Whittier Wood 1863GBCHa User manual

P.O. Box 2827
Eugene, OR 97402 USA
Production Code:
VN 08/13
Model #
1863GBCHa
Cascade Cal-King Storage Bed
Glazed Black Cherry finish
Assembly Instructions
Congratulations!
This fine piece of furniture will make a gorgeous
addition to your home. For the best results, read the
Assembly Instructions before you begin your project.
IMPORTANT NOTES:
For normal household use only. Not recommended to use this unit in a
commercial setting.
Remove items before you move this unit.
Do not overload the drawers.
Before you load or move this unit, tighten all screws and supports.
Before you begin your project, completely read the Assembly
Instructions.
Store this item: 1- in its box; 2- in a dry place; 3- in temperatures that
range from 40°F to 90°F (not on a cold and possibly damp cement
floor).
Periodically inspect your furniture for any loose glue joints, screws or
any other problem that might affect the stability of your furniture.
Tighten or repair as needed.
This assembly requires two people.
WARNING
Notice to California Customers
California Prop 65 requires consumer goods to be labeled if any one of
850+ different chemicals or substances, including wood dust, is present
even in trace amounts. Drilling, sawing, sanding or machining wood
products generates wood dust, a substance known to the State of
California to cause cancer. Warning: This product contains a chemical
or substance known to the State of California to cause cancer, birth
defects or other reproductive harm. California Health and Safety Code
Section 25249.6
DESIGN SUBJECT TO CHANGE WITHOUT NOTICE.
CALL US FIRST! Do not return this item to the store.
Service Policy: We will replace any part that is defective,
missing or damaged during assembly. For a replacement
part, contact Whittier Wood Products customer service
department by phone, fax, mail or email.
Hours: Our friendly customer service staff can be reached
Monday-Friday 7:00 a.m. to 5:00 p.m. (Pacific Time). You
may leave a message 24 hours a day, seven days a week.
To Order: Provide the finish and furniture model number
(upper portion of this page), the part letter, production
code, quantity needed, reason for replacement and your
full name, address and telephone number.
Parts ship from our Eugene, Oregon factory within one or
two business days from the time we receive your request.
Please allow five to ten business days for delivery
800-653-3336 •Outside the U.S. or Canada: 541-687-0213 • Fax: [phone]
www.whittierwood.com • P.O. Box 2827 • Eugene, Oregon 97402, U.S.A.

1863GBCHa Cascade Cal-King Storage Bed
Parts List
1863GBCHa —Page 2 —08/13
Please identify the parts and check that quantities received match those on this list.
If you need to replace a part, refer to the following letter and part name.
1866GBCH Headboard/Footboard Kit (x1)
Part
Description
Quantity
A
Headboard Assembly
1
B
Footboard Assembly
1
C
Trestle With T-Nuts
7
D
Assembled Foot
3
E
Foot Bracket (attached)
3
F
Adjustable Glide (installed)
3
G
#8 x 20mm Pan Head Screw (inserted)
24
H
Left Bracket (attached)
4
I
Right Bracket (attached)
4
J
1/4”x 1-3/4”Hex Bolt
26
K
Washer
26
M
#6 x 1/2”Philtruss Screw
8
N
#8 x 1”Black Screw (inserted)
32
O
#8 x 1-1/4”Black Screw
45
(9 inserted)
P
#8 x 1-5/8”Black Screw (inserted)
4
Q
#8 x 1-3/4”Pan Head Screw (inserted)
2
R
1/4" T-Nut (inserted)
28
ZD
Short Center Deckboard
1
ZE
Long Center Deckboard
1
ZF
90oBracket
2

1863GBCHa Cascade Cal-King Storage Bed
Parts List
1863GBCHa —Page 3 —08/13
1865GBCH Pedestal Kit (x2)
Part
Description
Quantity
H
Left Bracket (attached)
2
I
Right Bracket (attached)
2
M
#6 x 1/2" Philtruss Screw (inserted)
18
N
#8 x 1" Black Screw (inserted)
16
O
#8 x 1-1/4" Black Screw (inserted)
30
P
#8 x 1-5/8" Black Screw (inserted)
16
S
Pedestal Assembly
1
T
Drawer Box (assembled)
3
U
Drawer Face (attached)
3
V
Deckboard
1
W
Drawer Pull (attached)
3
X
#8 x 1-1/4" Machine Screw (installed)
6
Y
Drawer Slides (installed)
3 sets
ZA
#6 x 3/4" Philtruss Screw (inserted)
18
ZB
#8 x 2" Black Screw (inserted)
12
ZC
#8 x 7/8" Lo-Profile Screw (inserted)
24

1863GBCHa Cascade Cal-King Storage Bed
Assembly Instructions
This assembly requires two people.
1863GBCHa —Page 4 —08/13
Tools Required: Phillips screwdriver, 7/16" open end or box end wrench and Tape measure
1. Remove the Short Center Deckboard (ZD), the Long Center Deckboard (ZE), the Trestles (C)
and Assembled Feet (D) from the backs of the Headboard (A) and Footboard (B) and place
them off to the side. See Figures 1 and 1a.
2. Place both Pedestals (S) approximately 74" apart as shown in Figure 2.
Fig. 2
74"
S
S
Fig. 1
Shipping Straps
B
C
D
A
Shipping Straps
Fig. 1a
D
D
ZD
ZE

1863GBCHa Cascade Cal-King Storage Bed
Assembly Instructions
This assembly requires two people.
1863GBCHa —Page 5 —08/13
3. To attach the Footboard (B) to the Pedestal Assembly (S), align the Brackets and slide the
Pedestal Assembly down on to the Footboard (B). See Figures 3 and 3a.
4. Repeat step three for the left side.
Fig. 4
S
Fig. 4a
Fig. 3
S
B
Fig. 3a

1863GBCHa Cascade Cal-King Storage Bed
Assembly Instructions
This assembly requires two people.
1863GBCHa —Page 6 —08/13
5. Align the Brackets on both sides and slide the Pedestal/Footboard assembly down on to the
Headboard (A). See Figure 5.
Fig. 5
A

1863GBCHa Cascade Cal-King Storage Bed
Assembly Instructions
This assembly requires two people.
1863GBCHa —Page 7 —08/13
6. Open the drawers. Face the Footboard and stand in between the first and second braces.
Place a Trestle with T-Nuts (C) on the outside surfaces of the first upper left and right braces so
the T-Nuts (R) sit near the top. See Figure 6a. Line up the upper edges of the trestle and braces
until they are nearly flush. Insert two 1/4" x 1-3/4" Hex Bolts (J) and Washers (K) and tighten.
Repeat for the second upper brace.
Place a Trestle with T-Nuts (C) on the outside surface of the second lower brace so the T-Nuts
(R) sit near the bottom. Line up the bottom edges of the trestle and braces so they are nearly
flush. Insert two 1/4" x 1-3/4" Hex Bolts (J) and Washers (K) and tighten.
See Figures 6 and 6a.
Fig. 6
C
First brace
Second
brace
C
J
K
J
K
x 6
x 6
Footboard
Headboard removed for illustration purposes.
Fig. 6a
K
J
Brace

1863GBCHa Cascade Cal-King Storage Bed
Assembly Instructions
This assembly requires two people.
1863GBCHa —Page 8 —08/13
7. Face the Headboard and stand in between the third and fourth braces. Place a Trestle with
T-Nuts (C) on the outside surfaces of the third upper left and right braces so the T-nuts sit near
the top. See Figures 7 and 7a. Line up the upper edges of the trestle and braces so they are
nearly flush. Insert two 1/4" x 1-3/4" Hex Bolts (J) and Washers (K) and tighten. Repeat for the
fourth brace.
Place a Trestle with T-Nuts on the outside surface of the third left and right lower braces so that
the T-nuts sit near the bottom. Line up the bottom edges of the trestle and braces so they are
nearly flush. Insert two 1/4" x 1-3/4" Hex Bolts (J) and Washers (K) and tighten. See Figures 7
and 7a.
Repeat for the fourth brace.
Fig. 7
Fourth braces
Third
braces
C
J
J
K
x 8
x 8
Fig. 7a
K
J
Brace
K
Trestle with T-Nuts (C)
C

1863GBCHa Cascade Cal-King Storage Bed
Assembly Instructions
This assembly requires two people.
1863GBCHa —Page 9 —08/13
8. NOTE: There are blocks mounted on the back side of the Footboard to support the end of
the pedestal eliminating the need for an Assembled Foot in this position where it would
be easily visible. Do not attach an Assembled Foot in the position near the footboard.
Facing the Headboard, place two Assembled Feet (D) on the inside faces of the third and
fourth upper and lower Trestles. Attach with Washers (K) and 1/4" x 1-3/4" Hex Bolts (J).
See Figures 8 and 8a.
Fig. 8
D
J
K
x 8
x 8
Fig. 8a
K
J
Fourth set of Trestles
Third
set
of
Trestles
D
K
D
J
Trestle with T-Nuts (C)

1863GBCHa Cascade Cal-King Storage Bed
Assembly Instructions
This assembly requires two people.
1863GBCHa —Page 10 —08/13
9. NOTE: There are blocks mounted on the back side of the Footboard to support the end of
the pedestal eliminating the need for an Assembled Foot in this position where it would
be easily visible. Do not attach an Assembled Foot in the position near the footboard.
Facing the Footboard, place an Assembled Foot (D) on the inside of the second set of Trestles
and attach with four Washers (K) and four 1/4" x 1-3/4" Hex Bolts (J). See Figures 9 and 9a.
Adjust all three Glides (F) found at the bottoms of the Assembled Feet so that the Glides just
touch the floor.
IMPORTANT: Make sure the Glides touch the floor and carry weight.
Fig. 9
J
K
x 4
x 4
Fig. 9a
Second set
of Trestles
K
J
F
K
D
J

1863GBCHa Cascade Cal-King Storage Bed
Assembly Instructions
This assembly requires two people.
1863GBCHa —Page 11 —08/13
10. Facing the Footboard, attach the Pedestal Assembly to the Footboard with a 90º Bracket (ZF)
and four #6 x 1/2" Philtruss Screws (M). Repeat for the other side. See Figures 10 and 10a.
11. This step requires two people. Place the bed at its final destination. If needed,
adjust center feet.
Fig. 10
Fig. 10a
ZF
M
ZF
M
x 2
x 8
ZF
M

1863GBCHa Cascade Cal-King Storage Bed
Assembly Instructions
This assembly requires two people.
1863GBCHa —Page 12 —08/13
12. To make sure the bed is square, measure the distance between opposing corners. If one of the
measurements is larger, tap on a footboard leg until the measurement is equal. See Figure 12.
13. Place the Deckboards (V) as shown in Figure 13. There should be a small gap between each
deckboard. Secure with #8x1-1/4" Black Screws (O).
Fig. 13
V
O
x 24
Fig. 12

1863GBCHa Cascade Cal-King Storage Bed
Assembly Instructions
This assembly requires two people.
1863GBCHa —Page 13 —08/13
14. Place the Short Center Deckboard (ZD) and Long Center Deckboard (ZE) as shown in
Figure 14 and secure with twelve #8 x 1-1/4" Black Screws (O).
If at some time you need to adjust the center feet, remove the Long Center Deckboard (ZE),
adjust the glides and reattach the deckboard.
Fig. 14
14
O
x 12
ZE
ZD
Fig. 14a
14a
Place three #8x1-1/4" Black
Screws (O) along the seam
between the Deckboards
(ZD) and (ZE). See Figure 14a.