WilTec 62025 User manual

Operation Manual
Foldable 1 Ton Workshop Crane
62025
Illustration similar, may vary depending on model
Read and follow the operating instructions and safety information before using for the first time.
Technical changes reserved!
Due to further developments, illustrations, functioning steps and technical data can differ insignific -
antly.
Updating the documentation
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The information contained in this document may alter at any time without previous notice. It is prohib-
ited to copy or spread any parts of this document in any way without prior written allowance. ll rights
reserved.
The WilTec Wildanger Technik GmbH cannot be held accountable for any possible mistakes in this
operating manual, nor in the diagrams and figures shown.
Even though, the WilTec Wildanger Technik GmbH has undergone biggest possible efforts to ensure
that the operating manual is complete, faultless and up to date, mistakes cannot be entirely avoided.
If you should find a mistake or wish to make a suggestion for improvement, we look forward to hearing
from you.
Send an e-mail to:
[email protected]
or use our contact form:
https://www.wiltec.de/contacts/
The most recent version of this manual in various languages can be found in our online shop via:
https://www.wiltec.de/docsearch
Our postal address is:
WilTec Wildanger Technik GmbH
Königsbenden 12
52249 Eschweiler
Germany
Do you wish to pick goods up? Our pick-up address is:
WilTec Wildanger Technik GmbH
Königsbenden 28
52249 Eschweiler
Germany
To shorten the waiting time and allow for a rapid on-site transaction, we ask you to call us previously
or placing your order via the webshop.
E-mail: [email protected]
Tel:[phone]
Fax: [phone]
To return orders for exchange, repair or for other purposes, please use the following address. tten -
tion! To allow for a smooth execution of your complaint or return, it is important to contact our cus -
tomer service team before returning the goods.
Returns Department
WilTec Wildanger Technik GmbH
Königsbenden 28
52249 Eschweiler
E-mail: service@wiltec info
Tel:[phone]
Fax: [phone]
© by WilTec Wildanger Technik GmbH Item 62025 Page 2
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Introduction
Thank you for purchasing this quality product. To minimize the risk of injury we urge that our cli-
ents take some basic safety precautions when using this device Please read the operation in-
structions carefully and make sure you have understood its content
Keep these operation instructions safe.
This foldable workshop crane possesses a maximum lifting capacity of 1=ton and has been designed
for lifting and holding light truck and car engines. In order to be able to lift such weights the crane re -
quires a leveller and/or chains. However, please be aware that neither leveller nor chains are included
in the scope of delivery. fter loading an engine onto the crane make sure to place it onto an adequate
stand as quickly as possible.
Technical specifications
Lifting capacity (kg) 1000
Length of stroke (mm) 0-2000
Crane height (mm) 1450
Boom length (mm): 960-1240
Safety instructions
•Make sure to keep your work environment clean and ensure that it is well-lit. Working in
cluttered and insufficiently lit working areas drastically increases the risk of injury.
•Pay attention to the local labour standards as well as the conditions of your work place. Do not
use the product within wet or storage areas and do not expose it to rain.
•Children are by no means allowed to enter the working area and have to be supervised in or -
der to guarantee that they do not play with the device.
•When not in use, store the product in a dry environment in order to avoid the formation of rust.
Further ensure that the stored crane is inaccessible to children as well as unauthorised indi -
viduals.
•This item has been designed for a certain purpose and can therefore safely and quickly deal
with the intended tasks, unlike other devices diverted from their intended use. Do not modify
the device, do not divert it from its intended use and only use it with a speed appropriate for it.
•Do not wear loose clothing or jewellery as they can get stuck inside the moving parts of the
device and thereby cause severe injuries. It is recommended to wear protective, electrically
non-conductive clothes as well as nonskid footwear equipped with steel toe caps.
•Do not overestimate your abilities and do not take any risks. Further ensure to always have a
secure footing and to be capable of keeping your balance at all times.
•Keep your tools and devices clean in order to warrant a secure and correct functionality. bide
to the rules and guidelines within this manual.
•Do no operate tools or machines if you are tired or under the influence of alcohol, drugs or
medication. Stay alert while using this product in order to minimise the risk of injury.
•Carefully check the product before every usage and make sure that it is undamaged in order
to further minimise the risk of injury. Do not use this device if parts are damaged or not work -
ing correctly.
•Only use identical and original spare parts. ttachments and accessories used have to be
specifically intended for this device.
•lways make sure to properly secure the load in a way that it can neither shift nor slip off and
never lift objects over people. Unsecured or badly secured loads can lead to severe injuries
and even death.
•Never exceed the maximum lifting capacity of the crane and be aware of potential weight
shifts due to moving load. load swinging or suddenly jerking at the chain may lead to a tem-
porary increase in weight. This in turn might cause the crane or load to be damaged and can
even be the cause of severe injuries.
© by WilTec Wildanger Technik GmbH Item 62025 Page 3
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•Maintenance has to be performed regularly in order to guarantee the secure and correct func-
tion of the device. It, however, should only be performed by specially trained personnel. In
case of questions please contact the producer or an authorised service partner.
•Please note that this product is not suited for lifting aircraft engines or other aircraft parts.
•Do not try to move the crane while it is carrying weight with its boom in a raised position as
this shift in weight greatly increases risk of the crane tipping over.
•Only use the crane on even ground capable of withstanding the weight in order to avoid cave-
ins and inadvertent rolling. This at the same times minimises the swinging of the load, which in
turn minimises the risk of injury.
•Make sure that no one else is standing in the path of the crane when moving the same.
Application
In order to raise the boom extension, close the release valve of the hydraulic cylinder. Then
attach the lever to the hydraulic cylinder and pump it until the boom extension has reached the
desired height.
The boom length can be extended by removing the bolt and nut placed therein, before then
pulling the boom extension out until the pre-drilled holes overlap. Now reinsert the bolt and se-
cure it with the appropriate nut.
WARNING! The maximum lifting capacity of the crane must not be exceeded. Infringement
can lead to severe damage and injuries. Please be aware that the maximum lifting capacity
decreases with an increasing boom length.
Position the crane in a way that the object to be lifted is placed directly beneath the hook.
By slightly opening the release valve the hook can be lowered, before the item you want to lift
can then be attached to the hook. Once the item has been attached to the hook, make sure
that the safety latch of the hook is completely closed. The close the release valve and utilise
the lever to raise the boom.
Be extreme cautious when lifting loads, ensure that they have been secured appropriately and
make sure that they do not swing. Inappropriately secured or swinging loads carry an in-
creased risk of falling off the hook.
Once the item has been lifted out of its mount, lower the boom in order to be able to slowly
and carefully transport the item.
Maintenance
lways make sure to check the entire device before each use in order to ensure that the crane
is in pristine condition.
Make sure that the hook and chain are clean and thereby free from grease, dirt and debris.
In case the hydraulic system of the crane does not operate correctly, air might have entered
the same. Please abide to the following steps in order to remove the air from the system:
oFirst make sure that the boom is in its home position (the boom is completely
lowered).
oRemove the oil fill plug and pour some additional hydraulic oil into the tank.
oNow begin to pump until the boom has reached its maximum height.
oOpen the release valve and press the boom down until the cylinder has been com-
pletely retracted.
odd some more hydraulic oil and reinsert the oil fill plug.
oRepeat these steps if necessary.
We advise the use of a wet towel in combination and a mild detergent for cleaning purposes.
In case of a decrease of lifting capacity, please check the device's oil level and replenish it if
necessary.
© by WilTec Wildanger Technik GmbH Item 62025 Page 4
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Exploded view and parts list
№ Description Qty № Description Qty
1Outer hexagon bolt M12×75 (8.8) 1 16 Outer hexagon bolt M16×110 1
2Flat washer 12⌀117 Outer hexagon bolt M16×100 1
3Outer hexagon nut M12 1 18 Support post 1
4Hook 1 19 Support brace 2
5Extension boom 1 20 Round pin 4
6Boom 1 21 R pin 4
7Outer hexagon bolt M14×90 3 22 Outer hexagon bolt M16×90 2
8Flat washer 14⌀323 Base 1
9Outer hexagon nut M14 3 24 3.5” caster wheel 4
10 Outer hexagon bolt M16×90 (8.8) 2 25 Outer hexagon bolt M8×16 16
11 Flat washer 16⌀626 Flat washer 8⌀24
12 Outer hexagon nut M16 6 27 Outer hexagon nut M8 24
13 Long ram jack 1 28 3” caster wheel 2
14 Handle 1 29 Flat shoulder bolt M8×16 8
15 Handle socket 1 30 Leg 2
Important notice:
The reprint or reproduction, even of excerpts, and any commercial use, even in part of this instructions
manual require the written permission of WilTec Wildanger Technik GmbH.
© by WilTec Wildanger Technik GmbH Item 62025 Page 5
http://www.WilTec.de
http://www.aoyue.eu 03 2021-1
http://www.teichtip.de