Whispbar K505W User manual

K505W
Fitting Kit
EN Fitting Instructions for Basic Carrier
x 4 x 4 x 4 x 8
x 4 x 2 x 1 x 1
x 4 x 2 x 2
Revision No: 7C 1

Fitting Kit K505W
MAX kgs (lbs)
W/P WHD
Hyundai
ix35 , 5dr SUV 10-+ EU 75 kgs (165 lbs) 75 kgs (165 lbs)
2

Fitting Kit EN
K505W
First Time Installation
●Remove parts from inside the package and
check. Contact your dealer if any parts are
missing or damaged.
●This kit fits type A, B, C and D.
●These instructions show type A crossbar
fitted. They also apply to type B, C and D.
●Use keys to remove covers.
3

Fitting Kit EN
K505W
●Use hex screwdriver to reverse adjusting
screw 10 turns.
●Press adjusting screw and pull crossbar
legs out. Refer to the crossbar instructions
for crossbar adjustment method.
●Ensure each end of the crossbar is
adjusted equally.
●Set bars to length (revert to rear of these
instructions).
●Clamps onto flush roof rail. Pins locate on
inside of rail.
4

Fitting Kit EN
K505W
●Tighten adjusting screw to 5 Nm (3.7 ft lb)
hand tight.
●Remove plastic clamp block by gripping bar
leg with fingers and push firmly with
thumbs until clamp block drops out behind
leg.
●Remove both pins from each leg. Use
tapered end of spanner located inside left
hand cover to assist.
5

Fitting Kit EN
K505W
●Detach foot from leg. Store loose parts in a
safe place.
●Repeat for all legs.
●Select four feet assemblies and match the
left and right assemblies to the left and
right roof rack legs.
●Assemble foot from kit into leg by pressing
it down.
●Ensure foot interlocks with leg.
●Using short capscrew and washer, secure
assembly onto leg (use Hex Screwdriver
supplied with crossbar to assist)
●Do not over tighten.
●Repeat for all legs.
6

Fitting Kit EN
K505W
●Use two M5 x 12 mm self tapping screws to
secure the assembly onto the leg.
●Do not over tighten.
Fitment
●Locate two holes at each position along the
inside of the roof rails.
●Place crossbars approximately above
these holes on roof rails.
●Ensure back edge of foot sits flush with the
back edge of vehicle roof rail.
●NOTE: FRONT CROSSBAR ONLY
●Ensure the clamp point faces towards the
front of vehicle.
7

Fitting Kit EN
K505W
●Apply protective strip as shown.
Trim if required.
●It is important to put the clamps in the
correct position on the vehicle.
●Letters refer to the part numbers stamped
on clamps.
●Clamp Part Number:
A = 685D
B = 731A
C = 732A
●Ensure the two pins of the clamp engages
correctly with the holes in the roof rail.
●Place one hand on the leg and apply
downward pressure.
●Slide clamp through opening in leg.
8

Fitting Kit EN
K505W
●Thread the coach bolt through the clamp
and the leg.
●Ensure the two pins of the clamp engages
correctly with the holes in the roof rail.
●Tighten the plastic knob.
●Ensure the plastic knob is in the position
shown when fully tightened.
●Do not over tighten.
●Repeat for all four positions.
●Ensure the clamp engages correctly on
inside of roof rail.
●Use keys to fit and lock covers
●Check crossbar is securely attached to the
vehicle.
9

Fitting Kit EN
K505W
CAUTION: Recheck all fasteners immediately after
a load is applied to the crossbars.
Regularly check screws are tight.
10