widos RS 630 User manual

WIDOS Einsteinstr. 5 Phone ++49 7152 / 9939 0
Wilhelm Dommer Söhne D-71254 Ditzingen-Heimerdingen Fax ++49 7152 / 9939 40
GmbH Internet: www.widos.de email: [email protected]
Headquarters: D-71254 Ditzingen-Heimerdingen country court Stuttgart HRB 200973 managing director: Jürgen Dommer, Dr. Kai Dombrowski
Working Instructions
Translation
Band Saw RS 630-1200
Keep for further use!

Product identification
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Type: Band saw RS 600 – 1200
Serial number / year of construction: see type label
Customer entries
Inventory No.:
Location:
Order of spare parts and after sales service
Address of manufacturer WIDOS
W. Dommer Söhne GmbH
Einsteinstr. 5
D -71254 Ditzingen-Heimerdingen
Phone: ++49 7152 99 39 0
Fax: ++49 7152 99 39 40
E-mail: [email protected]
Website: www.widos.de

Introduction
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Purpose of the document
These working instructions give you information about all important questions which refer to the construction
and the safe working of your machine.
Just as we are, you are obliged to engage in these working instructions, as well.
Not only to run your machine economically but also to avoid damages and injuries.
Should questions arise, contact our service team in the factory or in our subsidiary companies.
We will help you with pleasure.
According to our interest to continuously improve our products and working instructions, we kindly ask you to
inform us about problems and defects which occur in exercise.
Thank you.
Structure of the working instructions
This manual is arranged in chapters which belong to the different using phases of the machine.
Due to this structure, the searched information can be easily found.
6/22/2015 WIDOS
W. Dommer Söhne GmbH
Einsteinstraße 5
D–71254 Ditzingen–Heimerdingen
All rights reserved.
Reprinting only allowed with permission of the corporation.
Any changes prior to technical innovations.

Contents
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1. DESCRIPTION OF THE PRODUCT.............................................................................................................7
1.1. Usage and purpose-oriented use.................................................................................................................. 7
1.2. Safety measures............................................................................................................................................. 7
1.3. Conformity....................................................................................................................................................... 7
1.4. Designation of the product............................................................................................................................ 8
1.4.1. Technical data ................................................................................................................................................................ 8
1.4.2. Technical and electrical data of the laser................................................................................................................. 9
1.4.3. Electrical data................................................................................................................................................................. 9
1.5. Equipment and accessories .........................................................................................................................10
1.6. Wear parts list...............................................................................................................................................11
2. SAFETY RULES ........................................................................................................................................ 12
2.1. Explanation of the symbols and indications................................................................................................12
2.2. Obligations of the owner ..............................................................................................................................13
2.3. Obligations of the operator...........................................................................................................................13
2.4. Measures of organization.............................................................................................................................13
2.5. Information about safety precautions .........................................................................................................13
2.6. Instructions for the staff...............................................................................................................................13
2.7. Dangers while handling the machine ..........................................................................................................14
2.8. General safety indications............................................................................................................................14
2.9. Specific dangers ...........................................................................................................................................15
2.9.1. Danger of cutting or catching clothes...................................................................................................................... 15
2.9.2. Danger of stumbling over pneumatic and electric wires...................................................................................... 15
2.9.3. Danger of laser beams................................................................................................................................................ 15
2.9.4. Danger of being injured by chips / oddments ......................................................................................................... 15
2.9.5. Danger of crushing upon clamping the pipe, mounting / dismounting the circular cutting device .............. 15
2.9.6. Danger of injury by noise............................................................................................................................................ 16
2.10. Maintenance and inspection, repair ...........................................................................................................16
2.11. Remaining risks .............................................................................................................................................16
2.12. Structural modifications on the machine ....................................................................................................16
2.13. Warranty and liability....................................................................................................................................16
3. FUNCTIONAL DESCRIPTION .................................................................................................................. 17
4. OPERATING AND INDICATING ELEMENTS .......................................................................................... 18
4.1. Elements at the front side – automatic travel .............................................................................................18
4.2. Elements at the front side – manual travel..................................................................................................19
4.3. Control panel (complete equipment) ...........................................................................................................20
4.3.1. Overload release in the control panel (automatic travel) ..................................................................................... 21
4.3.2. Overload release in the control panel (manual travel).......................................................................................... 21

Contents
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4.4. Elements at the right side.............................................................................................................................22
4.5. Upper saw arm with laser and saw blade cover ........................................................................................23
4.6. Laser (optional) .............................................................................................................................................23
4.7. Lower blade guiding with connection for vacuum (optional) ...................................................................24
4.8. Upper saw blade guiding, flexible (optional) ..............................................................................................25
4.9. Vacuum (optional) .........................................................................................................................................26
4.10. Fixing the position: 0° (automatic travel) (optional) ...................................................................................27
4.11. Fixing the position: 0° (manual travel) (optional) ........................................................................................27
4.12. Fixing the position: „pipe center“ (automatic travel) .................................................................................28
4.13. Stop for position „center of pipe“ (manual travel) .....................................................................................29
4.14. How to adjust pipe support ..........................................................................................................................29
4.15. Circular cutting devices (optional) ..............................................................................................................30
5. STARTING AND OPERATING ................................................................................................................. 31
5.1. Starting...........................................................................................................................................................31
5.1.1. How to adjust the compressed air regulator .......................................................................................................... 32
5.2. How to switch the saw on ............................................................................................................................32
5.3. How to adjust the angle and saw blade distance.......................................................................................32
5.4. How to clamp the pipes ................................................................................................................................33
5.4.1. Pneumatic clamping (optional).................................................................................................................................. 33
5.4.2. How to clamp with the clamping belt (optional)..................................................................................................... 34
5.5. How to make cuts..........................................................................................................................................34
5.5.1. How to saw pipes with 67,5° - 0° - 45° with automatic travel .............................................................................. 35
5.5.2. How to saw pipes with 67,5° - 0° - 45° with manual travel ................................................................................... 36
5.6. Mounting the circular cutting device ..........................................................................................................37
5.6.1. Circular cutting device OD 400 (optional) ................................................................................................................ 38
5.6.2. Circular cutting device OD 600 (optional) ................................................................................................................ 39
5.7. How to adjust the circular cutting device ...................................................................................................42
5.7.1. Adjust gap from saw blade to pipe support............................................................................................................. 42
5.7.2. Adjust angle for branch pipe 45° and 60° ................................................................................................................ 43
5.8. How to clamp the branch pipe .....................................................................................................................44
5.9. Cutting the branch pipe ................................................................................................................................44
6. MAINTENANCE / STORAGE / TRANSPORT .......................................................................................... 45
6.1. In general.......................................................................................................................................................45
6.2. Storage...........................................................................................................................................................45
6.3. How to remove the cuttings from the saw arm...........................................................................................46
6.4. How to adjust the saw arm...........................................................................................................................46
6.5. How to adjust the saw blade........................................................................................................................47
6.6. How to exchange the saw blade..................................................................................................................48

Contents
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6.7. Clean / renew the chip bag (optional) .........................................................................................................49
6.8. Disposal .........................................................................................................................................................49
7. PNEUMATIC AND ELECTRIC DIAGRAMS .............................................................................................50
8. DECLARATION OF CONFORMITY ........................................................................................................... 62

WIDOS Einsteinstr. 5 Phone ++49 7152 / 9939 0
Wilhelm Dommer Söhne D-71254 Ditzingen-Heimerdingen Fax ++49 7152 / 9939 40
GmbH Internet: www.widos.de email: [email protected]
22.06.2015 Working instructions WIDOS RS 630 - 1200 Page 7 of 62
1. Description of the product
This chapter gives important basic information about the product and its prescribed use.
All technical details of the machine are put together as a general arrangement.
1.1. Usage and purpose-oriented use
The WIDOS band saw RS 630 / 800 / 1000 / 1200 is a special machinery for straight cutting plastic pipes
up to Ø 630 / Ø800 / Ø1000 / Ø 1200 mm , and for cutting angles of max. 45° on both sides, max. 67,5° on one
side, in the way described as follows.
The purpose-oriented use includes also that a sufficiently dimensioned, operational suction plant is
connected to the machine.
All use going beyond is not purpose-oriented.
The described plastic band saw may only be operated, maintained and repaired by persons who are trained
and informed about the dangers.
The machine is a workshop machine and not suitable for operation in hazardous locations.
It is forbidden to cut wood and sheets made out of wood (e.g. pressboard).
The manufacturer is not responsible for any damages caused by inexpert handling or operation.
For personal injuries, material and immaterial damages resulting herefrom, only the user is responsible!
Also part of the purpose-oriented use is
respecting all the indications of the working instructions and
performing the inspection and maintenance work.
1.2. Safety measures
In case of wrong use, wrong operation or wrong maintenance, the machine itself or products standing
nearby can be damaged or destroyed.
Persons being in the endangered area may be injured.
Therefore these working instructions have to be thoroughly read and the corresponding safety regulations
must be necessarily adhered to.
1.3. Conformity
The machine corresponds in its construction to the valid recommendations of the European Community as
well as to the according European standard specifications.
The development, manufacturing and mounting of the machine were made very carefully.

Description of the product Chapter 1
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1.4. Designation of the product
The product is designated by a type label at the basic mounting.
It contains the type, the serial number and the year of construction of the machine.
1.4.1. Technical data
Thickness of saw blade: 0.9 mm
Width of saw blade: 20 mm
Length of saw blade:
RS 630
6590 mm
RS 800
7290 mm
RS 1000
8540 mm
RS 1200
9340 mm
Total height:
RS 630
appr. 2500 mm
RS 800
appr. 2980 mm
RS 1000
appr. 3400 mm
RS 1200
appr. 3750 mm
Total depth:
RS 630
appr. 4200 mm
RS 800
appr. 4380 mm
RS 1000
appr. 5400 mm
RS 1200
appr. 5500 mm
Total width:
RS 630
appr. 4200 mm
RS 800
appr. 5560 mm
RS 1000 + RS1200 appr. 5000 mm
Length of the pipe supports:
RS 630 + RS 800 1778 mm
RS 1000+ RS 1200 2270 mm
Max. diameter of pipes:
RS 630
630 mm
RS 800
800 mm
RS 1000
1000 mm
RS 1200
1200 mm
Cutting speed: 120 m/min
Weight:
RS 630 appr. 1,2 t
RS 800 appr. 2,0 t
RS 1000 + RS 1200 appr. 2,3 t

Description of the product Chapter 1
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1.4.2. Technical and electrical data of the laser
Range 2-3 m
Power 5 mW
1.4.3. Electrical data
Voltage: 400V AC
Feeding: CEE – 16 A (phase converter)
Power: 7,1 kVA
Frequency: 60 Hz
RS 600 – 830
Voltage saw motor: 400V
Power saw motor: 1,5 kW
Current: 3,7 A
Speed of saw motor/feed motor 93 rpm
RS 1000 – 1200
Voltage saw motor: 400V
Power saw motor: 3,0 kW
Current: 6,8 A
Speed of saw motor/feed motor 93 rpm
Voltage feed motor: 3 * 230 V
Power 0,37 kW
Current: 1,5 A
Speed feed motor 280 rpm

Description of the product Chapter 1
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1.5. Equipment and accessories
Pieces Denomination
1 Tool bag for 10 parts
1 Key for doors (saw blade guiding and switch cupboard).
Hand out the key to authorized persons only!
1 Open ended wrench size 24
1 Open ended wrench size 17 / 19
1 each Allan key with T grip, sizes SW 3, 4, 5, 6
1 each Allan key tilted, sizes SW 3, 4, 5, 6
1 Combination spanner (bend) size 27
1 Combination spanner size 13
1 Socket spanner size SW 55 (for tensioning saw blade)
1 Tension belt for clamping pipes (optional)
1 Line laser Z5-24 (optional)
1 Vacuum AF14 (optional)
1 each Working instruction for line laser Z5-24 / vacuum device AF14 (optional)
1 RS 1200 Combination spanner size 19
RS 630 + RS 800 Clamping belt 50 x 3500 mm (optional for manual travel)
1 RS 1000 + RS 1200 Clamping belt 50 x 4400 mm (optional for manual travel)
RS 630 Saw blade 6590 x 0,9 x 20 mm / 4 KSW 1,8
RS 800 Saw blade 7290 x 0,9 x 20 mm / 4 KSW 1,8
RS 1000 Saw blade 8540 x 0,9 x 20 mm / 4 KSW 1,8
2 each
RS 1200 Saw blade 9340 x 0.9 x 20 mm / 4 KSW 1,8