Whelen Engineering Company 700 Series User manual

Page 1
CAUTION! DO NOT LOOK DIRECTLY AT THESE LEDS WHILE THEY ARE ON.
MOMENTARY BLINDNESS AND/OR EYE DAMAGE COULD RESULT!
IMPORTANT WARNING!
©2008 Whelen Engineering Company Inc.
Form No.14172B (121511)
Installation Guide:
700 Series LED Scenelight
Mounting:
IMPORTANT! When selecting a mounting location, keep in
mind that there must be a minimum of 2” clearance around
the perimeter of the lighthead and any vehicle components
(insulation, etc.). The rear of the lighthead must have a
minimum 1/8” clearance. This increases airflow over the
heatsink and helps maintain proper operating temperature.
Caution: Permanent mounting of this product will require
drilling. It is absolutely necessary to make sure that no other
vehicle components could be damaged by this process.
Check both sides of the mounting surface before starting. If
damage is likely, select a different mounting location.
1. Using the mounting diagram, mark off the mounting holes and
the “cut-out” area.
2. Using a 1/4” drill bit, drill the mounting holes then carefully cut
and remove the area of the mounting surface indicated. Do not
remove the mounting surface where the mounting holes are
drilled.
NOTE” The word “TOP” embossed on the lens must be on
the top of the light after mounting.
3. Route the cable through the wiring hole and refer to “wiring
information” for connections and fusing. After testing the
operation, position the lighthead onto the mounting surface
and secure to the vehicle using the four #6 x 1½” sheet metal
screws and flange grommet provided.
WARNING! All customer supplied wires that connect to the
positive (+) terminal of the battery must be sized to supply at
least 125% of the maximum operating current and FUSED “at
the battery” to carry that load. DO NOT USE CIRCUIT
BREAKERS WITH THIS PRODUCT!
IMPORTANT! It is the responsibility of the installation
technician to make sure that the installation and operation of
this product will not interfere with or compromise the
operation or efficiency of any vehicle equipment!
IMPORTANT! Before returning the vehicle to active service,
visually confirm the proper operation of this product, as well
Automotive: Lightheads
®
ENGINEERING COMPANY INC.
For warranty information regarding this product, visit www.whelen.com/warranty
51 Winthrop Road,
Chester, Connecticut 06412-0684
Phone: [phone]
Fax: [phone]
Internet: www.whelen.com
Sales e-mail: [email protected]
Canadian Sales e-mail: C[email protected]m
Customer Service e-mail: [email protected]
CAUTION! DO NOT LOOK DIRECTLY AT THESE LEDS WHILE THEY ARE ON.
MOMENTARY BLINDNESS AND/OR EYE DAMAGE COULD RESULT!
IMPORTANT WARNING!
©2008 Whelen Engineering Company Inc.
Form No.14172B (121511)
Installation Guide:
700 Series LED Scenelight
Mounting:
IMPORTANT! When selecting a mounting location, keep in
mind that there must be a minimum of 2” clearance around
the perimeter of the lighthead and any vehicle components
(insulation, etc.). The rear of the lighthead must have a
minimum 1/8” clearance. This increases airflow over the
heatsink and helps maintain proper operating temperature.
Caution: Permanent mounting of this product will require
drilling. It is absolutely necessary to make sure that no other
vehicle components could be damaged by this process.
Check both sides of the mounting surface before starting. If
damage is likely, select a different mounting location.
1. Using the mounting diagram, mark off the mounting holes and
the “cut-out” area.
2. Using a 1/4” drill bit, drill the mounting holes then carefully cut
and remove the area of the mounting surface indicated. Do not
remove the mounting surface where the mounting holes are
drilled.
NOTE” The word “TOP” embossed on the lens must be on
the top of the light after mounting.
3. Route the cable through the wiring hole and refer to “wiring
information” for connections and fusing. After testing the
operation, position the lighthead onto the mounting surface
and secure to the vehicle using the four #6 x 1½” sheet metal
screws and flange grommet provided.
WARNING! All customer supplied wires that connect to the
positive (+) terminal of the battery must be sized to supply at
least 125% of the maximum operating current and FUSED “at
the battery” to carry that load. DO NOT USE CIRCUIT
BREAKERS WITH THIS PRODUCT!
IMPORTANT! It is the responsibility of the installation
technician to make sure that the installation and operation of
this product will not interfere with or compromise the
operation or efficiency of any vehicle equipment!
IMPORTANT! Before returning the vehicle to active service,
visually confirm the proper operation of this product, as well
Automotive: Lightheads
®
ENGINEERING COMPANY INC.
For warranty information regarding this product, visit www.whelen.com/warranty
51 Winthrop Road,
Chester, Connecticut 06412-0684
Phone: [phone]
Fax: [phone]
Internet: www.whelen.com
Sales e-mail: [e-mail]
Canadian Sales e-mail: Can[email protected]
Customer Service e-mail: [email protected]

Page 2
PIN HOUSING
/ White (+) VDC
/ No Connection
/ Black / Ground
or BLK/WHT / Ground (24V)
(AMP)
Position 1
Position 2
Position 3
123
BC
A
700 Series 24 volt Specifications/
Input Voltage:
Input Current:
25.6 VDC +/- 20%
1 AMP
700 Series 12 volt Specifications/
Input Voltage:
Input Current:
12.8 VDC +/- 20%
2 AMPS
345
1
6
10
7
9
8
01-066A670-__
VOLTAGE
1 =
2 =
12V
24V
CONNECTOR
0 =
1 =
2 =
NONE
AMP
DEUTSCH
PART NO. KEY:
2.760"
.909"
6.562"
6.876"
6.1"
2.375"
Cut-Out and Remove
This area
Cut-Out and Remove
This area
This border represents the 2" clearance required around the perimeter of the heatsink.
NO VEHICLE COMPONENTS ARE ALLOWED WITHIN THIS AREA!
2"
Polycarbonate
Heatsink
Cover
Polycarbonate
Heatsink
Cover
Lighthead
(Rear View)
Lighthead
(Rear View)
Following measurements shown,
cut along this line.
1/4" Mounting
Holes (4) Places
2"
LED S700 SERIES CENELIGHT (No Connector)
LED SERIES SCENELIGHT700 (Amp Connector)
LED Deutsch Connector700 SERIES SCENELIGHT ( )
01-066A670-_0
01-026A532-_0
01-026A532-_1
01-026A532-_2
01-066A670-_2
38-0463342-00
68-1183464-3S
15-061416-240
01-066A670-_1
2
3
ITEM PART NUMBER DESCRIPTION
QTY QTY QTY
4
5
8
6
9
7
10
1
COVER, HEATSINK 700 SCENE LT
TAPE, VHB DOUBLE STICK FOAM2
A/R
11
A/R
2
1
2
A/R
11-26A668-000
66-0416986-00
10-0523413-__ LABEL, P/N
FLANGE GROMMET, 700 SERIES
111 11-76D257-000
SUB-ASS'Y LED SCENE LT 700 NO CONNECTOR//
SUB-ASS'Y LED SCENE LT 700 AMP CONNECTOR//
SUB-ASS'Y LED SCENE LT DEUTSCH CONN.//
GASKET 700 SERIES REFLECTOR FLANGE/ w/o
LENS / CLEAR 7E SCENELIGHT w/SEAL
#6 X 1 1/2" PHILLIPS PAN HEAD SMS
A/R
A/R
11
A/R
1
111
444
SOCKET HOUSING (DEUTSCH)
Position A
Position B
Position C
/ White (+)DCV
/ Sealing Plug
/ Black / Ground
or BLK/WHT / Ground (24V)
2
WIRING DIAGRAM
700 Series
LED Scenelight
12
24
Fuse -
5A (for V)
3A (for V)
Switch
(SP/ST)
+VBAT
Polycarbonate
Heatsink
Cover
Lighthead
()Rear View
PIN HOUSING
/ White (+) VDC
/ No Connection
/ Black / Ground
or BLK/WHT / Ground (24V)
(AMP)
Position 1
Position 2
Position 3
123
BC
A
700 Series 24 volt Specifications/
Input Voltage:
Input Current:
25.6 VDC +/- 20%
1 AMP
700 Series 12 volt Specifications/
Input Voltage:
Input Current:
12.8 VDC +/- 20%
2 AMPS
345
1
6
10
7
9
8
01-066A670-__
VOLTAGE
1 =
2 =
12V
24V
CONNECTOR
0 =
1 =
2 =
NONE
AMP
DEUTSCH
PART NO. KEY:
2.760"
.909"
6.562"
6.876"
6.1"
2.375"
Cut-Out and Remove
This area
Cut-Out and Remove
This area
This border represents the 2" clearance required around the perimeter of the heatsink.
NO VEHICLE COMPONENTS ARE ALLOWED WITHIN THIS AREA!
2"
Polycarbonate
Heatsink
Cover
Polycarbonate
Heatsink
Cover
Lighthead
(Rear View)
Lighthead
(Rear View)
Following measurements shown,
cut along this line.
1/4" Mounting
Holes (4) Places
2"
LED S700 SERIES CENELIGHT (No Connector)
LED SERIES SCENELIGHT700 (Amp Connector)
LED Deutsch Connector700 SERIES SCENELIGHT ( )
01-066A670-_0
01-026A532-_0
01-026A532-_1
01-026A532-_2
01-066A670-_2
38-0463342-00
68-1183464-3S
15-061416-240
01-066A670-_1
2
3
ITEM PART NUMBER DESCRIPTION
QTY QTY QTY
4
5
8
6
9
7
10
1
COVER, HEATSINK 700 SCENE LT
TAPE, VHB DOUBLE STICK FOAM2
A/R
11
A/R
2
1
2
A/R
11-26A668-000
66-0416986-00
10-0523413-__ LABEL, P/N
FLANGE GROMMET, 700 SERIES
111 11-76D257-000
SUB-ASS'Y LED SCENE LT 700 NO CONNECTOR//
SUB-ASS'Y LED SCENE LT 700 AMP CONNECTOR//
SUB-ASS'Y LED SCENE LT DEUTSCH CONN.//
GASKET 700 SERIES REFLECTOR FLANGE/ w/o
LENS / CLEAR 7E SCENELIGHT w/SEAL
#6 X 1 1/2" PHILLIPS PAN HEAD SMS
A/R
A/R
11
A/R
1
111
444
SOCKET HOUSING (DEUTSCH)
Position A
Position B
Position C
/ White (+)DCV
/ Sealing Plug
/ Black / Ground
or BLK/WHT / Ground (24V)
2
WIRING DIAGRAM
700 Series
LED Scenelight
12
24
Fuse -
5A (for V)
3A (for V)
Switch
(SP/ST)
+VBAT
Polycarbonate
Heatsink
Cover
Lighthead
()Rear View