widos RS 630 User manual
WIDOS Einsteinstr. 5 Phone ++49 7152 / 9939 0
Wilhelm Dommer Söhne D-71254 Ditzingen-Heimerdingen Fax ++49 7152 / 9939 40
Headquarters: D-71254 Ditzingen-Heimerdingen country court Stuttgart HRB 200973 managing director: Jürgen Dommer, Dr. Kai Dombrowski
Working Instructions
Translation
Band Saw RS 630-1200
Keep for further use!
Product identification
22.06.2015 Working instructions WIDOS RS 630 - 1200 Page 2 of 62
Type: Band saw RS 600 – 1200
Serial number / year of construction: see type label
Customer entries
Inventory No.:
Location:
Order of spare parts and after sales service
Address of manufacturer WIDOS
W. Dommer Söhne GmbH
Einsteinstr. 5
D -71254 Ditzingen-Heimerdingen
Phone: ++49 7152 99 39 0
Fax: ++49 7152 99 39 40
Website: www.widos.de
Introduction
22.06.2015 Working instructions WIDOS RS 630 - 1200 Page 3 of 62
Purpose of the document
These working instructions give you information about all important questions which refer to the construction
and the safe working of your machine.
Just as we are, you are obliged to engage in these working instructions, as well.
Not only to run your machine economically but also to avoid damages and injuries.
Should questions arise, contact our service team in the factory or in our subsidiary companies.
We will help you with pleasure.
According to our interest to continuously improve our products and working instructions, we kindly ask you to
inform us about problems and defects which occur in exercise.
Thank you.
Structure of the working instructions
This manual is arranged in chapters which belong to the different using phases of the machine.
Due to this structure, the searched information can be easily found.
6/22/2015 WIDOS
W. Dommer Söhne GmbH
Einsteinstraße 5
D–71254 Ditzingen–Heimerdingen
All rights reserved.
Reprinting only allowed with permission of the corporation.
Any changes prior to technical innovations.
Contents
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1. DESCRIPTION OF THE PRODUCT.............................................................................................................7
1.1. Usage and purpose-oriented use.................................................................................................................. 7
1.2. Safety measures............................................................................................................................................. 7
1.3. Conformity....................................................................................................................................................... 7
1.4. Designation of the product............................................................................................................................ 8
1.4.1. Technical data ................................................................................................................................................................ 8
1.4.2. Technical and electrical data of the laser................................................................................................................. 9
1.4.3. Electrical data................................................................................................................................................................. 9
1.5. Equipment and accessories .........................................................................................................................10
1.6. Wear parts list...............................................................................................................................................11
2. SAFETY RULES ........................................................................................................................................ 12
2.1. Explanation of the symbols and indications................................................................................................12
2.2. Obligations of the owner ..............................................................................................................................13
2.3. Obligations of the operator...........................................................................................................................13
2.4. Measures of organization.............................................................................................................................13
2.5. Information about safety precautions .........................................................................................................13
2.6. Instructions for the staff...............................................................................................................................13
2.7. Dangers while handling the machine ..........................................................................................................14
2.8. General safety indications............................................................................................................................14
2.9. Specific dangers ...........................................................................................................................................15
2.9.1. Danger of cutting or catching clothes...................................................................................................................... 15
2.9.2. Danger of stumbling over pneumatic and electric wires...................................................................................... 15
2.9.3. Danger of laser beams................................................................................................................................................ 15
2.9.4. Danger of being injured by chips / oddments ......................................................................................................... 15
2.9.5. Danger of crushing upon clamping the pipe, mounting / dismounting the circular cutting device .............. 15
2.9.6. Danger of injury by noise............................................................................................................................................ 16
2.10. Maintenance and inspection, repair ...........................................................................................................16
2.11. Remaining risks .............................................................................................................................................16
2.12. Structural modifications on the machine ....................................................................................................16
2.13. Warranty and liability....................................................................................................................................16
3. FUNCTIONAL DESCRIPTION .................................................................................................................. 17
4. OPERATING AND INDICATING ELEMENTS .......................................................................................... 18
4.1. Elements at the front side – automatic travel .............................................................................................18
4.2. Elements at the front side – manual travel..................................................................................................19
4.3. Control panel (complete equipment) ...........................................................................................................20
4.3.1. Overload release in the control panel (automatic travel) ..................................................................................... 21
4.3.2. Overload release in the control panel (manual travel).......................................................................................... 21
Contents
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4.4. Elements at the right side.............................................................................................................................22
4.5. Upper saw arm with laser and saw blade cover ........................................................................................23
4.6. Laser (optional) .............................................................................................................................................23
4.7. Lower blade guiding with connection for vacuum (optional) ...................................................................24
4.8. Upper saw blade guiding, flexible (optional) ..............................................................................................25
4.9. Vacuum (optional) .........................................................................................................................................26
4.10. Fixing the position: 0° (automatic travel) (optional) ...................................................................................27
4.11. Fixing the position: 0° (manual travel) (optional) ........................................................................................27
4.12. Fixing the position: „pipe center“ (automatic travel) .................................................................................28
4.13. Stop for position „center of pipe“ (manual travel) .....................................................................................29
4.14. How to adjust pipe support ..........................................................................................................................29
4.15. Circular cutting devices (optional) ..............................................................................................................30
5. STARTING AND OPERATING ................................................................................................................. 31
5.1. Starting...........................................................................................................................................................31
5.1.1. How to adjust the compressed air regulator .......................................................................................................... 32
5.2. How to switch the saw on ............................................................................................................................32
5.3. How to adjust the angle and saw blade distance.......................................................................................32
5.4. How to clamp the pipes ................................................................................................................................33
5.4.1. Pneumatic clamping (optional).................................................................................................................................. 33
5.4.2. How to clamp with the clamping belt (optional)..................................................................................................... 34
5.5. How to make cuts..........................................................................................................................................34
5.5.1. How to saw pipes with 67,5° - 0° - 45° with automatic travel .............................................................................. 35
5.5.2. How to saw pipes with 67,5° - 0° - 45° with manual travel ................................................................................... 36
5.6. Mounting the circular cutting device ..........................................................................................................37
5.6.1. Circular cutting device OD 400 (optional) ................................................................................................................ 38
5.6.2. Circular cutting device OD 600 (optional) ................................................................................................................ 39
5.7. How to adjust the circular cutting device ...................................................................................................42
5.7.1. Adjust gap from saw blade to pipe support............................................................................................................. 42
5.7.2. Adjust angle for branch pipe 45° and 60° ................................................................................................................ 43
5.8. How to clamp the branch pipe .....................................................................................................................44
5.9. Cutting the branch pipe ................................................................................................................................44
6. MAINTENANCE / STORAGE / TRANSPORT .......................................................................................... 45
6.1. In general.......................................................................................................................................................45
6.2. Storage...........................................................................................................................................................45
6.3. How to remove the cuttings from the saw arm...........................................................................................46
6.4. How to adjust the saw arm...........................................................................................................................46
6.5. How to adjust the saw blade........................................................................................................................47
6.6. How to exchange the saw blade..................................................................................................................48
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