WilTec 61870 User manual

Operation Manual
Compressed Air Device Set, 71 pieces
ARTICLE 61 70
Read and follow the operating instructions and safety information before using for the first time.
Technical changes reserved!
Due to further developments, illustrations, functioning steps and technical data can differ
insignificantly.
Updating the documentation
If you have suggestions for improvement or have found any irregularities please contact us.
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The information contained in this document is subject to change without prior notice. o part of this
document can be copied or duplicated in another form without the prior written consent of WilTec
Wildanger Technik GmbH. The WilTec Wildanger Technik GmbH assumes no liability for any errors in
this user manual or the connection diagram.
Although WilTec Wildanger Technik GmbH has made every effort to make sure that this user manual
is complete, accurate and updated, errors cannot always be avoided. In the event of problems with
this user manual please complete and send this form back to us.
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Introduction
Thank you for purchasing this quality product. To minimize the risk of injury by means of fire or
electric shock we urge that our clients take some basic safety precautions when using this
device. Please read the operation instructions carefully and make sure you have understood its
content.
Always use a grounded power connection with the appropriate mains voltage. You can
nd the corresponding mains voltage on the type plate. If you have any doubts about the
connection being grounded, have it checked by a qualied professional. Never use a
faulty electric cable.
o not inspect the electrical part of the pressure pond lter in a wet or damp
environment or when you are wet yourself and protect it from direct sunlight. Install this
device in a safe location so that nobody can step on the cable, fall over or damage it.
isconnect the power plug before cleaning it and use only a damp cloth for cleaning.
Avoid using cleaning agents and make sure that no liquid enters the electrical part of the pump.
The electric part of the device contains no parts that can be inspected or serviced by the user. Leave
the maintenance, adjustment and repair to qualified technical personnel. In case of unauthorised
intervention the 2-year warranty is no longer valid! Keep these operation instructions safe.
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CONTENT
Safety Instructions
oIntended use
Content
Assembly & Commissioning General
oBefore Start-Up
Tool: Impact Wrench
oFigure
oIntended use
oStart-Up
oMaintenance and Care
Tool: Chisel Hammer
oIntended use
oStart-Up
oChisel Replacement
oMaintenance and Care
Tool: Ratchet Screwdriver
oFigure
oIntended use
oStart-Up
oMaintenance and Care
Tool: Rod Grinder
oIntended use
oOperating Instructions
oMaintenance
Specifications
Explosion Drawing
oImpact Wrench
oChisel Hammer
oRatchet Screwdriver
oRod Grinder
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SAFETY INSTRUCTIONS
Modifications in the interest of technical progress may be made by the manufacturer without prior
notice and may not be included in the operating instructions.
Check the device for completeness, tightness and function before commissioning.
ever put a defective or non-functional device into operation! Contact the manufacturer or have
the device checked by a qualified specialist.
Always work with care and the necessary caution!
Do not use excessive force under any circumstances!
Use safety equipment. Always wear protective goggles with side protection, ear protection, respi-
ratory protection and safety shoes!
Always work in well-lit locations.
Always make sure that no body parts or clothing can get into danger areas (e.g. the chisel, the
grinder, etc.) during the work process!
Ensure that the unit is stable and safe when in use.
Keep children or unauthorized third parties away from the device!
Avoid unintentional operation of the operating lever when the unit is not in use or when connecting
the compressed air hose.
Do not make any technical changes to the device, use only approved accessories.
Do not apply excessive pressure with the tool on the material to be machined, the recoil could lead
to injuries!
ever disconnect the compressed air hose from the unit while the control lever of the unit is en-
gaged!
Make sure that the torsion spring (if included) is always mounted on the device!
ever carry the unit by the compressed air hose.
ever exceed the permissible inlet pressure of 6.2 bar.
Use only compressed air as pressure source, never gases such as pure oxygen.
Disconnect the compressed air supply from the unit when it is not in operation.
Do not operate the machine if you are tired or under the influence of alcohol, drugs, medications,
or other intoxicating substances.
Store packaging parts (foils, plastic bags, polystyrene, etc.) only in places which are not accessi-
ble to children, especially infants! Since parts of packaging often present undetectable dangers
(e.g. danger of suffocation).
INTENDED USE
The compressed air unit set contains various compressed air operated units which are suitable for
certain tasks depending on the concept (see respective chapters).
The devices are not suitable for permanent operation.
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CONTENT
N
o
Description N
o
Description
1 Mini Air Pistol 16 Ball Filling eedle
2 Chisel Retaining Spring 17 Hose Coupling
3 Chisel Hammer 18 Outlet ozzle
4 Impact Wrench 19 Air Chamber Filling Adapter
5 Rod Grinder 20 eedle Adapter
6 Ratchet Screwdriver 21 Bit Adapter
7 Bit Assortment 22 ut Assortment
8 Mounted Points 23 Adapter
9 Separating Chisel 24 Mounted Point Collet Chuck
10 Grinding Rollers 25 Valve Plug Attachment
11 Pointed chisel 26 Air Chamber Filling Adapter
12 Flat Chisel 27 Plug ipple 1/8“ internal thread
13 Grinding Roller Holder 28 Plug ipple Assortment
14 Teflon Tape 29 Allen Wrench
15 Oil Bottle
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ASSEMBLY & COMMISSIONING IN GENERAL
BEFORE START-UP
Seal the supplied plug nipple with Teflon tape and then screw it into the compressed air connec -
tion.
Operate the compressed air unit only with an oiler.
Pressure reducer must be present on the compressor.
Install a water separator (filter) before the oiler.
The maximum operating pressure of your air tool is 6.2 bar. If you set your pressure minimum
higher than 6.2 bar, your air tool may be overloaded.
During longer breaks in operation, we recommend cleaning and lubricating the air tool thoroughly.
When the unit is put back into operation, add some compressed air oil to the connection of the
compressed air unit, let the unit run for a short time, then operate it with a compressed air lubrica-
tor. Some units are equipped with an infinitely variable regulation for speed and impact force. (e.g.
impact wrench, drill left/right barrel, chisel hammer set, random orbit sander, etc.) This adjustment
screw is located directly next to the air seal of the unit.
TOOL: IMPACT WRENCH
FIGURE
a) Square for nut holder
b) Return lever (left/right rotation)
c) Trigger lever
d) Air controller or torque controller
e) Compressed air connection
INTENDED USE
The impact wrench is suitable for tightening and loosening
screw connections using compressed air.
Do not use impact wrenches for purposes other than their intended purpose.
Secure pneumatic tools against children!
Only to go to work rested and concentrated.
Compressed air connection only via a quick-release coupling
Working pressure adjustment must be carried out via a pressure reducer.
Do not use oxygen or flammable gases as energy source.
Before any maintenance, adjustment or cleaning work, disconnect the unit from the compressed
air source!
Only use original spare parts!
ever run unloaded at full idle speed.
Wear the necessary protective clothing when working with the impact wrench.
START-UP
Screw the supplied plug-in nipple into the compressed air connection (E) and seal it with Teflon
tape!
Insert the required plug-in attachment onto the square (A). Set the correct direction of rotation on
the reversing lever (B):
oDrücken nach hinten (REVERSE) Linkslauf = Schraube lösen
oPush forward (FORWARD) clockwise = tighten screw
Push the plug-in attachment onto the screw knob. Actuate the trigger (C). On the air regulator (D),
the air supply can be infinitely adjusted by turning the knob.
Push the plug-in attachment onto the screw knob. Actuate the trigger (C). On the air regulator (D),
the air supply can be variably regulated by turning the knob.
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MAINTENANCE AND CARE
Regular lubrication is a prerequisite for the proper functioning of your pneumatic tool and a long ser-
vice life. The following lubrication options are available:
Using a mist lubricator:
oA complete maintenance unit includes a mist lubricator and is attached to the compressor
(not included).
Using a line oiler:
oA line lubricator is installed in the immediate vicinity of the tool (approx. 50 cm distance),
which supplies the tool sufficiently with oil.
oIf the pneumatic tool has been out of operation for several days, you must add 5-10 drops
of special tool oil to the compressed air connection before switching it on.
By hand:
oIf your system has neither a maintenance unit nor a line lubricator, you must add 3 - 5
drops of special tool oil to the compressed air connection before each commissioning of
your impact wrench.
Store your air tool only in dry, frost-proof rooms.
ever clean the tool with aggressive cleaning agents.
TOOL: CHISEL HAMMER
INTENDED USE
The device is suitable for mortising work in stone, plaster and masonry.
The device is not suitable for mortising work on floors, road surfaces, etc.!
START-UP
ATTENTION: ever point the rotating end of the tool at yourself or other persons!
Make sure that the compressor is switched off.
Connect the compressed air hose to the compressed air connection of the chisel hammer.
Insert the chisels into the chisel hammer holder, fix it with the torsion spring (fix counterclockwise)
so that it is securely locked in place.
Connect the compressor to a suitable power outlet.
Turn the compressed air regulator of the compressor to the lowest setting.
Switch on the compressor.
Set the pressure to max. 6.2 bar.
Hold the tool with both hands and press the tip against the workpiece.
Pull the trigger of the unit to start it up.
NOTE: Das Gerät arbeitet nur, wenn die Spitze des Meißels gegen das Werkstück gedrückt wird!
Do not press too hard against the material with the chisel, this could lead to an uncontrolled recoil!
When the operation is complete, release the trigger and disconnect the unit from the compressed
air supply.
After disconnecting the compressed air source, press the control lever several times to allow the
residual compressed air in the unit to escape.
CHISEL CHANGE
Make sure that the unit is disconnected from the compressed air source!
IMPORTANT: Even after disconnecting the unit from the compressed air source, there may still be
residual air in the unit! Therefore, press the control lever several times to allow the residual air to
escape from the unit!
Turn the torsion spring clockwise to release the chisel and pull it out.
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MAINTENANCE AND CARE
Regular lubrication is a prerequisite for the proper functioning of your pneumatic tool and a long ser-
vice life. The following lubrication options are available:
Using a mist lubricator:
oA complete maintenance unit includes a mist lubricator and is attached to the compressor
(not included).
Using a line oiler:
oA line lubricator is installed in the immediate vicinity of the tool (approx. 50 cm distance),
which supplies the tool sufficiently with oil.
oIf the pneumatic tool has been out of operation for several days, you must add 5-10 drops
of special tool oil to the compressed air connection before switching it on.
By hand:
oIf your system has neither a maintenance unit nor a line lubricator, you must add 3 - 5
drops of special tool oil to the compressed air connection before each commissioning of
your impact wrench.
Store your air tool only in dry, frost-proof rooms.
Occasionally exchange the spring (see exploded diagram)
ever clean the tool with aggressive cleaning agents.
TOOL: RATCHET SCREWDRIVER
FIGURE
INTENDED USE
The ratchet wrench is a handy, pneumatic tool for manual use.
It is used to generate a rotary motion within a limited working area for loosening or tightening
screw connections.
START-UP
Screw the plug nipple into the reducing nipple. Use a ring spanner or open-end wrench. Attention:
Seal the thread with Teflon tape!
Attach the required socket wrench set to the actuator. Connect the air hose with quick coupling to
the plug nipple. Place the socket wrench insert on the nut or screw to be loosened or tightened.
Set the desired direction of rotation on the changeover lever, actuate the trigger lever.
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MAINTENANCE AND CARE
Regular lubrication is a prerequisite for the proper functioning of your pneumatic tool and a long ser-
vice life. The following lubrication options are available:
Using a mist lubricator:
oA complete maintenance unit includes a mist lubricator and is attached to the com-
pressor (not included).
Using a line oiler:
oA line lubricator is installed in the immediate vicinity of the tool (approx. 50 cm distan-
ce), which supplies the tool sufficiently with oil.
oIf the pneumatic tool has been out of operation for several days, you must add 5-10
drops of special tool oil to the compressed air connection before switching it on.
By hand:
oIf your system has neither a maintenance unit nor a line lubricator, you must add 3 - 5
drops of special tool oil to the compressed air connection before each commissioning
of your impact wrench.
Store your air tool only in dry, frost-proof rooms.
TOOL: ROD GRINDER
ATTENTION: ever point the rotating end of the tool towards yourself or other persons. Connect the
unit to the air supply hose.
INTENDED USE
Das druckluftbetriebene Gerät eignet sich zum Glätten von Oberflächen bzw. zum Entfernen von
Beschichtungen auf Oberflächen.
icht für die industrielle Bearbeitung von Teilen geeignet.
OPERATING INSTRUCTIONS
Before connecting the compressed air hose to the unit, make sure that the operating lever is OT
pressed!
Always secure the workpiece to be handled before handling it with the pneumatic tool. ever hold
the workpiece with one hand while operating the tool with the other!
ever exert too much pressure on the workpiece, this could result in a recoil with unforeseeable
consequences (injuries)!
All attachment replacement, adjustment and maintenance work may only be carried out with a
separate compressed air hose.
MAINTENANCE AND CARE
Regular lubrication is a prerequisite for the proper functioning of your pneumatic tool and a long ser-
vice life. The following lubrication options are available:
Using a mist lubricator:
oA complete maintenance unit includes a mist lubricator and is attached to the com-
pressor (not included).
Using a line oiler:
oA line lubricator is installed in the immediate vicinity of the tool (approx. 50 cm distan-
ce), which supplies the tool sufficiently with oil.
oIf the pneumatic tool has been out of operation for several days, you must add 5-10
drops of special tool oil to the compressed air connection before switching it on.
By hand:
oIf your system has neither a maintenance unit nor a line lubricator, you must add 3 - 5
drops of special tool oil to the compressed air connection before each commissioning
of your impact wrench.
Store your air tool only in dry, frost-proof rooms.
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SPECIFICATIONS
Maximum operating pressure (applies to all
compressed air devices in the set) 6,2 Bar
Tool Impact Wrench
Max. Release Torque ca. 310 m
Max. Tightening Torque ca. 250 m
Rotation Speed (max.) 7.000 rpm
Vibration under Load <2,5 m/s²
Square Socket ½“
Sound Pressure Level 89 db (A)
Air Consumption ca. 350 l/min
Weight ca. 2,3 Kg
Tool Chisel Hammer
Stroke Rate 3000/min
Air Consumption ca. 350 l/min
Compressed Air Connection ¼“
Tool Ratchet Screwdriver
Max. Release Torque ca. 40 m
Work Area (max.) M8
Sound Pressure Level 89 db (A)
Vibration under Load <14,7 m/s²
Rotation Speed (max.) 150 rpm
Air Consumption ca. 310 l/min
Weight ca. 1,2 Kg
Tool Stabschleifer
Rotation Speed (max.) 22.000 rpm
Air Consumption ca. 350 l/min
Compressed Air Connection ¼“
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EXPLOSION DRAWING
IMPACT WRENCH
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No Description No Description
1Rubber Cover 27 Hexagon Socket Twin-Head Screw
2Gasket 2 Spring Washer
3Housing 29 Hexagon Socket Twin-Head Screw
4Housing Socket 30 Oil Screw
5Spacer Ring 31 Absorber
6O-Ring 32 Pin
7Spring Washer 33 Spring Washer
Drive Shaft 34 Screw
9Thrust Collar 35 Piston Housing
10 Chock 36 Piston
11 Clutch 37 Trigger
12 Steel Ball 3 Coiled Spring Pin
13 Steel Ball Holder 39 Coiled Spring Pin
14 Impact Mechanism Housing 40 Valve Block Seal
15 Ball Bearing 41 Valve Block
16 O-Ring 42 Hexagon Socket Twin-Head Screw
17 Gasket 43 Reducing Socket / Air Connection
1 Front Cover Plate 44 O-Ring
19 Cylinder 45 Compressed Air Regulator
20 Rotor 46 Head Screw
21 Rotor Blade 47 O-Ring
22 Rear Cover Plate 4 Valve
23 Ball Bearing 49 O-Ring
24 Gasket 50 Valve Pin
25 Cover 51 Fixation (für O-Ring)
26 Spring Washer 52 Thrust Collar
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CHISEL HAMMER
No Description No Description
1Torsion Sspring 12 Spring
4Control Valve (complete Set) 13 Compressed Air Supply
7Trigger 14 Air Control Screw
Clamping Sleeve 15 O-Ring
9Gasket 16 Housing
10 Valve Pin 17 Piston
11 Metal Ball 1 Cylinder
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ROD GRINDER
No Description No Description
1Compressed Air Supply 13 Cylinder
2Connection Socket 14 Rotor
3Pin 15 Rotor Blade
4Trigger 16 Socket
5Housing 17 Cylinder Front Cover
6Valve Pin 1 Ball Bearing
7VentiValve 19 ut
Spring 20 Head Plate
9O-Ring 21 Washer (U-shaped)
10 Valve Screw 22 Spindle
11 Ball Bearing 23 Inhibitor
12 Cylinder Back 24 Cap ut
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RATCHET SCREWDRIVER
No Description No Description
1Compressed Air Connection 20 Intermediate Bearing Pin
2Housing 21 Intermediate Bearing Plate
3Clamping Sleeve 22 Spacer
4Trigger 23 Clamping ut
5Valve Pin 24 Ratchet Housing
6Valve 25 Spacer
7Spring 26 Crankshaft
O-Ring 27 Drive Socket
9Valve Plug 2 Ratchet Head
10 Ball Bearing 29 Fuse Pin
11 Rear End Cover 30 Spring
12 Rotor 31 Direction Reverser
13 Lamella 32 Corrugated Disc
14 Cylinder 33 Ratchet Jaw
15 Front End Cover 34 Ratchet Anvil
16 Ball Bearing 35 Pin
17 Spring Washer 36 Corrugated Disc
1 Thread Bearing 37 Starting Disc
19 Intermediate Bearing 3 Retaining Ring
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