Wilo EMUport CORE Series User manual

2546468 Ed02-11/2016 WH
Pioneering for You
Wilo-EMUport CORE
de Einbau- und Betriebsanleitung
en Installation and operating instructions
fr Notice de montage et de mise en service
es Instrucciones de instalación y funcionamiento
no Monterings- og driftsveiledning
sv Monterings- och skötselanvisning
 Asennus- ja käyttöohje
hr Upute za ugradnju i uporabu
sr Uputstvo za ugradnju i upotrebu
sl Navodila za vgradnjo in obratovanje
hu Beépítési és üzemeltetési utasítás
pl Instrukcjamontażuiobsługi
cs Návodkmontážiaobsluze
sk Návodnamontážaobsluhu
ru Инструкцияпомонтажуиэксплуатации
lt Montavimo ir naudojimo instrukcija
ro Instrucţiunidemontajşiexploatare

Fig. 1: EMUport CORE ...A
Fig. 1: EMUport CORE ...B
1
5
3
3
3
7
7
6
2
8
8
8
9
9
10
10
1
4
4
1
5
3
3
3
7
7
6
2
8
88
9
9
10
10
11
11
1
4
4

Fig. 2
Fig. 3
1
1
1
2
2
2
2
2
1

Fig. 6.A: CORE ...A, Motor P13Fig. 5
Fig. 4
2
1
1
5 1 2 4 3
M 3~
gn-ye
WV 2120UPE
6
DK

Fig. 6.B: CORE ...A, Motor P17 Fig. 6.C: CORE ...A, Motor P17
5 1 2 4 3
M 3~
gn-ye
WV 2021 22UPE
6 3 4 5 2 1
M 3~
gn-ye
W1W2V1 2021 22U1 V2U2PE
6 8 7 9
Fig. 7.A: CORE ...B, Motor P 13Fig. 6.D: CORE ...A, Motor FK 17.1
5 1 2 4 3
M 3~
gn-ye
WV 2120UPE
6
DKDK
M 3~
gn-ye
WV 2120UPE DK

Fig. 7.C: CORE ...B, Motor P 17
Fig. 7.D: CORE ...B, Motor FK 17.1
3 4 5 2 1
M 3~
gn-ye
W1W2V1 2021 22U1 V2U2PE
6 8 7 9
DK
M 3~
gn-ye
WV 2120UPE DKDK
Fig. 8
1
2
2
1
Fig. 7.B: CORE ...B, Motor P 17
5 1 2 4 3
M 3~
gn-ye
WV 2021 22UPE
6
DK

Fig. 12Fig. 11
Fig. 10
3
3
2
1
4
3
1
2
4
2
1
3
5
Fig. 9
3
1
2

Fig. 13: Motor P 13/P 17 Fig. 13: Motor FK 17.1
Fig. 13: Motor FK 17.1
D
M
D

English
Installation and operating instructions Wilo-EMUport CORE 33
1. Introduction 34
1.1. About this document 34
1.2. Personnelqualications 34
1.3. Copyright 34
1.4. Subject to change 34
1.5. Warranty 34
2. Safety 35
2.1. Instructions and safety instructions 35
2.2. General safety information 35
2.3. Electrical work 35
2.4. Safety and monitoring equipment 36
2.5. Conduct during operation 36
2.6. Fluids 36
2.7. Sound-pressure 36
2.8. Standards and guidelines used 36
2.9. CEmarking 36
3. Product description 37
3.1. Intendeduseandeldsofapplication 37
3.2. Set-up 37
3.3. Operating principle 38
3.4. Ex protection 38
3.5. Operating modes 38
3.6. Technical data 38
3.7. Type key 39
3.8. Scope of delivery 39
3.9. Accessories (optionally available) 39
4. Transportation and storage 39
4.1. Delivery 39
4.2. Transport 39
4.3. Storage 40
4.4. Return delivery 40
5. Installation 40
5.1. General 40
5.2. Installation types 41
5.3. Installation 41
5.4. Electrical connection 43
5.5. Minimum requirements for the switchgear 44
6. Commissioning/operation 44
6.1. Commissioning 45
6.2. Operation 46
7. Shutdown/disposal 47
7.1. Switching off the unit 47
7.2. Removal 47
7.3. Returndelivery/storage 48
7.4. Disposal 48
8. Maintenance and repair 48
8.1. Basic tool equipment 48
8.2. Operatinguid 49
8.3. Logging 49
8.4. Maintenance intervals 49
8.5. Maintenance tasks 49
9. Troubleshooting and possible solutions 51
9.1. Overview of possible malfunctions 51
9.2. Overview of possible causes and their remedies51
9.3. Further steps for troubleshooting 51
10. Appendix 52
10.1. Spare parts 52

English INTRODUCTION
34 WILO SE 11-2016 V06 DIN A4
1. Introduction
1.1. About this document
The language of the original operating instruc-
tions is German. All other languages of these
instructions are translations of the original oper-
ating instructions.
This manual is divided into individual sections,
which are listed in the table of contents. Each
section has a meaningful heading which clearly
describes its content.
A copy of the EC declaration of conformity is a
component of these operating instructions.
Ifatechnicalmodicationismadeonthedesigns
named there without our agreement, this decla-
ration loses its validity.
1.2. Personnel qualications
All personnel who work on or with the lifting unit
mustbequaliedforsuchwork;electricalwork,
forexample,mayonlybecarriedoutbyaqualied
electrician. All personnel must be of legal age.
National accident prevention regulations must
also be observed as a basis by the operating and
maintenance personnel.
It must be ensured that personnel have read and
understood the instructions in this operating and
maintenancemanual;ifnecessary,thismanual
must be ordered from the manufacturer in the
required language.
This lifting unit is not intended for use by persons
(including children) with reduced physical, senso-
ry or mental capabilities, or lack of experience and
knowledge, unless they have been given super-
vision or instruction concerning use of the lifting
unit by a person responsible for their safety.
Children should be supervised to ensure that they
do not play with the lifting unit.
1.3. Copyright
This operating and maintenance manual has been
copyrighted by the manufacturer. The operating
and maintenance manual is intended for use by
installation, operating and maintenance person-
nel. It contains technical regulations and drawings
which may not be reproduced or distributed,
either completely or in part, or used for purposes
of competition, or shared with others without the
express consent of the manufacturer. Illustrations
may differ from the original and serve only as
example illustrations of the lifting unit.
1.4. Subject to change
The manufacturer reserves the right to make
technicalmodicationstosystemsand/orcom-
ponents. This operation and maintenance manual
refers to the lifting unit indicated on the title
page.
1.5. Warranty
Ingeneral,thespecicationsinthecurrent“Gen-
eral Terms and Conditions” apply to the warranty.
Youcanndthesehere:www.wilo.com/legal
Any deviations must be contractually agreed and
shall then be given priority.
1.5.1. General
The manufacturer is obliged to correct any de-
fects found in the lifting units it sells, provided
that the defects meet one or more of the follow-
ingrequirements:
• The defects are caused by the materials used
or the way the product was manufactured or
designed.
• The defects were reported in writing to the man-
ufacturer within the agreed warranty period.
• The lifting unit was used only as intended.
• All monitoring devices are connected and were
tested before commissioning.
1.5.2. Warranty period
The duration of the warranty period is stipulated
in the “General Terms and Conditions”.
Any deviations must be contractually agreed!
1.5.3. Spare parts, add-ons and modications
Only genuine spare parts from the manufacturer
may be used for repairs, replacements, add-ons
andmodications.Unauthorisedadd-onsand
modicationsortheuseofnon-originalspare
parts can seriously damage the lifting unit and/or
seriously injure personnel.
1.5.4. Maintenance
The prescribed maintenance and inspection
work should be carried out regularly. This work
mayonlybecarriedoutbyqualied,trainedand
authorised personnel.
1.5.5. Damage to the product
Damage and malfunctions that endanger safety
must be eliminated immediately and properly by
trained personnel. The lifting unit may only be
operated if it is in proper working order.
In general, repairs should only be carried out by
Wilo customer service!
1.5.6. Exclusion from liability
No warranty claims will be accepted or liability
will be assumed for lifting unit damage if any of
thefollowingitemsapply:
• Inadequatecongurationbythemanufacturer
due to the information provided by the operator
orcustomerbeinginsufcientorincorrect
• Non-compliance with safety instructions and
workinginstructionsasspeciedinthisoperating
and maintenance manual
• Improper use
• Incorrect storage and transport
• Improper installation/dismantling
• Insufcientmaintenance
• Incorrect repairs
• Inadequate construction site or construction work
• Chemical, electrochemical and electrical
inuences
• Wear