Whispbar K1021W Operation and installation manual

K1021W
K1021
EN Fitting Instructions for Basic Carrier
x 2 x 2 x 1 x 1
x 1 x 1 x 1 x 6
Revision No: 1A 1

K1021 K1021W
x 6 x 6 x 6 x 1
x 1 x 2
2

K1021 K1021W
MAX kgs (lbs)
W/P WHD
Volkswagen
Caddy Maxi (3 BAR), 5dr Van 15-+ CN 115 kgs (253 lbs) 150 kgs (330 lbs)
Caddy Maxi (3 BAR), 5dr Van 15-+ EU 115 kgs (253 lbs) 150 kgs (330 lbs)
Caddy Maxi (3 BAR), 5dr Van 15-+ ZA 115 kgs (253 lbs) 150 kgs (330 lbs)
Caddy Maxi (3 BAR), 5dr Van Dec 15-+ AU 115 kgs (253 lbs) 150 kgs (330 lbs)
Caddy Maxi (3 BAR), 5dr Van Dec 15-+ NZ 115 kgs (253 lbs) 150 kgs (330 lbs)
3

K1021 K1021W
X
A B C 1 2 3
Caddy Maxi (3 BAR), 5dr Van 15-+ (CN) 100mm 850mm 1935mm 820mm 768mm 745mm
3 15/16ths" 33 7/16ths" 76 3/16ths" 32 5/16ths" 30 1/4ths" 29 5/16ths"
Caddy Maxi (3 BAR), 5dr Van 15-+ (EU) 100mm 850mm 1935mm 820mm 768mm 745mm
3 15/16ths" 33 7/16ths" 76 3/16ths" 32 5/16ths" 30 1/4ths" 29 5/16ths"
Caddy Maxi (3 BAR), 5dr Van 15-+ (ZA) 100mm 850mm 1935mm 820mm 768mm 745mm
3 15/16ths" 33 7/16ths" 76 3/16ths" 32 5/16ths" 30 1/4ths" 29 5/16ths"
Caddy Maxi (3 BAR), 5dr Van Dec 15-+ (AU) 100mm 850mm 1935mm 820mm 768mm 745mm
3 15/16ths" 33 7/16ths" 76 3/16ths" 32 5/16ths" 30 1/4ths" 29 5/16ths"
Caddy Maxi (3 BAR), 5dr Van Dec 15-+ (NZ) 100mm 850mm 1935mm 820mm 768mm 745mm
3 15/16ths" 33 7/16ths" 76 3/16ths" 32 5/16ths" 30 1/4ths" 29 5/16ths"
4

K1021 EN
K1021W
First Time Installation
●Remove parts from inside the package and
check. Contact your dealer if any parts are
missing or damaged.
●This kit fits type A, B, C and D.
●These instructions show type A crossbar
fitted. They also apply to type B, C and D.
●Use keys to remove covers.
5

K1021 EN
K1021W
●Use hex screwdriver to reverse adjusting
screw 10 turns.
●Press adjusting screw and pull crossbar
legs out. Refer to the crossbar instructions
for crossbar adjustment method.
●Ensure each end of the crossbar is
adjusted equally.
●Adjust crossbar in or out to suit vehicle.
Refer to the crossbar instructions for
crossbar adjustment.
●Please check the front of this manual for
information relating specifically to your
vehicle.
6

K1021 EN
K1021W
●Tighten adjusting screw to 2.5 Nm (1.8 ft lb)
hand tight.
●Remove plastic clamp block by gripping bar
leg with fingers and push firmly with
thumbs until clamp block drops out behind
leg.
●Select plastic internal block (from fitting kit)
and insert into foot.
●Repeat for all legs.
7

K1021 EN
K1021W
●Refer to the underside of the pad for the
part number.
●It is important to put the pads in the correct
position on the vehicle.
●Letters refer to the pad part numbers and
position.
●Pad Part Number:
A = 11-04-216 (Pads with Bars)
B = 11-04-231
C = 11-04-232
D = 11-04-234
E = 11-04-235
●Fit rubber pads (supplied with fitting kit) to
foot. Pad may vary in shape to that shown.
●Make sure the pad fits into the holes
underneath the foot.
8

K1021 EN
K1021W
Fitment
●Remove fixed-point cover screws with 5mm
Hex Key.
●Attaches to factory-fitted mounting points.
Do not use mounting points with "X".
●Open or remove fixed-point covers.
●Use the following grubscrew lengths:
A = M8 x 55mm
B = M8 x 70mm
C = M8 x 80mm
9

K1021 EN
K1021W
●Select grubscrews and screw into the
vehicle's fixed points.
●For additional weather protection, apply
silicon sealant in and around fixed point
hole and grubscrew (sealant not supplied).
●Place M8 washer over grubscrew.
●Fit nut to grubscrew.
●Repeat for all positions.
●Place crossbar foot over clamp.
●Tighten the plastic knob.
●In the fully tightened position, the knobs
should be parallel with the vehicle.
●Repeat for all four positions.
10