WilTec 61538 User manual

Operation Manual
ARTICLE 61538
Anti-Static Soldering Station
Read and follow the operating instructions and safety information before using for the first time.
Technical changes reserved!
Due to further developments, illustrations, functioning steps and technical data can differ
insignificantly.
Updating the documentation
If you have suggestions for improvement or have found any irregularities please contact us.
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The information contained in this document is subject to change without prior notice. o part of this
document can be copied or duplicated in another form without the prior written consent of WilTec
Wildanger Technik GmbH. The WilTec Wildanger Technik GmbH assumes no liability for any errors in
this user manual or the connection diagram.
Although WilTec Wildanger Technik GmbH has made every effort to make sure that this user manual
is complete, accurate and updated, errors cannot always be avoided. In the event of problems with
this user manual please complete and send this form back to us.
FAX-notification (+++49 2403 55592-15),
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Name: ________________
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Introduction
Thank you for purchasing this quality product. To minimize the risk of injury y means of fire or
electric shock we urge that our clients take some asic safety precautions when using this
device. Please read the operation instructions carefully and make sure you have understood its
content.
Always use a grounded power connection with the appropriate mains voltage. You can
nd the corresponding mains voltage on the type plate. If you have any doubts about the
connection being grounded, have it checked by a qualied professional. Never use a
faulty electric cable.
o not inspect the electrical part of the pressure pond lter in a wet or damp
environment or when you are wet yourself and protect it from direct sunlight. Install this
device in a safe location so that nobody can step on the cable, fall over or damage it.
isconnect the power plug before cleaning it and use only a damp cloth for cleaning.
Avoid using cleaning agents and make sure that no liquid enters the electrical part of the pump.
The electric part of the device contains no parts that can be inspected or serviced by the user. Leave
the maintenance, adjustment and repair to qualified technical personnel. In case of unauthorised
intervention the 2-year warranty is no longer valid! Keep these operation instructions safe.
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General safety instructions
ATTENTION:
The device may only be used with a residual current circuit breaker with a tripping rated current
of up to 30 mA (according to VDE 0100 Part 702 and 738).
This device is not intended to be used by persons (including children) with limited physical, sensory or
mental abilities or lack of experience and/or knowledge, unless they are supervised or instructed by a
person responsible for their safety how to use this device.
Children should be supervised to ensure that they do not play with the device.
During operation the temperature of the soldering iron, the hot air iron and the nozzle is between
200°C and 480°C. This could result in injury or damage to equipment in the work area if the soldering
station is not handled carefully.
Please observe the following principles when working with the device:
After opening the package, please check that each part of the device is in good condition and that
there is no visible damage caused in transit. If there is obvious damage, please do not put the
device into operation and contact your dealer immediately!
Switch off the appliance and disconnect the mains plug if you move the appliance.
Avoid exposing parts of the device to increased mechanical stress (impact, shock, etc.).
ATTENTION:
Perform a visual inspection of the device before each use. Do not use the device if safety
devices are damaged or worn. ever disable safety devices.
Only use the device for the purpose specified in these instructions for use.
You are responsible for safety in the work area.
If the cable or plug is damaged due to external influences, the cable must not be repaired! The
cable must be replaced with a new one.
The voltage of 230 Volt alternating voltage specified on the type plate of the device must
correspond to the existing mains voltage.
ever lift, transport or attach the device to the power cord.

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Make sure that the electrical plug connections are located in a flood-proof area or are protected
from moisture.
Disconnect the mains plug before carrying out any work on the appliance.
Avoid exposing the device to a direct jet of water.
The operator is responsible for compliance with local safety and installation regulations. (Ask a
qualified electrician if necessary)
If the device should fail, repair work may only be carried out by a qualified electrician or by WilTec
customer service.
WARNING:
Read all safety instructions and instructions. Failure to follow the safety precautions and instruc-
tions may result in electric shock, fire and/or serious injury.
Keep all safety information and instructions for the future.
Electrical connection
The electrical connection is made at a 230 V ~ 50 Hz socket outlet with grounding contact.
Fuse protection at least 10 Ampere.
Commissioning
Place the unit on a level, stable surface with a temperature not higher than 40°C. Position the
unit in a horizontal position so that the station can operate correctly.
Connect it to the power supply.
Safety Rules
Using the machine the following basic measures should followed to avoid electric shock or injuries or
damages caused by a fire.
1) To ensure personal safety, please turn off the main power switch after you completed your work.
Always unplug the power cord, when the machine is not in use for a longer time.
2) You must use originally approved and recommended parts. Otherwise this will lead to conse-
quences and the warranty will void.
3) Machine failures must only be repaired by the manufacturer or an authorized service partner. Do
not repair the product on your own.
4) This product is grounded by a three-wire plug. It must always be plugged into a fitting socket that
is grounded as well. The plug must never be changed in any kind or used with a socket without
grounding.
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5) When the hot air gun or soldering station is switched on, the temperature is likely to reach 400 °C.
Do not use the station near flammable gas or objects. The emitted heat is very high and can
cause serious burns. Do never touch the hot pipe and avoid exposition of heat to the human body.
6) Please ensure, that the environment is safe for work when turning on the hot air gun. ever leave
the station unattended when it is switched on.
7) When the hot air gun is in work, do never install a new nozzle while it is working or still hot. The
heat pipe and nozzle must have time to cool down after being switched off. After the parts had
time to cool down another nozzle is allowed to be installed.
8) If you want to pack the station after use, let it cool down first!
9) Do not use the soldering iron outside. ever try to clear the residual flux of the working surface
with the soldering iron. This will cause serious damage to the iron.
10) The machine will produce smoke while working with it. Please be sure that a proper ventilation is
guaranteed.
Warning!
1) If the supply cord is damaged, it must be replaced by a special cord which is only allowed to be
done by the manufacturer or an authorized service partner.
2) WARNING: This tool must be placed on its stand when it is not in use.
3) Be careful when using the appliance in places where there are combustible materials; do not apply
the station to the same place for a long time.
4) Be aware that heat may be conducted to combustible materials that are out of sight. Do never
leave the appliance unattended when it is switched on.
5) This appliance is not intended for use by persons (including children) with reduced physical, sen-
sory or mental capabilities or lack of experience and knowledge. Unless they have been given su-
pervision or instruction concerning the use of the appliance by a person that is responsible for
their safety, they are not allowed to work with the station.
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Maintenance and Use of the Tips
Tip temperature The high soldering temperature can degrade the tip. Use the lowest possible
soldering temperature. The excellent thermal recovery characteristics ensure
effective soldering at low temperatures. This also protects the soldered items
from thermal damage.
Cleaning As oxides and carbides from the solder and flux can form impurities on the tip,
clean the tip regularly with a cleaning sponge. These impurities can lead to de-
fective joints or reduce the tips heat conductivity. When using the soldering iron
continuously, be sure to loosen the tip and remove all oxides at least once a
week. This helps to prevent seizures and reduction of the tip temperature.
When not in use ever leave the soldering iron sitting at high temperature for long periods of
time, as the tip’s solder plating will become covered with oxide, which can
greatly reduce the tip’s heat conductivity
After use Wipe the tip clean and coat the tip with fresh solder.
1) When the soldering iron is used for the first time, you should pay attention to the monitor to know
about the warming situation. Wait until the temperature is able to melt a tin wire. Put a thin layer of
tin on the gold-plated part of the iron tip and then raise the temperature to the required height.
Keep in mind that the iron tip needs protection by a thin layer of tin if you want to use it for longer
times to achieve an optimal soldering function.
2) When it comes to a thin layer of oxide on the surface of the iron tip this might result in incorrect low
temperature indication. It might become unable to melt tin although the heating elements of the
station are in high temperature state. If this situation happens do not rise the temperature without
knowing if the iron tip is oxidized. Please turn off the power and clean the iron tip with a sponge. If
this does not help, wait till the irons temperature dropped to room temperature. Then you can gen-
tly clean the oxide with sandpaper. Then repeat the operation explained in the first point.
3) Please pay attention when you put the iron back into the iron holder at high temperature. In this
case you should adjust the temperature button below 250 °C. When the idle time would exceed 20
minutes, please turn off the power. Otherwise the soldering iron would have to high temperature
for too long. The heat will generate an accumulated temperature which leads to accelerated aging
of the heating element and other components. Furthermore this will lead to faster oxidation weak-
ening the soldering efficiency. It also might lead to plastic melting off the handle or heating ele-
ments having a short circuit.
4) If the tip deformation or erosions become too heavy, please replace the tip with a new one.
5) While soldering do not give too much pressure on the iron tips. More pressure will not change the
thermal conductivity and will result in damages of the iron tip.
Technical Data
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Product model 936/937D/936B 936A/937D+/939/939D8928/928D
Power 45W 75W
Power supply voltage AC 110V +- 10 % 60 Hz /// AC 220V~240V 50 Hz
Output voltage 24V AC
Temperature range 200°C~480°C 200°C~480°C
Display type LED
Temperature stability +- 2°C (Static)
Heating element voltage AC 24V +- 10% 50 Hz
Tip of ground resistance <2ohm
Tip of ground voltage <2mV
Weight 1.58 (Common heater) 2.08 (Imported heater)
Working temperature 0~40°C
Storage temperature -20°C~80°C
Storage humidity 35%~45%
Wiring Diagramm
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Replacement of Soldering Iron’s Tip and Soldering Iron Heating Core’s Element
1) Unscrew the nut ( o 1) and remove the steel tube ( o 2) to remove the tip which has to be re-
placed.
2) For the replacement of the heating core’s element you need to unscrew the plastic cap ( o 4). Pull
out the heating core ( o 6) gently along with the circuit board ( o 7). Please carefully remember
the connection of the grounding spring ( o 5).
3) The iron core must be welded off and replaced by the new heating core which can be fitted well
and easily. Please remember or note down the previous iron core connection.
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Compati le Tips (Diameter 6.5 mm)
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Disposal regulations
EU guidelines regarding the disposal of scrap electric appliances (WEEE, 2012/19/EU) were
implemented in the law related to electrical and electronic equipment and appliances.
All WilTec electric devices that fall under the WEEE regulations are labelled with the crossed-out
wheeled waste bin logo. This logo indicates that this electric equipment must not be disposed with the
domestic waste.
The company WilTec Technik GmbH has been registrated in the German registry EAR under the
WEEE-registration number DE45283704.
Disposal of used electrical and electronic appliances
(intended for use in the countries of the European
Union and other European countries with a separate
collection system for these appliances).
The logo on the article or on its packaging points out
that this article must not be treated as normal
household waste but must be disposed to a recycling
collection point for electronic and electrical waste
equipment. By contributing to the correct disposal of
this article you protect the environment and the health
of your fellow men. Environment and health are
threatened by inappropriate disposal.
Materials’ recycling helps reduce the consumption of raw materials.
Additional information on recycling this article can be provided by your local community, municipal
waste disposal facilities or the store where you purchased the article.
Address:
WilTec Wildanger Technik GmbH
Königsbenden 12 / 28
D-52249 Eschweiler
Important notice:
The reprint or reproduction, even of excerpts, and any commercial use, even in part of this instructions
manual require the written permission of WilTec Wildanger Technik GmbH.
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