9225600.3.3-1 Outer Spline 1 32 9225601.3-11 Gear Box End Cover 1
7 GB894-86 32 Outer Spline 1 33 GB70-85 M4X10 Bolt M4 X 10 10
8 9225600.2 Drum Ass'y 1 34 9225601.3-12 Bearing 1
9 GB79-85 M8X12 Bolt For Brake M8 X 12 1 35 GB95-85 5 Antifriction Washer 2
10 9225600.4 Brake Ass'y 1 36 9225601.3-15 Shaft Sleeve 1
11 9225600.4-1 Coupling Joint 1 37 9225601.3-16 Clutch Spring 1
12 9225600.1.2A Rotor 1 38 GB/T 119.1 Clutch pin 1
14 GB955-87 18 Washer 18 2 39 9225601.3-7 Clutch Handle 1
15 9225600.1-5 Long Bolt M6 X 156 2 40 SR6 Steel Ball 1
16 9225600.1-2 OUTBACK Motor End Cover 1 41 9191301 DSM Wire Rope 1
17 9225600.1.3 CarbonAss'y 1 42 GB65-85 M6X8 Bolt for Wire Rope Fixing 1
18 9225600.1.1 Stator 1 43 GB/T39 M10 Mounting Nut 6
19 GB70-85 M8X25 Link Screw M8 X 25 4 44 GB7244-87 10 Lockwasher 10 4
20 9225600.1-1 Motor Base 1 45 GB/T1228-91 M10X32 Mounting Bolt 4
21 9225600.0-3 Nylon Bearing 2 46 GB95-85 10 Flat Washer 6
22 9225600.0-2A Tie Bar 2 47 9225600.7A Aluminum Fairlead 1
23 GB70-85 M4X16 Bolt M4 X 16 10 48 GB/T70.1 M10 X 25 Bolt M10 X 25 2
24 GB93-87 4 Lock Washer 4 20 49 9225600.6A(12V) Solenoid Box Ass'y 1
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PEW-9500 12v P/N 9229602(Radio Control)
24v P/N 9230602(Radio Control)
CE Version Available
Dimensions
Mounting Bolt Pattern
Layer of cable 1 2 3 4
Rated line Lbs 9500 8435 7640 7086
Pull per layer Kgs 4305 3822 3460 3212
Cumulative Ft 16 42 72 94
Cable capacity m 5 12 21 28
Rated Line Pull 9500LB (4305kg) Single-line
Motor 6.6hp 12v Series Wound;6hp24V Series
Wound
Control Wireless Multi-Control
Gear train 3-Stage Planetary
Gear reduction ratio 218:1
Clutch Sliding Ring Gear
Braking Automatic In-The-Drum
Drum size Diameter 2.52" Length 8.82"(64x224mm
diameter)
Synthetic Rope
(Dyneema SK-75 ber) 3/8"x94' (9.4mmx28m)
Aluminium Fairlead 10"x4.5" (254x114.3mm)
Remote Control Included
Recommended Battery 650CCAminimum for winching
Battery Leads 25mm2,72"(1.83m)
Finish Yellow
Weight 84lbs(38kgs)
Overall dimensions (LxWxH)21.15"x6.3"x8.6"(537x160x218mm)
Mounting Bolt Pattern 10.00±0.015INx4.50±0.010IN(254x114.3mm)
FEATURES & SPECIFICATIONS
Line Pull Lbs
Kgs NO LOAD 2000 906 4000 1813 6000 2719 8000 3626 9500 4305
Line Speed Ft/min 12V
24V 29.5 41.7 14.4 20.5 12.1 15.4 10.1 14 9 12.1 7.5 10.2
M/min 12V
24V 8.99 12.71 4.39 6.25 3.69 4.69 3.08 4.27 2.74 3.69 2.29 3.11
Motor Current amps 12V
24V 70 50 170 90 235 120 300 140 365 175 405 200
Line Speed & Amp Draw-First Layer
Line Pull & Cable Capacity
Item
NO. Part No. Description Qty
1 7337180.6.4 Control 1
2 7337180.6.6 Wire for Control 1
3 7337180.6.5 25m-8A 1
5 7337180.0.24 25m-8E 1
6 7337103.1-1 ISM Cover 1
7 7337103.1-3 Logo 1
8 7337103.1-2 Plate 1
9 7337180.6.3 Peceiver 1
10 7337180.6.1 ISM 1
11 7329100.6.1-17 Black Long Wire 1
12 7329100.6.1-14 Red Long Wire 1
13 7329103.6.1-4 Black Wire 1
14 7329100.6.1-11 Black Short Wire 1
15 7329100.6.1-12 Red Short Wire 1
16 7329100.6.1-15 Yellow Short Wire 1
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Item
NO. Part No. Description Qty Item NO. Part No. Description Qty
1 9229600.3-20 Washer 2 25 9229600.3-1 Gear Box Base 1
2 9229600.3-13 Sun Gear-Input 1 26 9229600.3-2 Gear Housing 1
3 9229600.3.1 Gear Carrier Ass'y-Input 1 27 9229600.3-3 Inner Gear 1
4 9229600.3.2 Gear Carrier Ass'y-Intermediat 1 28 9229602.3-10 Inner Gear 1
5 9229600.3-9A Cushion 1.2mm Thickness 2 29 9229600.3-14 Gasket 9500 3
6 9229600.3.3 Gear Carrier Ass'y-Output 1 30 9229601.3-11 Gear Box End Cover 1
7 9229600.3.3-1 Outer Spline 1 31 GB70-85 M4X25 Bolt M4X25 10
8 GB894-86 32 Retaining Ring 1 32 9229600.0-9 Barner 1
9 9229600.2 Drum Ass'y 1 33 9229600.3-8 Clutch Spring 1
10 GB79-85 M8X12 Bolt for Brake M8 X 12 1 34 9229600.3-4 Shaft Sleeve 1
11 9229600.4 Brake Ass'y 1 35 9229600.3-5 Washer 1
12 9229600.4-1 Coupling Joint 1 36 9229600.3-6A Clutch Handle 1
13 9229600.1.2A Rotor 1 37 9229601.3-7 Clutch Handle 1
14 GB955-87 18 Washer 18 2 38 GB70-85 M4X10 Bolt M4X10 3
15 9229600.1-5 Long Bolt M6 X 156 2 39 GB65-85 M6X8 Bolt M6X8 1
16 9229600.1-2 OUTBACK Motor End Cover 1 40 9194281 9.4X28 DSMWire Rope 1
17 9229600.1.3.1 Carbon Ass'y 1 41 GB/T39 M10 Mounting Nut 6
18 9229600.1.1 Stator 1 42 GB7244-87 10 Lock Washer 10 4
19 GB70-85 M8X25 Link Screw M8 X 25 4 43 GB/T1228-91
M10X32 Mounting Bolt 6
20 9229600.1-1 Motor Base 1 45 9229600.7A Aluminum Fairlead 1
21 9229600.0-3 Nylon Bearing 2 46 GB95-85 10 Flat Washer 6
22 9229602.0-2A Tie Bar 2 47 GB/T70.1 M10 X 25 Bolt M10 X 25 2
23 GB70-85 M4X16 Bolt M4 X 16 10 48 9229603.6 Boomer Box 1
24 Lock Washer 4 Lock Washer 4 23
10
Autogoods “130”
130.com.ua

VEHICLE RECOVERY ELECTRIC WINCH FITTING INSTRUCTIONS
T-MAX
PERFORMANCE SERIES
PEWI-9500 12v P/N 9229682
24v P/N 9230682
CE Version Available
Dimensions
Layer of cable 1 2 3 4
Rated line Lbs 9500 7700 6500 5700
Pull per layer Kgs 4300 3480 2940 2580
Cumulative Ft 16 42 72 94
Cable capacity m 5 12 21 28
Rated Line Pull 9500lbs (4300kgs) Single-line
Motor 6.6hp 12v , Series Wound
Control Wireless Multi-control
Gear train 3-Stage Planetary
Gear reduction ratio 218:1
Clutch Sliding Ring Gear
Braking Automatic In-The-Drum
Drum size Diameter 2.52" (64mm)Length 8.82"(224mm)
Synthetic Rope
(Dyneema SK-75 ber) 3/8"x94' (9.4mmx28m)
Aluminium Fairlead 10"x4.5" (254x114.3mm)
Recommended Battery 650CCA minimum for winching
Battery Leads 2 gauge, 72"(1.8m)
Finish Yellow
Weight 84lbs(38kgs)
Overall dimensions (LxWxH)21.15"x6.3"x10.0"(537x160x254mm)
Mounting Bolt Pattern 10.00±0.015INx4.50±0.010IN(254x114.3mm)
FEATURES & SPECIFICATIONS
Line Pull & Cable Capacity
Line Pull Lbs
Kgs NO LOAD 2000 910 4000 1814 6000 2720 8000 3630 9500 4300
Line Speed Ft/min 12V 28.7 16.5 12.6 9.4 8.8 6.9
M/min 12V 8.7 5.0 3.8 2.9 2.7 2.2
Motor Current amps 12V 65 140 210 285 360 400
Line Speed & Amp Draw-First Layer
11
Autogoods “130”
130.com.ua

VEHICLE RECOVERY ELECTRIC WINCH FITTING INSTRUCTIONS
T-MAX
PERFORMANCE SERIES
Item
NO. Part No. Description Qty Item NO. Part No. Description Qty
1 GB/T70 M4X10 Bolt M4X10 10 29 9229680.0-21 Beam Cover 1
2 9229681.3-11 Gear Box End Cover 1 30 GB/T819 M6X10 Link Screw M6X 10 3
3 9229680.3-14 Gasket 9500 2 31 9229680.0-28 Fastener-Upside 1
4 9229681.3-10 Inner Gear 1 32 9229680.0-29 Fastener-Downside 1
5 9229680.3-13 Sun Gear-Input 1 33 9229680.0-25 Copper Sheet to
Black Motor Terminel 1
6 9229680.3.1 Gear Carrier Ass'y-
Input 1 34 9229680.0-27 Copper Sheet toRedMotor Terminel 1
7 9229680.3.2 Gear Carrier Ass'y-
Intermediate 1 35 9229680.0-26 Copper Sheet to Yellow Motor Terminel 1
8 9229680.3.3 Gear Carrier Ass'y-
Output 1 36 922968 ISM 1
9 9229680.3.3-1 Outer Spline 1 37 9229680.6.3 Radio Control 1
10 9229680.3-3 Inner Gear 1 38 GB/T70 M8X25 Link Screw M8X 25 5
11 9229680.3-2A Gear Housing 1 39 GB/T70 M8X45 Link Screw M8X 45 1
12 9229680.3-8 Clutch Spring 1 41 GB/T819 M4X12 Link Screw M4X 12 3
13 9229680.3-7 Clutch Handle 1 42 25M-8E Socket 1
14 9229680.3-1 Gear Box Base 1 43 25M-8A Control Plug 1
15 9229680.0-3 Nylon Bearing 2 44 9229680.6.6 Wire for Control 1
16 9229680.0-22 Beam Plate 1 45 9229680.6A.2 Control 1
17 9229680.2 Drum Ass'y 1 46 9229680.1-13 Red long wire 1
18 GB/T 79 M8X12 Bolt for Brake M8X12 1 47 9229680.1-17 Black long wire 1
19 9229680.4A Brake Ass'y 1 48 GB/T70.1 M10X25 M10X25 Bolt 2
20 9229680.4-1 Coupling Joint 1 49 922968 9.4X28 DSMWire
Rope 1
21 9229680.1-1 Motor Base 1 50 GB/T70.2 M6X10 M6X10Bolt 1
22 9229680.1.1 Stator 1 51 9229680.7A Aluminum Fairlead 1
23 9229680.1.2A Rotor 1 52 GB/T819 M5X10 M5X10 Bolt 2
24 9229680.1-2 Motor End
Cover 1 53 GB/T6170 M5 Nut M5 2
25 GB/T 5788 M6X156 Bolt M6X156 2 54 GB/T5780 M8X12 M8X12 Bolt 4
26 GB/T70 M5X12 Link Screw M5 X 12 4 55 GB/T6174 M8 Nut m8 4
27 9229680.0-3 Power Indicator Light 1 56 9229680.3-15 Gasket 8500 1
28 9229680.0-23 Motor End Cover 1 57 GB/T39 M10 Nut M10 2
12
Autogoods “130”
130.com.ua

Autogoods “130”
130.com.ua

Autogoods “130”
130.com.ua