Wieland podis CON User manual

podis
®
CON
podis
® CON Power Bus System
Installation system for decentralized power distribution
Instructions
Product and system description
Doc. no. BA000369
Last updated: 02/2016 (Rev. B)

Copyright
2 Wieland Electric GmbH | BA000369 (Rev. B) | 02/2016
This document is copyright-protected. The rights derived from this copyright are reserved for Wieland
Electric GmbH. Reproduction of this document or parts of this document is only permissible within the
limits of the statutory provision of the Copyright Act. Any modification or abridgment of the document is
prohibited without the express written agreement of Wieland Electric GmbH.

Content
Wieland Electric GmbH | BA000369 (Rev. B) | 02/2016 3
1About this manual ........................................................................................ 5
Target groups and qualification of personnel ........................................................ 5
Presentation of safety-relevant information ........................................................... 5
2System overview .......................................................................................... 6
3
podis CON
flat cable ..................................................................................... 9
3.1 Current-carrying capacity of flat cables and points of contact .............................. 9
3.2 Notes on routing of flat cables ............................................................................. 10
General instructions and precautionary measures ............................................... 10
Monitoring and safety devices ............................................................................. 10
Routing instructions ............................................................................................. 11
Mounting and routing of flat cables with cable clamps ....................................... 12
3.3 Cutting flat cables to length ................................................................................. 12
3.4 Stripping of flat cables ......................................................................................... 13
Stripping of flat cable for attachment of cable end cap ....................................... 14
Stripping of flat cables for connection to the distributor module or terminal strips
.............................................................................................................................. 14
3.5 Termination of the flat cable ................................................................................ 16
3.6 Making the connection ........................................................................................ 17
Conductor assignment ......................................................................................... 18
4Rapid assembly using basket trays ............................................................ 19
4.1 Example using flat cable outlet ............................................................................ 20
5Feeding into a power bus segment and power tapping ............................. 22
5.1 Feed directly from the switchgear cabinet ........................................................... 22
Insertion, retaining and connection of flat cable inside switchgear cabinet ........ 22
5.2 Feeding through distributor module .................................................................... 23
5.3 Feeding through 7-pin connection module .......................................................... 23
Mounting of connection and tapping modules .................................................... 24
5.4 Connection modules ............................................................................................ 26
5.5 Flat cable outlet, pluggable (power tap) ............................................................... 26
Protective lid ......................................................................................................... 27
6Attachment of pluggable devices and functional modules ........................ 28
6.1 Connector for round conductor connection ......................................................... 28
6.2 Connection of multiple flat cable sections ........................................................... 28
6.3Socket module ..................................................................................................... 29
6.4
Drive control systems
podis
®
MOT
,
podis
®
MCU
................................................ 29
6.5 Maintenance switch
podis
®
SWITCH
.................................................................. 30
6.6 LED lights
podis
®
LED
.......................................................................................... 30
7Accessories ................................................................................................ 31
Sealing sleeve ....................................................................................................... 31
Protective lid ......................................................................................................... 31
Cable bushing ....................................................................................................... 31
Cable glands ......................................................................................................... 31
Cable clip .............................................................................................................. 32

4 Wieland Electric GmbH | BA000369 (Rev. B) | 02/2016
Wieland Electric GmbH
Brennerstraße 10-14
96052 Bamberg, Germany
Phone: [phone]  0
Fax: [phone]  1 98
E-mail: [e-mail]
http://eshop.wieland-electric.com
http:// www.wieland-electric.com
Hotline for technical support
Contact person for: technical questions regarding accessories, function, product properties, and usage
options
Phone: +49 (0) 9 51 / 93 24  9 95
Fax: +49 (0) 9 51 / 93 26  9 96
E-Mail: [e-mail]

1
About this manual
Wieland Electric GmbH | BA000369 (Rev. B) | 02/2016 5
1About this manual
This manual provides you with support regarding the project planning and development of electrical facil-
ities as well as the installation and commissioning of
podis
®
CON
-Modules. It contains information as to
how the devices can be used.
This document contains the information required for the intended use of the device as well as technical
data. It describes the technical characteristics, the usage of the device as well as the boundary condi-
tions. Case studies that are used in practice are presented as part of illustrative application examples.
Target groups and qualification of personnel
Commissioning and installation of components should only be carried out by specialized technicians. The
legal and valid regulations for such types of installations must be considered.
Therefore, the system manual is targeted at the following:
•Those who can verify that they have the corresponding training and already have corresponding
basic knowledge of planning and commissioning of electrical installations.
•System integrators
•Electricians
Presentation of safety-relevant information
Information that warns of personal injury or property damage are emphasized by safety instructions.
Warning of personal injury
Safety instructions that warn of personal injury are indicated by the signal word
DANGER
. Failure to ob-
serve can cause serious health effects or even death.
Example:
DANGER
•Only qualified electricians may install and commission this device.
•Do not open the device. Do not introduce any foreign objects. Keep
device away from water and fire.
•Only connect or disconnect the device when the device is powered
down.
•
The relevant standards, guidelines, regulations and provisions of the
respective country must be observed.
Warning of property damage
Text that warns of property damage is indicated by the signal word
CAUTION
.
Example:
CAUTION
In the event of damage to the unit or any malfunctions, please
contact your Wieland sales partner or an authorized dealer.
General instructions
Texts that contain general instructions on installation and handling are marked with the signal word
NOTE
Example:
NOTE
Openings in the sheath of the flat cable must be closed by a seal-
ing collar.