White Rodgers 37C63U User manual

FOR YOUR SAFETY
“WHAT TO DO IF YOU SMELL GAS”
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any
phone in your building.
• Immediatelycallyourgassupplierfromaneighbor’s
phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fire
department.
Do not use this Natural Gas control on a LP Gas
water heater. Improper operation could occur, re-
sulting in personal injury and/or death due to Car-
bonMonoxidepoisoning,fire,orexplosion.Check
for proper gas type as listed on the rating plate
affixed to the water heater.
FAILURE TO READ AND FOLLOW ALL INSTRUCTIONS BEFORE INSTALLING OR OPERATING THIS
CONTROL COULD CAUSE PROPERTY DAMAGE, PERSONAL INJURY AND/OR DEATH.
RETAIN INSTRUCTIONS FOR FUTURE REFERENCE.
WARNING
!
1. This control must be installed or serviced only by a
professional.
2. Do not use force when moving the gas control knob. If
you cannot turn the knob with hand pressure only, the
control must be replaced.
3. Do not use the control if the knob will not “pop up” after
being depressed while the knob is in the PILOT posi-
tion. The mechanism is damaged and the control must
be replaced. Shut off gas to the water heater.
4. For your safety, this control is supplied with tamper
resistant screws. Do not attempt to repair or adjust the
control.Ifyouexperienceproblems,replacethecontrol
immediately. Continuing to use a damaged control
could result in fire and/or explosion.
5. An odorant has been added to the gas to help you
detect it. Before lighting, search for the odor of gas by
sniffing at floor level around the water heater.
6. Insomesituations,thegasmayloseitsodor.Todetect
unodorized gas, you must have a gas detector which
canbepurchasedfromyourgascompany.Ifyoudonot
have a detector and have the slightest suspicion that
gas may be present, get out of the house and call the
gas company. DO NOT RELY TOTALLY ON YOUR
NOSE.
Scald burns occur in under one second with 160°
water, which this thermostat will deliver if the
temperature dial is set at “VERY HOT”. Lower
settingsofthetemperaturedialwillreducetherisk
of scald and will reduce your fuel bill.
WARNING
!
CAUTION:
RISK OF SCALDING
INCREASES WITH
HOTTER WATER
PILOT
ADJ.
HOT
HOTTER
A
B
C
VERY
HOT
Fixed Adjustment Main Regulator
The main gas regulator requires no field service. It
automatically controls and maintains the outlet main
burner gas pressure.
37C63U
Water Heater Thermostat Control
Installation Instructions
FOR NATURAL GAS ONLY
Adjustable Pilot Pressure
WHITE-RODGERS
Printed in U.S.A.
WHITE-RODGERS DIVISION
EMERSON ELECTRIC CO.
9797 REAVIS ROAD
ST. LOUIS, MISSOURI 63123-5398
PART NO. 37-6094A
9912

2
INSTALLATION
REPLACEMENT INFORMATION
REMOVING OLD CONTROL
1. Shut off gas to water heater.
2. Shut off water at cold water inlet.
3. Connect hose to heater drain cock. Drain water to a
nearby drain. Open a hot water faucet for faster drain-
ing.
4. Disconnect gas line at union (figure 1). Remove piping
from old control.
5. Disconnect the:
a. Thermocouple (left side).
b. Pilot burner (small tube on the right side)
c. Main burner (large tube in the middle).
6. Remove the control by turning it counterclockwise
(). If needed, a short piece of 1/2” black iron pipe
can be screwed into the control inlet to increase lever-
age.
SPECIAL INSTALLATION NOTE
If replacing a Unitrol or Robertshaw control, install exten-
sion adaptor fitting provided into the outlet of the control.
If replacing a control with 3/8" NPT outlet, install small
adaptor fitting provided into the outlet of the control.
INSTALLING NEW CONTROL
All piping must comply with local and state ordinances or
withtheNationalFuelGasCode(ANSIZ223.1–NFPA54),
whichever applies.
Dirt or contamination in the gas line can block the control
from operating creating a risk of explosion, injury or death.
To protect the control from dirt/contamination, a drip leg or
sediment trap (see Figure 1) must be installed in the piping
leading to the control.
1. Apply pipe joint compound to the male threads of
control, leaving the first two or three threads clean.
2. Install control in tank. Turn clockwise ( ). Use a
shortpieceofpipetohelpinturning.Alignthecontrolso
that burner and pilot tubes may be connected.
3. Make burner, pilot, and thermocouple connections. Do
not use pipe joint compound or teflon tape. Thermo-
couplenutshouldbehandtightenedandthenturnedan
additional1/4turnwithasmallwrench.DONOTOVER-
TIGHTEN.
4. Connectgasline.Usenewblackironpipethathasbeen
properly reamed. If old pipe is used, be sure it is clean
and free from rust and scale. Use pipe joint compound
on male threads only. (Use a pipe joint compound
approvedfor natural gasservice.) Do notuseTEFLON
tape. Do not apply compound to first two threads.
5. DO NOT use joint compound or tape on the union
connection.
Figure 1. Typical gas connection
Pilot
burner
Main burner
Thermocouple
Drip (dirt)
leg
Pipe cap
Tee
Union
(metal-to-metal)
Gas
shutoff
valve
Gas supply
pipe
CAUTION:
RISK OF SCALDING
INCREASES WITH
HOTTER WATER
PILOT
ADJ.
6. To fill the water heater with water:
a. Close the water heater drain valve by turning the
handletotheright(clockwise).Thedrainvalveison
the lower front of the water heater.
b. Open the cold water supply valve to the water
heater.
The cold water supply valve must be left open
when the water heater is in use.
c. To ensure complete filling of the tank, let air exit by
openingthenearesthotwaterfaucet.Allowwaterto
run until a constant flow is obtained. This will let air
out of the water heater and the piping.
d. Check all new water piping for leaks. Repair as
needed.
Never use this water heater unless it is completely
filled with water. To prevent damage to the tank,
the tank must be filled with water. Water must flow
from the hot water faucet before turning ON gas to
the water heater.
7. Open gas shutoff valve.
NOTE
CAUTION
!

3
8. BEFORE LIGHTING THE PILOT, CHECK THE GAS
LINES FOR LEAKS:
a. Use a soapy water solution. DO NOT test for gas
leaks using a match or open flame.
b. Brush the soapy water solution on all gas pipes,
joints, and fittings.
c. Check for bubbling soap. This means you have a
leak. Turn OFF the gas and make the necessary
repairs.
d. Recheck for leaks.
e. Rinse off soapy solution and wipe dry.
DO NOT USE OPEN FLAME OR ANY KIND OF
SPARK TO CHECK FOR LEAKS. Serious injury or
death from fire or explosion could result.
TO LIGHT APPLIANCE
6. Turn gas control knob counterclockwise
to “PILOT”.
7. Depress control knob all the way and hold down.
Immediately light the pilot with a match. Continue to
hold knob down for approximately one (1) minute after
pilot is lit. Release knob and it will pop back up. Pilot
should remain lit. If pilot goes out, repeat steps 2, 3, 6
and 7.
• If knob does not pop up when released, turn knob
clockwise to “OFF”. STOP and immediately call
your service technician or gas supplier.
• Ifthe pilotwillnot staylitafter severaltries,turn gas
control knob to “OFF” and call your service techni-
cian or gas supplier.
8. Replace inner and outer burner doors.
9. At arm's length away, turn gas control
knob counterclockwise to the full “ON”
position.
10. Setwatertemperaturedialtodesiredsetting.Thearrow
()indicative ofapproximately120°F, is thepreferred
startingpoint. Ifhotterwaterisdesired,seeTEMPERA-
TURE REGULATION on page 4.
11. Check for leaks at the pilot and main burner fittings on
thegascontrolwiththemainburnerfiring.Use asoapy
water solution.Ifaleakisdetected,turnthegassupply
off and make repairs.
NOTE
9. Affix the new Lighting Instruction label on the water
heater to cover the existing label.
NOTE
The rating plate must be left visible for future reference.
PILOT BURNER ADJUSTMENT
1. Remove pilot adjust cover screw.
2. Adjust the pilot adjusting screw until a soft blue flame
envelopes 3/8" of the end of the thermocouple. Clock-
wiserotation ofthe pilotadjustingscrewwillreduce the
flame. If an air shutter is provided, it may require
adjustment to obtain proper flame pattern.
3. Replace cover screw and gasket.
1. Set control to lowest setting by turning the water tem-
perature dial clockwise ( ) to its lowest tempera-
ture setting (with arrow on dial as shown). DO NOT
FORCE.
2. Turn gas control knob clockwise to “OFF”.
Gas control knob must be depressed slightly to turn
from"PILOT" to "OFF". Do not use tools or exces-
sive force.
3. Wait at least five (5) minutes to clear out any gas, and
thensmellaroundtheappliancearea.Ifyou smell gas,
STOP! Follow instructions “What to do if you smell
gas”onthe firstpageofthisinstruction sheet.Ifyoudo
not detect gas, continue with the next step.
4. Remove inner and outer burner doors located on the
water heater under gas control unit.
5. Find pilot - follow small metal
tubes from gas control. The
pilot is located near the main
burner.
P
I
L
O
T
CAUTION:
RISK OF SCALDING
INCREASES WITH
HOTTER WATER
PILOT
ADJ.
WATER
TEMPERATURE
DIAL
Figure 2. Gas Control Knob, Pilot Adjust
and Water Temperature Dial
GAS
CONTROL
KNOB
PILOT ADJUST
COVER SCREW
HOT
HOTTER
A
B
C
VERY
HOT
O
N
O
F
F
P
I
L
O
T
O
N
O
F
F
P
I
L
O
T
WARNING
!
O
N
O
F
F
P
I
L
O
T
PILOT
BURNER THERMO- COUPLE

TEMPERATURE REGULATION
After the gas connections are made, water is in the heater
and the pilot light is ignited, the control must be set to the
desired water temperature.
The recommended water temperature dial setting is at the
arrow ( ). The water temperature out of the heater at this
setting will be approximately 120°F.
If you use hot water frequently and in short spurts, water
temperature can occasionally exceed the temperature set-
tingbyupto30°Fbecauseofthedynamicsoftheappliance.
The arrow ( ) setting is the safest and most economical. If
you want hotter water, rotate the water temperature dial
counterclockwise( )toahighersetting.Approximate
water temperature delivered at the different settings is
shown in the following table.
TO TURN OFF GAS TOAPPLIANCE
Set control to lowest setting by turning the water tempera-
turedialclockwise( )toitslowesttemperaturesetting
(witharrowondialasshowninFigure 3).DONOTFORCE.
Turn gas control knob clockwise to “PILOT”.
Turn gas control knob clockwise to “OFF”.
Gas control knob must be depressed slightly to turn from
“PILOT” to “OFF”. Do not use tools or excessive force.
NOTE
WARNING
!
O
N
O
F
F
P
I
L
O
T
To avoid scald injury, set the control at the lowest setting
which will still deliver your needed hot water.
The hotter the water the greater the risk of scald
injury and the shorter the time to cause injury.
Be sure to protect babies and the infirm or others with
impaired mobility who cannot get out of the hot water
quickly. They are the people most commonly hurt in
scaldinjuriesandinneedoflowertemperatureandother
protection like supervision, point-of-use temperature
control equipment or a system mixing valve. A point-of-
usevalveor a system mixing valve canbeobtainedfrom
your plumber.
Never allow small children to use a hot water tap,
ortodrawtheirownbathwater.Neverleaveachild
or impaired person unattended in a bathtub or
shower. Scald burns can result.
APPROXIMATE APPROXIMATE
SETTING TEMPERATURE TIME TO
(°F) CAUSE INJURY
( ) 120°±10°5 Minutes
A 130°±10°30 Seconds
B 140°±10°5 Seconds
C 150°±10°1.5 Second
VERY
160°±10°Under 1 Second
HOT
Review and leave these instructions with the consumer!
O
N
O
F
F
P
I
L
O
T
P
I
L
O
T
CAUTION:
RISK OF SCALDING
INCREASES WITH
HOTTER WATER
WATER
TEMPERATURE
DIAL
Figure 3. Water Temperature Dial
PILOT
ADJ.
HOT
HOTTER
A
B
C
VERY
HOT
WARNING
!