Whispbar K391W User manual

K391W
Fitting Kit
EN Fitting Instructions for Basic Carrier
x 2 x 2 x 2 x 2
x 4
Revision No: 7G 1

Fitting Kit K391W
MAX kgs (lbs)
W/P WHD
Volkswagen
Passat Mk6, 4dr Sedan 05-09 ZA 75 kgs (165 lbs) 75 kgs (165 lbs)
Passat Mk6, 4dr Sedan 05-10 US 75 kgs (165 lbs) 75 kgs (165 lbs)
Passat Mk6, 4dr Sedan 05-10 EU 75 kgs (165 lbs) 75 kgs (165 lbs)
Passat Mk6, 4dr Sedan 05-10 CN 75 kgs (165 lbs) 75 kgs (165 lbs)
Passat Mk6, 4dr Sedan Dec 05-10 NZ 75 kgs (165 lbs) 75 kgs (165 lbs)
Passat Mk6, 4dr Sedan Mar 06-10 AU 75 kgs (165 lbs) 75 kgs (165 lbs)
Passat, 4dr Sedan 10-10 US 75 kgs (165 lbs) 75 kgs (165 lbs)
Passat, 4dr Sedan 10-Oct 14 EU 75 kgs (165 lbs) 75 kgs (165 lbs)
Passat, 4dr Sedan 10-Sep 15 AU 75 kgs (165 lbs) 75 kgs (165 lbs)
Passat, 4dr Sedan 10-Sep 15 ZA 75 kgs (165 lbs) 75 kgs (165 lbs)
Passat, 4dr Sedan 10-Sep 15 NZ 75 kgs (165 lbs) 75 kgs (165 lbs)
Passat, 4dr Sedan 10-Sep 15 CN 75 kgs (165 lbs) 75 kgs (165 lbs)
2

Fitting Kit K391W
X
A B C 1 2 3
Passat Mk6, 4dr Sedan 05-09 (ZA) -280mm 470mm - 894mm 884mm -
-11" 18 1/2ths" - 35 3/16ths" 34 13/16ths" -
Passat Mk6, 4dr Sedan 05-10 (US) -280mm 470mm - 894mm 884mm -
-11" 18 1/2ths" - 35 3/16ths" 34 13/16ths" -
Passat Mk6, 4dr Sedan 05-10 (EU) -280mm 470mm - 894mm 884mm -
-11" 18 1/2ths" - 35 3/16ths" 34 13/16ths" -
Passat Mk6, 4dr Sedan 05-10 (CN) -280mm 470mm - 894mm 884mm -
-11" 18 1/2ths" - 35 3/16ths" 34 13/16ths" -
Passat Mk6, 4dr Sedan Dec 05-10 (NZ) -280mm 470mm - 894mm 884mm -
-11" 18 1/2ths" - 35 3/16ths" 34 13/16ths" -
Passat Mk6, 4dr Sedan Mar 06-10 (AU) -280mm 470mm - 894mm 884mm -
-11" 18 1/2ths" - 35 3/16ths" 34 13/16ths" -
Passat, 4dr Sedan 10-10 (US) -275mm 475mm - 895mm 885mm -
-10 -13/16ths" 18 11/16ths" - 35 1/4ths" 34 13/16ths" -
Passat, 4dr Sedan 10-Oct 14 (EU) -275mm 475mm - 895mm 885mm -
-10 -13/16ths" 18 11/16ths" - 35 1/4ths" 34 13/16ths" -
Passat, 4dr Sedan 10-Sep 15 (AU) -275mm 475mm - 895mm 885mm -
-10 -13/16ths" 18 11/16ths" - 35 1/4ths" 34 13/16ths" -
Passat, 4dr Sedan 10-Sep 15 (ZA) -275mm 475mm - 895mm 885mm -
-10 -13/16ths" 18 11/16ths" - 35 1/4ths" 34 13/16ths" -
Passat, 4dr Sedan 10-Sep 15 (NZ) -275mm 475mm - 895mm 885mm -
-10 -13/16ths" 18 11/16ths" - 35 1/4ths" 34 13/16ths" -
Passat, 4dr Sedan 10-Sep 15 (CN) -275mm 475mm - 895mm 885mm -
-10 -13/16ths" 18 11/16ths" - 35 1/4ths" 34 13/16ths" -
3

Fitting Kit EN
K391W
First Time Installation
●Remove parts from inside the package and
check. Contact your dealer if any parts are
missing or damaged.
●This kit fits type A, B, C and D.
●These instructions show type A crossbar
fitted. They also apply to type B, C and D.
NOTE: Clamp images in these instructions may
not be representative of the clamps in this kit
4

Fitting Kit EN
K391W
●Use keys to remove covers.
●Use hex screwdriver to reverse adjusting
screw 10 turns.
●Press adjusting screw and pull crossbar
legs out. Refer to the crossbar instructions
for crossbar adjustment method.
●Ensure each end of the crossbar is
adjusted equally.
5

Fitting Kit EN
K391W
●Remove locking screw.
●Apply protective strip as shown.
Trim if required.
●It is important to put the clamps in the
correct position on the vehicle.
●Letters refer to the part numbers stamped
on clamps.
●Clamp Part Number:
A = 504A
B = 505A
6

Fitting Kit EN
K391W
●Attach clamp to each leg. NOTE; clamps
may have labels showing their positions on
the vehicle (For example; "Front Right").
●Refit locking screw so that it goes through
the hole in the clamp. Do not begin to
tighten the locking screw.
●It is important to put the pads in the correct
position on the vehicle.
●Letters refer to the pad part numbers and
position.
●Pad Part Number:
A = 11-04-250
B = 11-04-251
7

Fitting Kit EN
K391W
●Refer to the underside of the pad for the
part number.
●Fit rubber pads (supplied with fitting kit) to
foot. Pad may vary in shape to that shown.
●Make sure the pad fits into the holes
underneath the foot.
8

Fitting Kit EN
K391W
Fitment
●Place crossbar on vehicle. Minimum
recommended spacing between the bars is
700mm (27 1/2") (unless otherwise stated).
●Clamps directly to edge of roof under the
doors, pin locates in hole on vehicle
●Please check the front of this manual for
information relating specifically to your
vehicle.
●Locate vehicle's fixed points.
●Clamps directly to edge of roof under the
doors, pin locates in hole on vehicle
●Adjust the legs on the crossbar so that they
are positioned equally from the ends of the
crossbar, and the clamps engage firmly on
the body work of the vehicle.
●Tighten adjusting screw to 5 Nm (3.7 ft lb)
hand tight.
9

Fitting Kit EN
K391W
●Tighten locking screw on both legs evenly.
●Check crossbar is securely attached to the
vehicle.
●Use keys to fit and lock covers
10