WilTec 60386 User manual

Operation Manual
Crane Balancer 900 kg
60386
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Updating the documentation
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The information contained in this document may alter at any time without previous notice. It is prohibited
to copy or spread any parts of this document in any way without prior written allowance. All rights re-
served.
The WilTec Wildanger Technik GmbH cannot be held accountable for any possible mistakes in this
operating manual, nor in the diagrams and figures shown.
Even though, the WilTec Wildanger Technik GmbH has undergone biggest possible efforts to ensure
that the operating manual is complete, faultless and up to date, mistakes cannot be entirely avoided.
If you should find a mistake or wish to make a suggestion for improvement, we look forward to hearing
from you.
Send an e-mail to:
[email protected]
or use our contact form:
https://www.wiltec.de/contacts/
The most recent version of this manual in various languages can be found in our online shop via:
https://www.wiltec.de/docsearch
Our postal address is:
WilTec Wildanger Technik GmbH
Königsbenden 12
52249 Eschweiler
Germany
Do you wish to pick goods up? Our pick-up address is:
WilTec Wildanger Technik GmbH
Königsbenden 28
52249 Eschweiler
Germany
To shorten the waiting time and allow for a rapid on-site transaction, we ask you to call us previously or
placing your order via the webshop.
E-mail: [e-mail]
Tel:[phone]
Fax: [phone]
To return orders for exchange, repair or for other purposes, please use the following address. Attention!
To allow for a smooth execution of your complaint or return, it is important to contact our customer
service team before returning the goods.
Returns Department
WilTec Wildanger Technik GmbH
Königsbenden 28
52249 Eschweiler
E-mail: [email protected]o
Tel:[phone]
Fax: [phone]

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Introduction
Thank you for purchasing this quality product. To minimize the risk of injury we urge that our clients
take some basic safety precautions when using this device. Please read the operation instruc-
tions carefully and make sure you have understood its content.
Keep these operation instructions safe.
Description
Balancers are used as accessories for workshop cranes, rope hoists, or chain hoists and help with the
exact positioning or alignment of loads, e. g. motors.
The risk of tilting during installation and removal is kept as low as possible and allows safe and easy
work. Thanks to a worm drive provided with a hand crank, including 4 chains with safety hooks, the
balancer can be adjusted lengthwise.
The 900 kg balancer is placed between a pulley block and an unwieldy, heavy load, e. g. a complete
car engine with gearbox. The device is designed in such a way that it lifts the object to be lifted as
efficiently as possible and at the same time gives the user the opportunity to turn and position the object.
•chain length with hook: approx. 340 mm
•maximum load capacity: approx. 900 kg
•screw width: approx. 460 mm
•total width: approx. 400 mm
•weight: approx. 7 kg
Safety instructions and warnings
•Familiarize yourself with the monitoring and operation of the application and with the warning
notices.
•Make sure to be familiar with the contents of the instructions for use.
•This device is not intended to be used by persons (or children) with reduced physical, sensory
or mental capabilities or persons who do not have the appropriate experience or knowledge,
unless a person responsible for their safety supervises them or previously has given them in-
structions on how to use the device.
•Children must be supervised to ensure that they do not play with the device.
•Make sure that the load is free and that there are no obstacles that can make lifting difficult.
•Make sure that nobody approaches the load.
•Warn anyone present about the raised load.
•Immediately notify your supervisor or workshop if something unforeseen happens.
•Never lift more load than the maximum allowed.
•Never use damaged, malfunctioning engine lifts.
•Never use deformed, damaged, or worn-out lifting accessories.
•Never lift the load if an obstacle could interfere with the lifting.
•Stay focused and do not allow any distractions during the process.
•Never use the load handler to lift, support, or transport people.
•NEVER LIFT LOADS OVER PERSONS!
•Unsecured loads can cause limb or bone injuries and even death.

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•Do not take your eyes off the lifted load.
•Avoid other objects touching the engine lift.
•Never try to extend or repair the load bearing device.
•Do not use welding equipment near the device.
•Always ensure that the workplace is optimally lit.
•Always wear non-slip shoes.
•Use a hair net with long hair.
•Wear close-fitting clothing.
•Take off jewellery (rings, earrings, watches, etc.).
•Be careful not to wear loose ribbons or belts.
•Do not use the device unless you are physically able to do so.
•Standing upright for long periods of time can lead to dizziness. Take regular breaks and drink
enough.
•Do not overload the device. Never use the engine lifter like a jack. This engine lifter is only
intended as an installation aid and for removing vehicle parts.
•Before starting work on/under a vehicle, make sure that it is well raised and secured.
•Never open screw connections that are under pressure/load.
Notes to the user
•The owner/user must have read and understood the instructions for use of the device before he
is allowed to use it. Instructed personnel should be careful, qualified, trained in and familiarized
with the safe handling of the work equipment used when working on engines and their compo-
nents. Warnings should be read and understood.
•The owner/user must keep the instructions for use in a safe place so that he can refer to them
at any time. Be sure to request a replacement if the operation manual has been lost.
Control/inspection
•Check the device before each use in order to be able to replace damaged or missing compo-
nents in good time.
•The device must be checked immediately by a specialist if an unexpected error occurs.
•If you suspect that one of the carrier chains could be damaged, the device must immediately be
taken out of service until the repair has been carried out by a specialist and the device has been
approved again.
•It is recommended to have the device checked by a specialist once a year.
Use
•To remove a car or truck engine including the gearbox, the gearbox must first be disengaged
and the fastening screws of the motor must be loosened.
•Then position the balancer directly above the motor.
•Attach the carrier hooks of the four carrier chains to the head bolts of the engine –two at the
front (left and right) and two at the rear (left and right).
•Now slowly and carefully lift the motor with the help of the balancer. After a few centimetres it
should be checked whether the load is still in balance. To readjust the balance, the position of
the movable axis of rotation is changed with the aid of the hexagonal crank.
•Then the motor including the gear is very carefully removed from the housing and the motor is
turned to the left or right by moving the handle.
•To reinstall the motor, follow the previous instructions in reverse order.
•With these and other types of loads, it must be ensured that all connections and carriers are
securely connected to one another before using the goods train.

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The following instructions for use are recommended for you to observe in order to prevent dam-
age to property and personal injury. Never use the balancer together with a load carrier with a
maximum load capacity of less than 1 t!
ALWAYS observe:
1. Know about the application monitoring,
operation, and warning notices.
2. Provide the firmness and protection of all
connection beams.
3. Ensure the unobstructedness of the load.
4. Check the balance of the load after a few
centimetres.
5. Avoid swaying of the load.
6. Remove all persons out of the immediate
vicinity of the load.
7. Warn people present about the lifted
load.
8. Protect the loading chains from welding
spatter or other harmful objects.
9. Immediately notify the supervisor/work-
shop in the event of an unforeseen event
or if damage is discovered.
10. Regularly inspect the iron carriers, re-
place damaged parts, write down all
maintenance measures carried out.
Observe:
1. Respect the maximum load capacity.
2. Do not use the balancer if it is damaged
or not ready for use.
3. Do not use the balancer if iron carriers
are deformed, damaged or worn out.
4. Only lift the load if no obstacle can hinder
the lifting.
5. Concentrate, do not allow any distraction.
6. Do not use the balancer to lift, support, or
transport people.
7. DO NOT LIFT LOADS ABOVE PER-
SONS!
8. Keep eye contact with the load lifted.
9. Avoid any contact of the balancer and an-
other object.
10. Do not use the device or its chains as
welding surface.
11. Prevent any contact of the balancer and
a welding electrode.
12. Do not try to extend or repair the device.

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Exploded view and parts list
№
Name
Qty.
№
Name
Qty.
1
Crossbar
1
14
Plastic nut M12
2
2
Spring holder
2
15
Bolt M12×40
1
3
Bolt M10×30
4
16
Spacer
1
4
Plastic nut M10
4
17
Chain
1
5
Threaded bar
1
18
Chain eye
1
6
Nut
2
19
Chain pin
1
7
Cotter pin
2
20
Chain assembly
4
8
Adjustment nut
1
21
Handle pole
1
9
Spacer
1
22
Washer ⌀6
1
10
Bolt M12×45
1
23
Bolt M6×16
1
11
Fastening plate
2
24
Bolt M10×25
1
12
Outer sleeve
1
25
Hexagon nut M10
1
13
Innere sleeve
1
26
Handle
1
Important notice:
The reprint or reproduction, even of excerpts, and any commercial use, even in part of this instructions
manual require the written permission of WilTec Wildanger Technik GmbH.