Whelen Engineering Company Freedom IV WeCan Series User manual

Page 1
©2014 Whelen Engineering Company Inc.
Form No.14814B (103116)
Automotive: Lightbars
For warranty information regarding this product, visit www.whelen.com/warranty
• Proper installation of this product requires the installer to have a good understanding of automotive electronics, systems and procedures.
• Whelen Engineering requires the use of waterproof butt splices and/or connectors if that connector could be exposed to moisture.
• Any holes, either created or utilized by this product, should be made both air- and watertight using a sealant recommended by your vehicle
manufacturer.
• Failure to use specified installation parts and/or hardware will void the product warranty.
• If mounting this product requires drilling holes, the installer MUST be sure that no vehicle components or other vital parts could be damaged
by the drilling process. Check both sides of the mounting surface before drilling begins. Also de-burr the holes and remove any metal shards
or remnants. Install grommets into all wire passage holes.
• If this manual states that this product may be mounted with suction cups, magnets, tape or Velcro®, clean the mounting surface with a 50/50
mix of isopropyl alcohol and water and dry thoroughly.
• Do not install this product or route any wires in the deployment area of your air bag. Equipment mounted or located in the air bag deployment
area will damage or reduce the effectiveness of the air bag, or become a projectile that could cause serious personal injury or death. Refer to
your vehicle owner’s manual for the air bag deployment area. The User/Installer assumes full responsibility to determine proper mounting
location, based on providing ultimate safety to all passengers inside the vehicle.
• For this product to operate at optimum efficiency, a good electrical connection to chassis ground must be made. The recommended
procedure requires the product ground wire to be connected directly to the NEGATIVE (-) battery post (this does not include products that use
cigar power cords).
• If this product uses a remote device for activation or control, make sure that this device is located in an area that allows both the vehicle and
the device to be operated safely in any driving condition.
• Do not attempt to activate or control this device in a hazardous driving situation.
• This product contains either strobe light(s), halogen light(s), high-intensity LEDs or a combination of these lights. Do not stare directly into
these lights. Momentary blindness and/or eye damage could result.
• Use only soap and water to clean the outer lens. Use of other chemicals could result in premature lens cracking (crazing) and discoloration.
Lenses in this condition have significantly reduced effectiveness and should be replaced immediately. Inspect and operate this product
regularly to confirm its proper operation and mounting condition. Do not use a pressure washer to clean this product.
• It is recommended that these instructions be stored in a safe place and referred to when performing maintenance and/or reinstallation of this
product.
• FAILURE TO FOLLOW THESE SAFETY PRECAUTIONS AND INSTRUCTIONS COULD RESULT IN DAMAGE TO THE PRODUCT OR VEHICLE
AND/OR SERIOUS INJURY TO YOU AND YOUR PASSENGERS!
Warnings to Installers
Whelen’s emergency vehicle warning devices must be properly mounted and wired in order to be effective and safe. Read and follow all of Whelen’s written
instructions when installing or using this device. Emergency vehicles are often operated under high speed stressful conditions which must be accounted for
when installing all emergency warning devices. Controls should be placed within convenient reach of the operator so that they can operate the system without
taking their eyes off the roadway. Emergency warning devices can require high electrical voltages and/or currents. Properly protect and use caution around
live electrical connections.Grounding or shorting of electrical connections can cause high current arcing, which can cause personal injury and/or vehicle
damage, including fire. Many electronic devices used in emergency vehicles can create or be affected by electromagnetic interference. Therefore, after
installation of any electronic device it is necessary to test all electronic equipment simultaneously to insure that they operate free of interference from other
components within the vehicle. Never power emergency warning equipment from the same circuit or share the same grounding circuit with radio
communication equipment. All devices should be mounted in accordance with the manufacturer’s instructions and securely fastened to vehicle elements of
sufficient strength to withstand the forces applied to the device. Driver and/or passenger air bags (SRS) will affect the way equipment should be mounted. This
device should be mounted by permanent installation and within the zones specified by the vehicle manufacturer, if any. Any device mounted in the deployment
area of an air bag will damage or reduce the effectiveness of the air bag and may damage or dislodge the device. Installer must be sure that this device, its
mounting hardware and electrical supply wiring does not interfere with the air bag or the SRS wiring or sensors. Mounting the unit inside the vehicle by a
method other than permanent installation is not recommended as unit may become dislodged during swerving; sudden braking or collision. Failure to follow
instructions can result in personal injury. Whelen assumes no liability for any loss resulting from the use of this warning device. PROPER INSTALLATION
COMBINED WITH OPERATOR TRAINING IN THE PROPER USE OF EMERGENCY WARNING DEVICES IS ESSENTIAL TO INSURE THE SAFETY OF
EMERGENCY PERSONNEL AND THE PUBLIC.
Warnings to Users
Whelen’s emergency vehicle warning devices are intended to alert other operators and pedestrians to the presence and operation of emergency vehicles and
personnel. However, the use of this or any other Whelen emergency warning device does not guarantee that you will have the right-of-way or that other
drivers and pedestrians will properly heed an emergency warning signal. Never assume you have the right-of-way. It is your responsibility to proceed safely
before entering an intersection, driving against traffic, responding at a high rate of speed, or walking on or around traffic lanes. Emergency vehicle warning
devices should be tested on a daily basis to ensure that they operate properly. When in actual use, the operator must ensure that both visual and audible
warnings are not blocked by vehicle components (i.e.: open trunks or compartment doors), people, vehicles, or other obstructions. It is the user’s responsibility
to understand and obey all laws regarding emergency warning devices. The user should be familiar with all applicable laws and regulations prior to the use of
any emergency vehicle warning device. Whelen’s audible warning devices are designed to project sound in a forward direction away from the vehicle
occupants. However, because sustained periodic exposure to loud sounds can cause hearing loss, all audible warning devices should be installed and
operated in accordance with the standards established by the National Fire Protection Association.
Safety First
This document provides all the necessary information to allow your Whelen product to be properly and safely installed. Before beginning the installation and/or
operation of your new product, the installation technician and operator must read this manual completely. Important information is contained herein that could
prevent serious injury or damage.
WARNING: This product can expose you to chemicals including Methylene Chloride which is known to the State of California to cause cancer, and
Bisphenol A, which is known to the State of California to cause birth defects or other reproductive harm. For more information go to
www.P65Warnings.ca.gov.
Installation Guide:
Freedom™ IV WeCan® Lightbars
51 Winthrop Road
Chester, Connecticut 06412-0684
Phone: [phone]
Internet: www.whelen.com
Sales e-mail: [e-mail]
Customer Service e-mail: [email protected]
®
ENGINEERING COMPANY INC.

Page 2
Anchor
Plate
Fig. 2 Fig. 3 Fig. 4
slide foot
under lip
Strap
Mount
only
Tighten
allen set
screws
to 14-16
In. Lbs.
Mounting
Pad
1/4 INTERNAL
TOOTH LOCK
WASHER
1/4 - 20 X 1-1/2
PHILLIPS PAN
HEAD METAL
SCREW
1/4 - 20 X 7/16 HEX NUT
Locking
Plate Fig. 1
Tighten Allen
Set Screws
to 14-16 In.Lbs.
IMPORTANT! The lightbar should be a minimum of 16” from any radio antennas!
Permanent Mounting:
1. Locate the mounting foot and locking plate included with your lightbar. If not already present,
install the locking plate onto the mounting foot using the supplied allen set screws (Fig. 1).
2. Flip the lightbar upside-down to expose the bottom of the extrusion. Place the
mounting foot into the extrusion and rotate the foot so that the top of the foot swings
into position under the lips in the extrusion (Figs. 2, 3 & 4). NOTE: You do not need
the anchor plate shown in Figs. 2 - 4. This is used in strap mounting.
3. Repeat this procedure for the remaining mounting foot and return the lightbar to its
right side-up position.
4. Position the lightbar onto the vehicle roof in the desired mounting location. One often
selected location is directly above the B-pillars. This is the strongest part of the roof. Check the light
bar cable exit location to be sure that the lightbar is facing the proper direction (Cable exits in rear).
5. Adjust the mounting feet outwards so that they are as close to the edge of the roof as possible (See
below). When the mounting feet are properly positioned, lightly tighten the allen head set screws.
6. Turn the lightbar upside down and tighten all of the mounting foot allen head set screws (Fig.4) to 14-16 in.
Lbs. With the lightbar upside down, drill 2 holes into the mounting foot (for the mounting bolts) using the
holes in the mounting pads as guides, in the location shown in figure 1.
7. Place the lightbar in its final mounting position on the vehicle, mark the mounting hole locations off onto the mounting
surface, remove the lightbar and drill the mounting holes. You will need to lower the vehicle headliner (if present) for steps 7 & 8.
8. Place the lightbar back onto the vehicle lined up with the mounting holes and secure the mounting feet to the vehicle using the supplied hardware.
Strap Mounting:
1. Locate the mounting foot, anchor plate and locking plate included with your lightbar. If not already present, loosely install the locking plate onto the
mounting foot using the supplied allen set screws (Fig. 5).
2. Flip the lightbar upside-down and Install an anchor plate onto the extrusion, then place a
mounting foot onto the extrusion (Fig. 2). Rotate the foot 90° counter-clockwise (Fig. 3) so
that both sides slide under the lip in the extrusion.
3. Repeat this procedure for the remaining mounting foot and anchor plate, and return the
lightbar to its right side-up position.
4. Position the lightbar on the vehicle roof and adjust the two mounting feet outwards so that
the mounting pads are resting near the edge of the roof (See notes above). When properly
positioned, tighten the allen screws to 14-16 in. Lbs. Also slide the anchor plates up to the
mounting feet and tighten the allen screws securing the anchor plates.
5. Insert the mounting strap onto the mounting foot (Fig. 5). Be sure that the strap fits flush
against the vehicle where it will be secured. Insert the tension bolt through the mounting
strap and into the anchor plate. Tighten slightly with a long-shafted, Phillips screwdriver.
Repeat procedure for other side of vehicle.
6. Use the two holes in the end of the strap as a template to drill the pilot holes for the sheet
metal screws through the strap and into the vehicle. Repeat for other side of the vehicle.
7. Screw the sheet metal screws into the holes you drilled in step 6 and tighten firmly. Repeat
for other side of vehicle then firmly tighten both tension bolts to secure lightbar.
NOTE: Unless otherwise specified, the lightbar mounting feet must be sitting as close to the edge of the roof as possible and in full contact
with the roof and not be hanging off the edge.
IMPORTANT: For strap mounting, be sure you have the right sized lightbar for your
vehicle. The bar should be approximately the same width as the vehicle roof. If too
large or small it will not mount properly and may come loose during driving.
1/2" MIN. CLEARANCE
FRONT
Driver-side
cable exit
Passngr.-side
cable exit
Cable Access
Hole
Lightbar distance from vehicle
Fig. 5
Mounting
Foot
Tinnerman
Nut
Anchor
Plate
Locking
Plate
Mounting
Strap
Mounting Screw
Tension
Bolt
Torque Set Screws
to 14-16 In. Lbs. !

Page 3
IMPORTANT! It is the responsibility of the installation technician to make sure that the installation and operation of this product
will not interfere with or compromise the operation or efficiency of any vehicle equipment!
Routing your Lightbar Cable(s):
1. To protect the headliner from damage caused by drilling the cable access hole through the vehicle roof, allow a 5” to 7” distance between roof and
headliner by lowering the headliner before drilling.
2. Using a 1” hole saw, drill the cable access hole.
NOTE: There may be a roof support member that spans the distance between the driver’s and passenger’s side. DO NOT DRILL THROUGH
THIS MEMBER! Adjust the location until the hole can be drilled without contacting this support member.
3. Use a round file to smooth and de-burr the edges of the hole.
4. Install a 1” grommet (user supplied) into the cable access hole.
5. Insert the cable(s) through the cable access hole into the vehicle. Use RTV silicone to weatherproof the access hole after the cable(s) are pulled
completely into the vehicle.
Route the cable(s) one at a time to their respective destinations (power cable to vehicle battery; control cable to customer switch panel). It is left to the
installation technician's discretion to select a path for these cables that will both protect the cables from possible damage and not interfere with the
operation of any other vehicle components or equipment. Refer to the instructions included with your switches for switch wiring information.
IMPORTANT AIR BAG WARNING!Do not install this product or route any wires in the air bag deployment zone of your vehicle. Equipment
mounted or located in air bag deployment zones will damage or reduce the effectiveness of the air bag, or become a projectile that could cause
serious personal injury or death. Refer to your vehicle owners manual to learn the air bag deployment zones for the vehicle. The User/Installer
assumes full responsibility to determine proper mounting location, based on providing ultimate safety to all passengers inside the vehicle.
Connecting the Power Cable:
WARNING! All customer supplied wires that connect to the positive terminal of the battery must be sized to supply at least 125% of the
maximum operating current and FUSED at the battery to carry that load. DO NOT USE CIRCUIT BREAKERS WITH THIS PRODUCT!
1. Follow the factory wiring harness through the firewall. It may be necessary to drill a hole in the firewall. If so, be absolutely sure that there are no
components that could be damaged by drilling. After the hole has been drilled, insert a grommet to protect the cable.
2. Route the cable along the factory wiring harness towards the battery. Install a 40 amp fuse block (customer supplied) on the end of the RED wire in
the power cable. NOTE: Remove the fuse from the fuse block before connecting any wires to the battery.
3. Connect the BLACK wire to Chassis Ground.
Connecting the Communication Cable:
Splice the GREEN and GREY wires from the lightbar to the GREEN and
GREY wires from the Whelen WC Controller.
Troubleshooting:
If your lightbar is not functioning properly, check for the following:
• The positive wire (RED) is properly connected to the battery,
by way of the user supplied fuse block.
• A working fuse of the correct amperage is installed in the fuse
block (See illustration above, for the specific fuse rating for
your lightbar).
• The ground wire (BLACK) is properly connected to the factory ground. Be sure that the wire is fully grounded to this location.
• The two communication wires (GREEN and GREY) are properly connected to their communication designations.
POWER CABLE
2.
BLACK Wire
CHASSIS GROUND
2.
COMMUNICATIONS CABLE
2. GREY / CAN L
1. GREEN / CAN H
1. +12VDC / RED Wire / Requires a fuse, customer supplied.
30 AMP Fuse: Freedom & Liberty
Adjustable Mounting Foot / Model MKAJ Standard Mounting Foot / Model MKEZ
For Reference Only
Tighten screws
with torque wrench
set at 35 to 40 in/lbs
Model
MKAJ
On this model you may loosen the screws on the rear of the foot and adjust the
angle of the lightbar. This is used if the angle of the roof is not level with the road.
IMPORTANT: To adjust the leveling screws you must use a torque wrench
set at 35 to 40 ft. lbs
Locking
Plate
Nut
Mounting
Pad
Adjustment
screws
Lock
Washer
Anchor
Plate
Tinnerman
Nut
Mounting
Strap
Mounting
Screw
Tension
Bolt
Mounting
Foot
Torque Set Screws
to 14-16 In. Lbs. !
Mounting
Foot
Tinnerman
Nut
Anchor
Plate
Locking
Plate
Mounting
Strap
Mounting Screw
Tension
Bolt
Torque Set Screws
to 14-16 In. Lbs. !

Page 4
6261
26
60
5453
71
55
63
65
56
64
58
59
65
FULL DIRECTIONAL
LENS FILTER
34
DUAL ROW
ALLEY LIGHT
29
40
STOP
TAIL
TURN
SINGLE ROW
HALF TAKEDOWN
38
BRACKET
FULL FILLER
31
HALF
DIRECTIONAL
LENS FILTER
36
PHOTOCELL
19
39
DUAL ROW HALF
TAKEDOWN
BRACKET
HALF
FILLER
32
35
HALF DIRECTIONAL
30
END
WARNING
LIGHT
33
FULL
DIRECTIONAL
37
FULL
TAKEDOWN
28
SINGLE ROW
ALLEY LIGHT
25
42
25
41
25
20
24
25
22
19
REAR OF BAR
12
11
8
13
6
8
10
9
7
3
2
1
5
27
23
21
33
51
Parts list continued on next page
NOTE: Not all parts in parts
list are shown in drawing.
01-0687809-__
11-387703-071
BASE, EXTRUDED 71.468" MACHINED 76" FREEDOM
GROMMET, SPECIAL TO BE MOLDED 1.562"
21-11245004-1
PLUG, VENT .750 DIA HOLE LIGHTBAR
21-7263998-00
26-0115663-10
INSULATOR, I/O EXTRUSION LIBERTY II
38-0247191-00
PCB WC I/O BOARD LIBERTY II
02-0187709-00
CORNER R-FRONT/L-REAR 12LED FREEDOM IV
01-026F827-__
19-147132-000
NUT, 10-24 CAD PLATED WHIZ OR STEEL ZINC PLATED
13-104111-063
TY WRAP, 6" BLACK 26-0215001-06
BRACKET, I/O ANCHOR LEGACY LIGHTBAR
07-26D865-000
SCREW, 6-32 X 1/2 PPHMS SEMS W/IT LOCK WASHER
14-062216-081
SCREW, 10-24 X .875" TX PHD SWEDGE FORM 1/4" LEAD 5/8" THD
14-0023347-01
FREEDOM IV WC LIGHTBAR, 70"
07-26D863-000
BRACKET, BULKHEAD LENS MOUNT LEGACY LIGHTBAR
11-387702-065
BASE, EXTRUDED 65.644" MACHINED 70" FREEDOM
11-387721-076
FREEDOM IV WC LIGHTBAR, 76"
FREEDOM IV WC LIGHTBAR, 81"
46-0746800-25 CABLE INPUT 2/C 8 GA 25' LEGACY LIGHTBAR
BASE, EXTRUDED 76.268" MACHINED 81" FREEDOM
07-26F288-000
BRACKET, LENS MOUNT FREEDOM REDESIGN
CABLE CLAMP, 5/8"D, 1/2"W .203" MTG HOLE, BLACK
46-0743442-03
CABLE 2/C 20 GA 25' STRIP 1.75"/770904 SCKT
01-0247232-00
SUB ASSY, PHOTOCELL FREEDOM IV WC
01-026F826-__
CORNER L-FRONT/R-REAR 12LED FREEDOM IV
RETAINER, CORNER LINEAR ASSY FREEDOM IV
01-026F758-__
01-026F759-__
CORNER R-FRONT/L-REAR 18LED FREEDOM IV
CORNER L-FRONT/R-REAR 18LED FREEDOM IV
FREEDOM IV WC LIGHTBAR, 98"
01-0687809-__
01-0687809-__
01-0687809-__
GROMMET, 1" SLIM LINE
21-11263204-0
1
1
2
1
2
1
2
4
16
1
1
1
1
2
8
1
18
1
A/R
2
A/R
A/R
1
1
2
1
1
1
2
1
2
4
14
1
1
2
8
1
16
1
A/R
2
A/R
A/R
1
1
2
1
1
1
2
1
2
4
16
1
1
2
8
1
20
1
A/R
2
A/R
A/R
1
2
1
1
1
2
1
2
4
20
1
1
2
8
1
26
1
A/R
2
A/R
A/R
2
3
ITEM PART NUMBER DESCRIPTION
QTY QTY QTY QTY
11
12
13
14
15
16
17
18
19
20
5
6
7
8
9
10
1
21
22
23
24
25
LENS, FULL LINEAR FILTER NON OPTIC FREEDOM IV
68-396F391-__
LENS, HALF LINEAR FILTER NON OPTIC FREEDOM IV
68-3947120-__
01-026F729-__
BRACKET, SNAP-IN LT MODULE MT
07-26F382-000
07-223841-000
BRACKET, FILLER LEGACY LTBAR
01-026F778-30
SUB ASSY, 6LED TIR FULL T-D LT FREEDOM IV
01-0247246-30
SUB ASSY, 3LED TIR HALF T-D LT FREEDOM IV
07-226279-000
BRACKET, FILLER 1.400" FREEDOM IV
01-026F728-__
68-396F390-_0
LENS, CORNER FILTER NON OPTIC FREEDOM IV
BRACKET, FILLER ALLEY POSITION, FREEDOM IV
07-26F833-000
SUB ASSY, 3LED TIR ALLEY LT FREEDOM IV
01-0247247-30
01-026F730-__
SUB ASSY, HALF END LINEAR FREEDOM IV
07-247177-000
BRACKET, FULL FILLER FREEDOM IV
07-247178-000
BRACKET, HALF FILLER FREEDOM IV
SUB ASSY, FULL LINEAR FREEDOM IV
SUB ASSY, HALF LINEAR FREEDOM IV
01-026F855-30
SUB ASSY, 6LED TIR ALLEY LT FREEDOM IV
SUB ASSY, 6 TIR HALF TAKE DOWN, FREEDOM IV
01-026F857-30
46-0747010-00
HARNESS CORNER JUMPER LEGACY
01-026F961-50
SUB ASSY, STOP/TURN, TAIL WC FREEDOM IV
46-0743760-00
HARNESS PHOTOCELL 12" FREEDOM
46-0787786-00
HARNESS "A" ALL LENGTHS FREEDOM IV
HARNESS "E" 92" TO 98" FREEDOM IV
46-0787969-01
HARNESS "B" 92" TO 98" FREEDOM IV
46-0787969-02
HARNESS "D" 92" TO 98" FREEDOM IV
46-0787969-03
HARNESS "C" 92" TO 98" FREEDOM IV
46-0787969-04
HARNESS "F" 92" TO 98" FREEDOM IV
46-0787969-05
A/R
A/R
26
4
A/R
A/R
1
A/R
4
A/R
A/R
2
A/R
A/R
26
A/R
A/R
A/R
A/R
A/R
A/R
A/R
1
A/R
A/R
A/R
6
24
A/R
A/R
2
A/R
A/R
24
A/R
A/R
A/R
A/R
A/R
A/R
A/R
1
A/R
A/R
A/R
8
28
A/R
A/R
2
A/R
A/R
28
A/R
A/R
A/R
A/R
A/R
A/R
A/R
1
A/R
A/R
A/R
12
34
A/R
A/R
2
A/R
A/R
34
A/R
A/R
A/R
A/R
2
2
2
1
1
A/R
30
31
32
33
34
35
36
37
38
39
26
27
28
29
40
41
49
50
51
42
43
44
45
46
47
48
12 POS PIN
1) BRN
2) RED
3) ORG
4) YEL
5) GRN
6) BLU
7) VIO
8) GRY
9) WHT
10) N/C
11) N/C
12) N/C
16 POS SCKT
1) BROWN
2) N/C
3) RED
4) N/C
5) ORANGE
6) N/C
7) YELLOW
8) WHITE
EXTERNAL CONTROL TA OPTION
72
73
71
75

Page 5
Parts list continued from previous page
SEAL, LENS DIVIDER FREEDOM IV
38-046F226-00
DIVIDER, LENS FREEDOM IV
38-046F227-00
11-26E056-021
11-26E056-119
COVER, TOP EXTRUDED 21.665" MACHINED LEGACY
COVER, TOP EXTRUDED 19.275", 15.611" HOLES FREEDOM
11-26F554-004
11-26E377-009
COVER, TOP 4.758" MACHINED SINGLE CTR FREEDOM IV
COVER, TOP EXTRUDED CENTER LEGACY LTBAR
15-105C76-148
SCREW,10 X 7/8 T-25 TORX TRUSS HD PLASTI-LOC SS W/NYSEAL
01-0687809-__
SUB ASSY, LENS FULL CLEAR GREY FREEDOM IV
02-036F779-30
TY WRAP, 3" BLACK 26-0215001-03
SCREW, 10-24 X 1.25" WAX DIP SHOULDER PHTX TRI POINT SS
14-104286-16J
FREEDOM IV WC LIGHTBAR, 70"
68-196F612-30
68-196F602-30
LENS, CLEAR OPTIC 2-LT CENTER FREEDOM IV
10-0346824-00
LABEL, CENTER DOME REMOVAL INSTRUCTIONS
FREEDOM IV WC LIGHTBAR, 76"
FREEDOM IV WC LIGHTBAR, 81"
LENS, CLEAR OPTIC 1-LT CENTER FREEDOM IV
02-036F779130
SUB ASSY, LENS CUT CLEAR GREY FREEDOM IV
FREEDOM IV WC LIGHTBAR, 98"
01-0687809-__
01-0687809-__
01-0687809-__
2
8
4
18
1
2
2
A/R
4
1
2
1
2
6
3
16
2
A/R
4
2
2
1
2
8
4
20
3
A/R
4
3
2
1
2
26
1
4
12
6
A/R
4
1
4
2
1
ITEM PART NUMBER DESCRIPTION
QTY QTY QTY QTY
59
60
61
62
63
64
65
52
53
54
55
56
57
58
SUB ASS'Y, MTG FOOT AND PADS ROT.INSTALL
02-0342982-00
LABEL, "FRONT" LIGHTBAR ASSYS
10-0322935-00
10-0526294-00
LABEL, PN/MN/SN FREEDOM IV
10-0526295-00
LABEL, SERIAL NUMBER, FREEDOM IV SERIES
46-0787710-00
ASSY, HARNESS EXTERNAL TA CTRL LIBERTY II
INTERCONNECT CABLE, 17' 61117-1 SCKTS/61118-1 PINS
46-0768260-00
HOUSING, 16 POS SCKT COMM MATE-N-LOK
39-0416323-04
HOUSING, 12 POS PIN PANEL MT COMM MATE-N-LOK
39-0412014-14
01-0688086-00
10-0323905-01
LABEL, PRE-PRODUCTION
11-387931-092
BASE, EXTRUDED 92.716" MACHINED 97" FREEDOM
14-08228C-06D
SCREW, 8-32 X 3/8" PAN TORX HD ROLOK SS BLACK OXIDE
01-046E868-00
KIT, UNIVERSAL CONTROL POINT WECAN
HARNESS "E" 72" TO 83" FREEDOM IV
46-0787854-01
HARNESS "B" 72" TO 83" FREEDOM IV
46-0787854-02
HARNESS "D" 72" TO 83" FREEDOM IV
46-0787854-03
HARNESS "C" 72" TO 83" FREEDOM IV
46-0787854-04
HARNESS "F" 72" TO 83" FREEDOM IV
46-0787854-05
2
1
1
1
A/R
A/R
A/R
A/R
A/R
1
A/R
1
2
2
2
1
1
2
1
1
A/R
A/R
A/R
A/R
A/R
1
1
A/R
1
2
2
2
1
1
2
1
1
1
A/R
A/R
A/R
A/R
A/R
1
A/R
1
2
2
2
1
1
2
1
1
1
A/R
A/R
A/R
A/R
A/R
1
1
A/R
1
FINAL TACTL5 CONTROL HD
66
67
75
76
77
78
79
80
81
82
83
68
69
70
71
72
73
74
Center Options drawings continued on next page
Center Options
CENTER STROBE
22
38
39
71
37
36
GTT EMITTER
WIRING SCHEMATIC FOR EMITTER
POS. 1 = GRAY - SERIAL COMMUNICATIONS "B"
POS. 2 = WHITE - DISABLE INPUT
POS. 6 = BLUE - SERIAL COMMUNICATIONS "A"
POS. 3 = ORANGE - RANGE SETTING
POS. 7 = BLACK - DC GROUND
POS. 4 = RED - +12VDC
POS. 8 = GREEN - DC RETURN (INDICATOR LIGHT)
33
30
32
34
37
71
22
31
35
36
27
29
28
LIGHTED SIGN
SEAL, LENS DIVIDER FREEDOM IV
38-046F226-00
DIVIDER, LENS FREEDOM IV
38-046F227-00
SUB ASS'Y, MTG FOOT AND PADS ROT.INSTALL
02-0342982-00
LABEL, "FRONT" LIGHTBAR ASSYS
10-0322935-00
10-0526294-00
LABEL, PN/MN/SN FREEDOM IV
11-26E056-021
11-26E056-119
COVER, TOP EXTRUDED 21.665" MACHINED LEGACY
11-26F554-004
11-26E377-009
COVER, TOP 4.758" MACHINED SINGLE CTR FREEDOM IV
COVER, TOP EXTRUDED CENTER LEGACY LTBAR
15-105C76-148
SCREW,10 X 7/8 T-25 TORX TRUSS HD PLASTI-LOC SS W/NYSEAL
10-0526295-00
LABEL, SERIAL NUMBER, FREEDOM IV SERIES
46-0787710-00
HARNESS EXTERNAL TA CTRL LIBERTY II
INTERCONNECT CABLE, 17' 61117-1 SCKTS/61118-1 PINS
46-0768260-00
HOUSING, 16 POS SCKT COMM MATE-N-LOK
39-0416323-04
HOUSING, 12 POS PIN PANEL MT COMM MATE-N-LOK
39-0412014-14
01-0688086-00
BRACKET, SNAP-IN LT MODULE MT
07-26F382-000
SUB ASSY, LENS FULL CLEAR GREY FREEDOM IV
02-036F779-30
TY WRAP, 3" BLACK 26-0215001-03
SCREW, 10-24 X 1.25" WAX DIP SHOULDER PHTX TRI POINT SS
14-104286-16J
07-223841-000
BRACKET, FILLER LEGACY LTBAR
01-026F778-30
SUB ASSY, 6LED TIR FULL T-D LT FREEDOM IV
01-0247246-30
SUB ASSY, 3LED TIR HALF T-D LT FREEDOM IV
68-196F612-30
07-226279-000
68-196F602-30
LENS, CLEAR OPTIC 2-LT CENTER FREEDOM IV
10-0346824-00
LABEL, CENTER DOME REMOVAL INSTRUCTIONS
BRACKET, FILLER 1.400" FREEDOM IV
LENS, CLEAR OPTIC 1-LT CENTER FREEDOM IV
02-036F779130
SUB ASSY, LENS CUT CLEAR GREY FREEDOM IV
01-026F857-30
SUB ASSY, 6 TIR HALF TAKE DOWN, FREEDOM IV
HARNESS CORNER JUMPER LEGACY
46-0747010-00
01-026F961-50
SUB ASSY, STOP/TURN, TAIL WC FREEDOM IV
01-046E868-00
KIT, UNIVERSAL CONTROL POINT WECAN
COVER, TOP EXTRUDED 19.275", 15.611" HOLES FREEDOM
2
1
2
1
8
2
1
A/R
A/R
A/R
A/R
A/R
1
2
2
2
1
1
A/R
2
A/R
A/R
4
2
16
1
A/R
A/R
1
A/R 14-08228C-06D
SCREW, 8-32 X 3/8" PAN TORX HD ROLOK SS BLACK OXIDE
46-0743760-00
HARNESS PHOTOCELL 12" FREEDOM
46-0787786-00
46-0787786-02
46-0787786-04
46-0787786-03
46-0787786-01
46-0787786-05
HARNESS "F" UP TO 60" FREEDOM IV
HARNESS "E" UP TO 60" FREEDOM IV
HARNESS "D" UP TO 60" FREEDOM IV
HARNESS "C" UP TO 60" FREEDOM IV
HARNESS "B" UP TO 60" FREEDOM IV
HARNESS "A" ALL LENGTHS FREEDOM IV
2
2
1
8
2
1
1
1
A/R
A/R
A/R
A/R
A/R
16
2
A/R
4
A/R
A/R
1
2
2
2
1
1
A/R A/R
2
A/R
A/R
1
A/R
2
4
2
2
1
1
12
1
1
A/R
A/R
A/R
A/R
A/R
1
2
2
2
1
A/R
1
A/R
4
A/R
A/R
4
1
2
18
1
A/R
A/R
A/R
1
A/R
2
4
2
2
1
1
12
1
1
A/R
A/R
A/R
A/R
A/R
1
A/R
A/R
A/R
A/R
4
4
1
2
20
1
A/R
A/R
A/R
1
2
2
2
1
1
A/R
ASSY, FINAL TACTL5 CONTROL HD
58
59
60
61
62
37
63
38
64
39
65
40
66
48
74
49
75
50
76
51
77
52
53
54
55
56
57
41
67
42
68
43
44
70
45
71
46
72
47
73
11-387699-044
BASE, EXTRUDED 44.400" MACHINED 49" FREEDOM
GROMMET, SPECIAL TO BE MOLDED 1.562"
21-11245004-1
PLUG, VENT .750 DIA HOLE LIGHTBAR
21-7263998-00
26-0115663-10
INSULATOR, I/O EXTRUSION LIBERTY II
38-0247191-00
PCB WC I/O BOARD LIBERTY II
02-0187709-00
CORNER R-FRONT/L-REAR 12LED FREEDOM IV
01-026F827-**
19-147132-000
NUT, 10-24 CAD PLATED WHIZ OR STEEL ZINC PLATED
13-104111-063
TY WRAP, 6" BLACK 26-0215001-06
BRACKET, I/O ANCHOR LEGACY LIGHTBAR
07-26D865-000
LENS, FULL LINEAR FILTER NON OPTIC FREEDOM IV
68-396F391-**
LENS, HALF LINEAR FILTER NON OPTIC FREEDOM IV
68-3947120-**
01-026F729-**
SCREW, 6-32 X 1/2 PPHMS SEMS W/IT LOCK WASHER
14-062216-081
SCREW, 10-24 X .875" TX PHD SWEDGE FORM 1/4" LEAD 5/8" THD
14-0023347-01
FREEDOM IV WC LIGHTBAR, 44"
07-26D863-000
BRACKET, BULKHEAD LENS MOUNT LEGACY LIGHTBAR
11-387698-039
BASE, EXTRUDED 39.620" MACHINED 44" FREEDOM
11-387700-050
11-387701-055
01-026F728-**
FREEDOM IV WC LIGHTBAR, 49"
FREEDOM IV WC LIGHTBAR, 55"
FREEDOM IV WC LIGHTBAR, 60"
46-0746800-17 CABLE INPUT 2/C 8 GA 17' LEGACY LIGHTBAR
BASE, EXTRUDED 50.228" MACHINED 55" FREEDOM
BASE, EXTRUDED 55.020" MACHINED 60" FREEDOM
07-26F288-000
BRACKET, LENS MOUNT FREEDOM REDESIGN
CABLE CLAMP, 5/8"D, 1/2"W .203" MTG HOLE, BLACK
46-0743442-02
CABLE 2/C 20 GA 17' STRIP 1.75"/770904 SCKT
01-0247232-00
SUB ASSY, PHOTOCELL FREEDOM IV
01-026F826-**
CORNER L-FRONT/R-REAR 12LED FREEDOM IV
RETAINER, CORNER LINEAR ASSY FREEDOM IV
68-396F390-*0
LENS, CORNER FILTER NON OPTIC FREEDOM IV
BRACKET, FILLER ALLEY POSITION, FREEDOM IV
07-26F833-000
SUB ASSY, 3LED TIR ALLEY LT FREEDOM IV
01-0247247-30
01-026F730-**
SUB ASSY, HALF END LINEAR FREEDOM IV
07-247177-000
BRACKET, FULL FILLER FREEDOM IV
07-247178-000
BRACKET, HALF FILLER FREEDOM IV
SUB ASSY, FULL LINEAR FREEDOM IV
SUB ASSY, HALF LINEAR FREEDOM IV
01-026F855-30
SUB ASSY, 6LED TIR ALLEY LT FREEDOM IV
CORNER L-FRONT/R-REAR 18LED FREEDOM IV
CORNER R-FRONT/L-REAR 18LED FREEDOM IV
01-026F758-**
01-026F759-**
1
1
2
1
1
1
2
1
2
4
10
1
1
A/R
A/R
A/R
2
A/R
6
1
8
1
A/R
2
A/R
2
A/R
A/R
12
4
A/R
A/R
A/R
21-11263204-0
GROMMET, 1" SLIM LINE
1
1
2
1
2
1
2
4
10
1
1
1
A/R
A/R
1
2
A/R
6
1
8
1
A/R
2
A/R
2
A/R
A/R
16
A/R
A/R
A/R
A/R
1
1
2
1
1
1
2
1
2
4
12
1
1
A/R
A/R
2
A/R
6
1
10
1
A/R
2
A/R
2
A/R
A/R
18
A/R
A/R
A/R
A/R
1
1
2
1
1
1
2
1
2
4
12
1
1
A/R
A/R
2
A/R
8
1
12
1
A/R
2
A/R
2
A/R
A/R
20
A/R
A/R
A/R
A/R
2
3
ITEM PART NUMBER DESCRIPTION
QTY QTY QTY QTY
10
11
12
13
14
15
16
17
18
19
4
5
6
7
8
9
1
20
21
29
30
31
32
33
34
35
36
22
23
24
25
26
27
28
01-0687809-__
01-0687809-__
01-0687809-__
01-0687809-__

Page 6
CENTER OPTIONS continued on next page
7
8
6
4
9
72
10
REAROFBAR
11
5
3
CENTER OPTION
92" LIGHTBAR
66
CENTER OPTION
72" LIGHTBAR
REAROFBAR
11
3
4
6
2
8
7
5
10
9
66
12
WIRE FUNCTIONS
GREY = COMUNICATIONS
GREEN = COMUNICATIONS
RED = (+) POSITIVE
BLACK = (-) NEGATIVE
13
24
20
21
59
23
63
17
17
56
64
79
22
22
58
80
65 18
19
54
62
65
54
60
55
70
22
66
CENTER OPTION
55" LIGHTBAR
51
57
REAR OF BAR
11
3
5
6
4
1
8
7
10
9
51
22
26
24
25
17
17
61
59
20
21
53 53
23
79
80
65
18
19
65
58
22
22
60
55
80
WIRE FUNCTIONS
GREY = COMUNICATIONS
GREEN = COMUNICATIONS
RED = (+) POSITIVE
BLACK = (-) NEGATIVE
13
12
64
65
63
62
65
54
60
54 58
59
55
56
23
17
17
24
21
20
70
80
19
18
22
22
22
WIRE FUNCTIONS
GREY = COMUNICATIONS
GREEN = COMUNICATIONS
RED = (+) POSITIVE
BLACK = (-) NEGATIVE
13 12
51
79

Page 7
EMITTER, LED LOW PROFILE GTT MODEL 795H PROGRAMMED
CABLE GTT LED EMITTER
46-0743825-17
01-1317921-01
01-026G388-00
CENTER STROBE, FREEDOM IV
11-387971-050
BASE, EXTRUDED MACHINED CENTER OPTION 55" FREEDOM IV
GROMMET, SPECIAL TO BE MOLDED 1.562"
21-11245004-1
PLUG, VENT .750 DIA HOLE LIGHTBAR
21-7263998-00
BRACKET, BULKHEAD LENS MOUNT LEGACY LIGHTBAR
07-26D863-000
INSULATOR, I/O EXTRUSION LIBERTY II
38-0247191-00
CABLE CLAMP, 5/8"D, 1/2"W .203" MTG HOLE, BLACK
26-0115663-10
NUT, 10-24 CAD PLATED WHIZ OR STEEL ZINC PLATED
13-104111-063
TY WRAP, 6" BLACK 26-0215001-06
07-26F833-000
07-247177-000
BRACKET, I/O ANCHOR LEGACY LIGHTBAR
07-26D865-000
SCREW, 6-32 X 1/2 PPHMS SEMS W/IT LOCK WASHER 410 SS
14-062216-081
SCREW, 10-24 X .875" TX PHD 1/4" LEAD 5/8" THD
14-0023347-01
01-0688004-__
55" FREEDOM IV CENTER OPTION, WC
01-0688004-__
11-387986-066
BASE,EXTRUDED MACHINED 71.5" CTR SECTION FREEDOM IV
01-026F758-__
CORNER L-FRONT/R-REAR 18LED FREEDOM IV
07-247178-000
BRACKET, HALF FILLER FREEDOM IV
72" FREEDOM IV CENTER OPTION, WC
01-026F759-__
CORNER R-FRONT/L-REAR 18LED FREEDOM IV
GROMMET, 1" SLIM LINE
21-11263204-0
19-147132-000
RETAINER, CORNER LINEAR ASSY FREEDOM IV
BRACKET, LENS MOUNT FREEDOM IV
07-26F288-000
01-026F827-__
CORNER R-FRONT/L-REAR 12LED FREEDOM IV
01-026F826-__
CORNER L-FRONT/R-REAR 12LED FREEDOM IV
BRACKET, FILLER ALLEY POSITION FREEDOM IV
BRACKET, FULL FILLER FREEDOM IV
07-247202-000
BRACKET, EXTRUSION MOUNT FREEDOM IV
07-247203-000
BRACKET, EMITTER MOUNT FREEDOM IV
14-062216-041
SCREW, 6-32 X 1/4 PPHMS SEMS W/IT LOCK WASHER 410 SS
01-0247515-30
SUB ASSY, TAKE DOWN, CENTER OPTION FREEDOM IV
SCREW, 4 X 3/8 PPHSMS 15-041416-060
BRACKET, TAKEDOWN CENTER OPT FREEDOM IV
07-247513-000
SUB ASSY, LIGHTED SIGN, FREEDOM IV
01-026G340-10
09-1187991-__
PANEL, GRAPHIC LIGHTED SIGN FREEDOM IV
14-040116-04V
SCREW, 4-40 X 1/4 P100FH/CSNK 410 SS VIBRA-TITE
Available for Center
07-223841-000 BRACKET, SPACER LEGACY LTBAR
46-0746800-__
46-0743442-__
ASS'Y, CABLE 2/C 20 GA STRIP 1.75"/770904 SCKT
CABLE INPUT 2/C 8 GA LEGACY LIGHTBAR
02-0187709-00
PCB WC I/O BOARD LIBERTY II
92" FREEDOM IV CENTER OPTION, WC
01-0688004-__
1
1
2
2
2
1
1
1
1
1
1
2
16
1
12
1
A/R
4
A/R
OPT
OPT
OPT
OPT
OPT
OPT
OPT
REF.
OPT
OPT
6
4
12
2
2
OPT
OPT
4
1
1
2
1
2
1
2
1
1
1
1
1
1
2
24
16
A/R
A/R
OPT
OPT
OPT
OPT
OPT
OPT
OPT
REF.
OPT
OPT
6
4
16
2
2
OPT
OPT
1
2
1
8
2
1
2
1
24
1
1
1
1
1
4
2
2
A/R
A/R
20
2
32
OPT
OPT
OPT
OPT
OPT
OPT
OPT
OPT
REF.
OPT
OPT
OPT
2
3
ITEM PART NUMBER DESCRIPTION
QTY QTY QTY
1
11
12
13
14
15
16
17
18
19
20
5
4
6
7
8
9
10
21
22
30
31
32
33
34
35
36
37
38
BRACKET, SNAP-IN LT MODULE MT FREEDOM REDESIGN
07-26F382-000
SUB ASSY, LENS FULL CLEAR GREY FREEDOM IV
02-036F779-30
LENS, CLEAR OPTIC 1-LT CENTER FREEDOM IV
LABEL, CENTER DOME REMOVAL INSTRUCTIONS
SUB ASS'Y, MTG FOOT AND PADS ROT.INSTALL
LABEL, "FRONT" LIGHTBAR ASSYS
TY WRAP, 3" BLACK
26-0215001-03
68-196F602-30
LENS, CLEAR OPTIC 2-LT CENTER FREEDOM IV
SCREW,10 X 7/8 T-25 TORX TRUSS HD PLASTI-LOC SS W/NYSEAL
LABEL, SERIAL NUMBER FREEDOM IV
68-196F612-30
10-0346824-00
02-0342982-00
10-0322935-00
10-0526294-00
LABEL, PN/MN/SN FREEDOM IV
15-105C76-148
10-0526295-00
02-036F779130
SUB ASSY, LENS CUT CLEAR GREY FREEDOM IV
SEAL, LENS DIVIDER FREEDOM IV
DIVIDER, LENS FREEDOM IV
38-046F227-00
SCREW, 10-24 X 1.25" WAX DIP SHOULDER PHTX TRI POINT SS
14-104286-16J
COVER, TOP EXTRUDED 19.275" ,15.611" HOLES FREEDOM
11-26E056-119
COVER, TOP EXTRUDED 21.665",17.625" HOLES LEGACY
11-26E056-021
COVER, TOP EXTRUDED CENTER LEGACY LTBAR
11-26E377-009
COVER, TOP 4.758" SINGLE CTR FREEDOM IV
11-26F554-004
46-0787786-00
HARNESS "A" ALL LENGTHS FREEDOM IV
HARNESS "E" UP TO 60" FREEDOM IV
46-0787786-01
HARNESS "B" UP TO 60" FREEDOM IV
46-0787786-02
HARNESS "D" UP TO 60" FREEDOM IV
46-0787786-03
HARNESS "C" UP TO 60" FREEDOM IV
46-0787786-04
HARNESS "F" UP TO 60" FREEDOM IV
46-0787786-05
HARNESS "E" 72" TO 83" FREEDOM IV
46-0787854-01
HARNESS "B" 72" TO 83" FREEDOM IV
46-0787854-02
HARNESS "D" 72" TO 83" FREEDOM IV
46-0787854-03
HARNESS "C" 72" TO 83" FREEDOM IV
46-0787854-04
HARNESS "F" 72" TO 83" FREEDOM IV
46-0787854-05
38-046F226-00
07-226279-000
07-226275-000
11-388106-087
46-0787969-01
46-0787969-02
46-0787969-03
46-0787969-04
46-0787969-05
BRACKET, FILLER 1.400" FREEDOM IV
BRACKET, CORNER CLAMP LIBERTY II
BASE,EXTRUDED MACHINED 87.9" CTR SECTION FREEDOM IV
HARNESS "E" 92" TO 98" FREEDOM IV
HARNESS "B" 92" TO 98" FREEDOM IV
HARNESS "D" 92" TO 98" FREEDOM IV
HARNESS "C" 92" TO 98" FREEDOM IV
HARNESS "F" 92" TO 98" FREEDOM IV
01-046E868-00
KIT, UNIVERSAL CONTROL POINT WECAN
68-396F391-31
20
A/R
1
1
2
2
2
1
1
-
-
-
-
1
12
1
1
1
1
2
4
2
4
2
1
OPT
1
16
6
A/R
1
2
24
1
2
2
2
1
1
2
1
1
1
1
16
1
8
4
4
2
1
2
8
OPT
1
24
2 68-3947120-31
LENS, METALLIZED HALF FILLER
LENS, METALLIZED FULL FILLER
1
12
OPT
1
1
2
2
2
1
1
1
24
1
2
3
2
1
-
-
-
-
32
A/R
2
3
2
1
12
6
4
1
32
2
59
60
61
62
63
64
65
40
66
41
67
49
75
50
76
51
77
52
78
53
79
54
80
55
56
57
58
42
68
43
69
44
70
45
71
46
72
47
73
48
74
Available for Center
46-0747295-00
INPUT CABLE CTR STROBE LIBERTY II
OPTOPTOPT 39
23
24
25
26
27
28
29