Whispbar K440W User manual

K440W
Fitting Kit
EN Fitting Instructions for Basic Carrier
DMontageanleitung für Basisträgersystem
ES Instrucciones de montaje para el sistema
de transporte
FInstructions de montage pour Basic Carrier
NO Monteringsanvisning for takstativ
PT Instruções de Montagem para sistema de
transporte.
RU Установочные Инструкции для
Поперечных Балок
x 4 x 4 x 4 x 4
x 1 x 1 x 4 x 1
Revision No: 10J 1

Fitting Kit K440W
MAX kgs (lbs)
W/P WHD
Volkswagen
Caddy Maxi, 5dr Van 08-14 ZA 75 kgs (165 lbs) 100 kgs (220 lbs)
Caddy Maxi, 5dr Van 08-14 EU 75 kgs (165 lbs) 100 kgs (220 lbs)
Caddy Maxi, 5dr Van 08-14 CN 75 kgs (165 lbs) 100 kgs (220 lbs)
Caddy Maxi, 5dr Van 08-Nov 15 NZ 75 kgs (165 lbs) 100 kgs (220 lbs)
Caddy Maxi, 5dr Van 08-Nov 15 AU 75 kgs (165 lbs) 100 kgs (220 lbs)
Caddy Maxi, 5dr Van 15-+ AU 75 kgs (165 lbs) 100 kgs (220 lbs)
Caddy Maxi, 5dr Van 15-+ CN 75 kgs (165 lbs) 100 kgs (220 lbs)
Caddy Maxi, 5dr Van 15-+ EU 75 kgs (165 lbs) 100 kgs (220 lbs)
Caddy Maxi, 5dr Van 15-+ NZ 75 kgs (165 lbs) 100 kgs (220 lbs)
Caddy Maxi, 5dr Van 15-+ ZA 75 kgs (165 lbs) 100 kgs (220 lbs)
Caddy SWB, 4dr Van 15-+ CN 75 kgs (165 lbs) 100 kgs (220 lbs)
Caddy SWB, 4dr Van 15-+ EU 75 kgs (165 lbs) 100 kgs (220 lbs)
Caddy SWB, 4dr Van Dec 15-+ AU 75 kgs (165 lbs) 100 kgs (220 lbs)
Caddy SWB, 4dr Van Dec 15-+ NZ 75 kgs (165 lbs) 100 kgs (220 lbs)
Caddy SWB, 5dr Van 15-+ EU 75 kgs (165 lbs) 75 kgs (165 lbs)
Caddy SWB, 5dr Van 15-+ CN 75 kgs (165 lbs) 75 kgs (165 lbs)
Caddy SWB, 5dr Van Dec 15-+ AU 75 kgs (165 lbs) 75 kgs (165 lbs)
Caddy SWB, 5dr Van Dec 15-+ NZ 75 kgs (165 lbs) 75 kgs (165 lbs)
Caddy Trendline, 4dr Van 15-+ ZA 75 kgs (165 lbs) 100 kgs (220 lbs)
Caddy Trendline, 5dr Van 10-14 AU 75 kgs (165 lbs) 75 kgs (165 lbs)
Caddy Trendline, 5dr Van 10-14 ZA 75 kgs (165 lbs) 75 kgs (165 lbs)
Caddy Trendline, 5dr Van 15-+ ZA 75 kgs (165 lbs) 75 kgs (165 lbs)
Caddy, 4dr Van 03-14 ZA 75 kgs (165 lbs) 100 kgs (220 lbs)
Caddy, 4dr Van 04-14 AU 75 kgs (165 lbs) 100 kgs (220 lbs)
Caddy, 4dr Van 04-14 EU 75 kgs (165 lbs) 100 kgs (220 lbs)
Caddy, 4dr Van 04-14 NZ 75 kgs (165 lbs) 100 kgs (220 lbs)
Caddy, 4dr Van 04-14 CN 75 kgs (165 lbs) 100 kgs (220 lbs)
Renault
Kangoo Maxi, 5dr Van 08-+ AU 75 kgs (165 lbs) 80 kgs (176 lbs)
Kangoo Maxi, 5dr Van 08-+ EU 75 kgs (165 lbs) 80 kgs (176 lbs)
Kangoo Maxi, 5dr Van 08-+ ZA 75 kgs (165 lbs) 80 kgs (176 lbs)
Kangoo Maxi, 5dr Van 08-+ CN 75 kgs (165 lbs) 80 kgs (176 lbs)
Ford
Transit Connect, 5dr Van 02-14 EU 75 kgs (165 lbs) 75 kgs (165 lbs)
Transit Connect, 5dr Van 09-14 US 75 kgs (165 lbs) 75 kgs (165 lbs)
2

Fitting Kit K440W
X
A B C 1 2 3
Caddy Maxi, 5dr Van 08-14 (ZA) - 100mm 860mm 818mm 790mm 782mm
- 3 15/16ths" 33 7/8ths" 32 3/16ths" 31 1/8ths" 30 13/16ths"
Caddy Maxi, 5dr Van 08-14 (EU) - 100mm 860mm 818mm 790mm 782mm
- 3 15/16ths" 33 7/8ths" 32 3/16ths" 31 1/8ths" 30 13/16ths"
Caddy Maxi, 5dr Van 08-14 (CN) - 100mm 860mm 818mm 790mm 782mm
- 3 15/16ths" 33 7/8ths" 32 3/16ths" 31 1/8ths" 30 13/16ths"
Caddy Maxi, 5dr Van 08-Nov 15 (NZ) - 100mm 860mm 818mm 790mm 782mm
- 3 15/16ths" 33 7/8ths" 32 3/16ths" 31 1/8ths" 30 13/16ths"
Caddy Maxi, 5dr Van 08-Nov 15 (AU) - 100mm 860mm 818mm 790mm 782mm
- 3 15/16ths" 33 7/8ths" 32 3/16ths" 31 1/8ths" 30 13/16ths"
Caddy Maxi, 5dr Van 15-+ (AU) - 100mm 860mm 818mm 790mm 782mm
- 3 15/16ths" 33 7/8ths" 32 3/16ths" 31 1/8ths" 30 13/16ths"
Caddy Maxi, 5dr Van 15-+ (CN) - 100mm 860mm 818mm 790mm 782mm
- 3 15/16ths" 33 7/8ths" 32 3/16ths" 31 1/8ths" 30 13/16ths"
Caddy Maxi, 5dr Van 15-+ (EU) - 100mm 860mm 818mm 790mm 782mm
- 3 15/16ths" 33 7/8ths" 32 3/16ths" 31 1/8ths" 30 13/16ths"
Caddy Maxi, 5dr Van 15-+ (NZ) - 100mm 860mm 818mm 790mm 782mm
- 3 15/16ths" 33 7/8ths" 32 3/16ths" 31 1/8ths" 30 13/16ths"
Caddy Maxi, 5dr Van 15-+ (ZA) - 100mm 860mm 818mm 790mm 782mm
- 3 15/16ths" 33 7/8ths" 32 3/16ths" 31 1/8ths" 30 13/16ths"
Caddy SWB, 4dr Van 15-+ (CN) 70mm 835mm 1450mm 818mm 790mm 770mm
2 3/4ths" 32 7/8ths" 57 1/16ths" 32 3/16ths" 31 1/8ths" 30 5/16ths"
Caddy SWB, 4dr Van 15-+ (EU) 70mm 835mm 1450mm 818mm 790mm 770mm
2 3/4ths" 32 7/8ths" 57 1/16ths" 32 3/16ths" 31 1/8ths" 30 5/16ths"
Caddy SWB, 4dr Van Dec 15-+ (AU) 70mm 835mm 1450mm 818mm 790mm 770mm
2 3/4ths" 32 7/8ths" 57 1/16ths" 32 3/16ths" 31 1/8ths" 30 5/16ths"
Caddy SWB, 4dr Van Dec 15-+ (NZ) 70mm 835mm 1450mm 818mm 790mm 770mm
2 3/4ths" 32 7/8ths" 57 1/16ths" 32 3/16ths" 31 1/8ths" 30 5/16ths"
Caddy SWB, 5dr Van 15-+ (EU) 100mm 860mm - 818mm 790mm -
3 15/16ths" 33 7/8ths" - 32 3/16ths" 31 1/8ths" -
3

Fitting Kit K440W
Caddy SWB, 5dr Van 15-+ (CN) 100mm 860mm - 818mm 790mm -
3 15/16ths" 33 7/8ths" - 32 3/16ths" 31 1/8ths" -
Caddy SWB, 5dr Van Dec 15-+ (AU) 100mm 860mm - 818mm 790mm -
3 15/16ths" 33 7/8ths" - 32 3/16ths" 31 1/8ths" -
Caddy SWB, 5dr Van Dec 15-+ (NZ) 100mm 860mm - 818mm 790mm -
3 15/16ths" 33 7/8ths" - 32 3/16ths" 31 1/8ths" -
Caddy Trendline, 4dr Van 15-+ (ZA) 70mm 835mm 1450mm 818mm 790mm 770mm
2 3/4ths" 32 7/8ths" 57 1/16ths" 32 3/16ths" 31 1/8ths" 30 5/16ths"
Caddy Trendline, 5dr Van 10-14 (AU) 100mm 860mm - 818mm 790mm -
3 15/16ths" 33 7/8ths" - 32 3/16ths" 31 1/8ths" -
Caddy Trendline, 5dr Van 10-14 (ZA) 100mm 860mm - 818mm 790mm -
3 15/16ths" 33 7/8ths" - 32 3/16ths" 31 1/8ths" -
Caddy Trendline, 5dr Van 15-+ (ZA) 100mm 860mm - 818mm 790mm -
3 15/16ths" 33 7/8ths" - 32 3/16ths" 31 1/8ths" -
Caddy, 4dr Van 03-14 (ZA) - 100mm 860mm 818mm 790mm -
- 3 15/16ths" 33 7/8ths" 32 3/16ths" 31 1/8ths" -
Caddy, 4dr Van 04-14 (AU) - 100mm 860mm 818mm 790mm -
- 3 15/16ths" 33 7/8ths" 32 3/16ths" 31 1/8ths" -
Caddy, 4dr Van 04-14 (EU) - 100mm 860mm 818mm 790mm -
- 3 15/16ths" 33 7/8ths" 32 3/16ths" 31 1/8ths" -
Caddy, 4dr Van 04-14 (NZ) - 100mm 860mm 818mm 790mm -
- 3 15/16ths" 33 7/8ths" 32 3/16ths" 31 1/8ths" -
Caddy, 4dr Van 04-14 (CN) - 100mm 860mm 818mm 790mm -
- 3 15/16ths" 33 7/8ths" 32 3/16ths" 31 1/8ths" -
Kangoo Maxi, 5dr Van 08-+ (AU) - 1440mm - 905mm 905mm -
- 56 11/16ths" - 35 5/8ths" 35 5/8ths" -
Kangoo Maxi, 5dr Van 08-+ (EU) - 1440mm - 905mm 905mm -
- 56 11/16ths" - 35 5/8ths" 35 5/8ths" -
Kangoo Maxi, 5dr Van 08-+ (ZA) - 1440mm - 905mm 905mm -
- 56 11/16ths" - 35 5/8ths" 35 5/8ths" -
Kangoo Maxi, 5dr Van 08-+ (CN) - 1440mm - 905mm 905mm -
- 56 11/16ths" - 35 5/8ths" 35 5/8ths" -
Transit Connect, 5dr Van 02-14 (EU) - 990mm - 794mm 794mm -
- 39" - 31 1/4ths" 31 1/4ths" -
Transit Connect, 5dr Van 09-14 (US) - 990mm - 794mm 794mm -
- 39" - 31 1/4ths" 31 1/4ths" -
4

Fitting Kit EN
K440W
First Time Installation
●Remove parts from inside the package and
check. Contact your dealer if any parts are
missing or damaged.
●This kit fits type A, B, C and D.
●These instructions show type A crossbar
fitted. They also apply to type B, C and D.
●Use keys to remove covers.
5

Fitting Kit EN
K440W
●Use hex screwdriver to reverse adjusting
screw 10 turns.
●Press adjusting screw and pull crossbar
legs out. Refer to the crossbar instructions
for crossbar adjustment method.
●Ensure each end of the crossbar is
adjusted equally.
●Adjust crossbar in or out to suit vehicle.
Refer to the crossbar instructions for
crossbar adjustment.
●Attaches to factory-fitted mounting points
●Please check the front of this manual for
information relating specifically to your
vehicle.
6

Fitting Kit EN
K440W
●Tighten adjusting screw to 3 Nm (2.2 ft lb)
hand tight.
●Remove plastic clamp block by gripping bar
leg with fingers and push firmly with
thumbs until clamp block drops out behind
leg.
●Select plastic internal block (from fitting kit)
and insert into foot.
7

Fitting Kit EN
K440W
●Fit rubber pad (supplied with crossbar) to
foot.
●Make sure the pad fits into the holes
underneath the foot.
●Repeat for all legs.
Fitment
●Open or remove fixed-point covers.
●NOTE: Ford and Volkswagen only
8

Fitting Kit EN
K440W
●NOTE: Renault only
●Select grubscrews and screw into the
vehicle's fixed points.
●For additional weather protection, apply
silicon sealant in and around fixed point
hole and grubscrew (sealant not supplied).
●Place M8 washer over grubscrew.
●Fit nut to grubscrew.
●Repeat for all four positions.
●Place crossbar foot over grubscrews.
9

Fitting Kit EN
K440W
●Tighten the plastic knob. The side with the
nut showing should be facing up.
●Ensure the plastic knob is in the position
shown when fully tightened.
●Repeat for all four positions.
●Check crossbar is securely attached to the
vehicle.
●Use keys to fit and lock covers
10

Fitting Kit EN
K440W
CAUTION: Recheck all fasteners immediately after
a load is applied to the crossbars.
Regularly check screws are tight.
11

Fitting Kit EN
K440W
Maintenance
●Clean the car roof and surfaces of the
product that will be in contact with the car
roof.
●Follow the fitting instructions for fitting the
product to your vehicle. Make sure all steps
are carried out in order.
●Set crossbars a minimum distance of
700mm (27 1/2") apart where no other
distance is specified in the fitting
instructions. This is especially important
when carrying long loads.
●Check unit is securely attached whenever
you refit it to the vehicle. If the unit feels
loose, refer to the fitting instructions and
readjust.
●Some glass/panoramic roofs and radio
antennae may not be able to be used when
the product is fitted.
●Do not modify this product.
●Refer to the maximum permitted load
capacity specified in the fitting instructions.
Do not exceed the vehicle manufacturers
roof load rating if it is lower than the
maximum load capacity specified in the
fitting instructions.
●Loads should not overhang the sides of the
product and be evenly distributed with the
lowest possible centre of gravity.
●Long loads should be secured with non-
elastic straps to the front and rear of the
vehicle.
●Objects with pointed ends (e.g. ski poles)
should be carried with the pointed ends to
the rear of the vehicle.
●Remove all loose or removable objects
from the load prior to loading.
●Make sure all loads are securely fastened
with non-elastic straps. Check regularly
during longer journeys.
●A loaded roof rack system can alter the
performance of your vehicle. Be especially
aware of the effects of side winds,
changing of direction, and braking
performance. Avoid rapid acceleration and
deceleration. Drive carefully.
●Note that the total height of the vehicle
increases when upright loads are carried.
●Products should be locked during transport
if they have locks fitted.
12

Fitting Kit EN
K440W
●Check and replace worn out or defective
parts.
●Keep the product clean and maintained.
●Never drive into a car wash with the roof
rack system fitted.
●Lubricate locks and adjusting screws at
regular intervals.
●Remove the products from the vehicle
when not in use. Make sure all loose parts
are stored safely.
●Yakima Products, Inc.
15025 SW Koll Pkwy.
Beaverton, OR 97006-6056
USA
www.whispbar.com
www.whispbar.ca
13

Fitting Kit D
K440W
Erstinstallation
●Komponenten aus der Verpackung
nehmen und überprüfen. Setzen Sie sich
mit Ihrem Händler in Verbindung, sollten
Teile fehlen oder beschädigt sein!
●Dieses Kit ist für die Typen A, B, C und D.
●Dargestellt ist der Querträger des Typs A.
Die Anweisungen gelten aber auch für die
Typen B, C und D!
●Abdeckungen mit Schlüsseln abnehmen.
14

Fitting Kit D
K440W
●Innensechskantschlüssel benutzen und
Stellschraube mit 10 Umdrehungen lösen.
●Befestigungsschraube eindrücken und
Querträgerschenkel ausziehen. Siehe
Anweisungen für das Einstellen der
Querträger!
●Sicherstellen, dass beide Enden der
Querträger gleich lang eingestellt sind
(Maß 'x', s. Abb.).
●Querträger auf erforderliche Breite
einstellen. Siehe dazu Montageanleitung
für die Querträger.
●Zur Montage an werksseitig vorgesehenen
Montagepunkten
●Finden Sie Informationen speziell für Ihr
Fahrzeug im der Vorderteil Teil dieser
Bedienungsanleitung.
15

Fitting Kit D
K440W
●Stellschraube mit 3 Nm / 2.2 ft lb anziehen.
●Klemmblock nach hinten drücken und so
entfernen.
●Innenblock aus dem Montage-Kit in den
Fuß einsetzen.
16

Fitting Kit D
K440W
●Montieren Sie das Gummi-Pad (wird
zusammen mit der Querstange geliefert) an
dem Fuß.
●Achten Sie darauf, dass die Pads in die
Öffnungen unter den Füßen passen.
●Montage bei allen Beinen wiederholen.
Befestigung
●Abdeckungen der Befestigungspunkte am
Fahrzeug entfernen.
●Hinweis: nur für Ford und Volkswagen
17

Fitting Kit D
K440W
●Hinweis: nur für Renault
●Vier Gewindestifte in das Mittelloch
eindrehen.
●Als zusätzlichen Wetterschutz tragen Sie
Silikondichtungsmittel in und um die
Befestigungsbohrungen und den
Gewindestift auf (Dichtungsmittel ist nicht
im Lieferumfang enthalten).
●Legen Sie bitte eine (M8) Beilagscheibe
über den Gewindebolzen.
●Bringen Sie die Mutter am Gewindestift an.
●Dies an allen vier Punkten wiederholen.
●Querträger auf die Gewindestifte stecken.
18

Fitting Kit D
K440W
●Flügelmutter festziehen. Die Mutterseite
sollte nach oben weisen.
●Vergewissern Sie sich, dass sich der
Plastikknopf in der gezeigten Position
befindet, nachdem er ganz angezogen
wurde.
●Dies an allen vier Punkten wiederholen.
●Überprüfen ob die Querträger sicher am
Fahrzeug befestigt sind.
●Abdeckungen aufsetzen und mit
Schlüsseln verschließen (s. Abb.).
19

Fitting Kit D
K440W
ACHTUNG! Schrauben regelmäßig auf festen Sitz
prüfen!
20