Windsor CB20 Specifications

MODELS: CB20
10020080
CBE20
10020100
iGLOSS
Operating Instructions (ENG)
Read these instructions before using the machine.
®
BE
86037750 12/06/10
PRV 980259
PRIOR TO SERIAL #10020080000118

MACHINE DATA LOG/OVERVIEW
86037750 CHARIOT BURNISHER 01/17/07
2
OVERVIEW
The Chariot burnisher is a battery powered, ride-on, hard floor burnisher intended for commercial
use. The appliance applies a high luster to hard floor surfaces.
MODEL _______________________________________
DATE OF PURCHASE __________________________
SERIAL NUMBER ______________________________
SALES REPRESENTATIVE # _____________________
YOUR DEALER
Name: __________________________________________________________________________________________________
Address: _______________________________________________________________________________________________
Phone Number: _________________________________________________________________________________________

TABLE OF CONTENTS
86037750 CHARIOT BURNISHER 01/17/07 3
Machine Data Log/Overview................................2
Table Of Contents................................................3
HOW TO USE THIS MANUAL
How To Use This Manual.....................................1-1
SAFETY
Important Safety Instructions ............................ 2-1
Hazard Intensity Level.......................................2-2
Safety Label Location........................................ 2-3
OPERATIONS
Technical Specifications.................................... 3-1
How The Machine Works..................................3-3
Components......................................................3-4
Drive Controls ...................................................3-5
Burnsiher Controls ............................................3-9
Machine Operation............................................3-11
Pre-Run Machine Inspection........................3-11
Starting Machine .......................................... 3-11
Operating The Machine................................ 3-11
Emergency Stop Procedures.......................3-11
To Begin Burnishing.....................................3-12
MAINTENANCE
Service Schedule ......................................... 4-1
Batteries....................................................... 4-2
Dust Bag Replacement ................................4-7
Pad Installation............................................. 4-7
Pad Driver Replacement.............................. 4-8
Shunt Adjustment......................................... 4-10
Drive Motor & Brake..................................... 4-11
Circuit Protection.......................................... 4-14
Troubleshooting............................................ 4-15
GROUP PARTS LIST
Bumper..............................................................5-1
Control Panel.....................................................5-3
Controls & Housing ...........................................5-5
Decal .................................................................5-7
Filter...................................................................5-9
Frame-Lower.....................................................5-11
Frame-Upper.....................................................5-13
Hood..................................................................5-15
Pedal Platform...................................................5-17
Rear Cover........................................................5-21
Deck Lift Mechanism.........................................5-23
Deck Lift Linkage...............................................5-25
Steering.............................................................5-27
Wheel-Front Drive.............................................5-29
Wheel-Front Brake............................................5-31
Wheel-Rear.......................................................5-33
Wiring-Batteries.................................................5-35
Wiring-Components...........................................5-37
Wiring-Control Panel.........................................5-39
Wiring-Drive Motor ............................................5-41
Wiring-Main Harness.........................................5-43
Wiring-Pedal Platform .......................................5-45
Wiring Diagram..................................................5-47
Suggested Spare Parts.....................................5-48
Back-Up Alarm – Option....................................5-49
Battery Cart – Option.........................................5-51
Seat – Option ....................................................5-55
Warning Light – Option......................................5-57
EC Declaration..................................................5-59
Warranty............................................................5-60

86037750 CHARIOT BURNISHER 01/17/07
BURNISHER
PARTS

BUMPER
86037750 CHARIOT BURNISHER 01/17/07
5-1
10
2
1
5
7
8
1
4
3
9
7
10 11
66

BUMPER
86037750 CHARIOT BURNISHER 01/17/07 5-2
REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO.
FROM NOTES:
1 86276890 70752 6 SCR, 5/16-18X3/4 PTHMS SS
2 86007070 70849 2 SCR, #12 X 1.25 PPHMS SS
3 86063230 140813 1 BUMPER, LEFT
4 86063240 140814 1 BUMPER, RIGHT
5 86071020 140783 1 BRKT, FRONT BUMPER
6 86270830 57023 4 NUT, 5/16-18 HEX NYLOCK SS
7 86010670 87029 4 WASHER, 5/16 FLAT SS
8 86070730 140729 2 BRKT, BUMPER MOUNT, SIDE
9 86197040 57264 4 NUT, 5/16-18 HEX ACORN PLTD
10 86279130 87083 4 WASHER, 5/16 SPLIT LOCK
11 86251750 67602 2 RISER, BUMPER

CONTROL PANEL
86037750 CHARIOT BURNISHER 08/14/07
5-3
49
17
28 24
44
45
47
1
9
13
16
11
12
10
15
4
3
2
5
6
8
7
31
42
17
18
19
20
29 21
22
26
48
25
27
23
14
30
17
17
45
33
32
34
35
37
36
38
34
40
39
16
41 46
43 44

CONTROL PANEL
86037750 CHARIOT BURNISHER 09/06/07 5-4
REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO.
FROM NOTES:
1 86273820 70019 2 SCR, 1/4-20 X 1.25 HHCS
2 86273830 70020 2 SCR, 1/4-20 X 1/2 HHCS SS
3 86010780 87162 2 WASHER, 1/4 SPLIT LOCK
4 86274380 70192 2 SCR, M5 X 15 PPHMS PLTD
5 86277480 70850 3 SCR, 5/16-18 X 1/2 PTHMS SS
6 86070670 140722 1 BRKT, BATTERY CONNECTOR
7 86008760 80682 1 CONN, 175 DCA GRY W/O TERMS
8 86005810 57245 2 NUT, 1/4-20 HEX NYLOCK SS
9 86255910 73659 2 STANDOFF, 1/4-20 X 1.0 HEX INS
10 86006850 70393 2 SET SCR, 1/4-20 X 1.25L
11 86237000 80688 1 FUSE, 80 AMP
12 86010630 87013 6 WASHER, 1/4 ID X 5/8 OD SS
13 86008920 80889 2 BOOT, RUBBER TERM. ISOLATOR
14 86007180 72160 1 SWITCH, EMERGENCY STOP
15 86270830 57023 3 NUT, 5/16-18 HEX NYLOCK SS
16 86005710 57105 4 NUT, 1/4-20 HEX W/STAR WASHER
17 86255900 73538 8 STANOFF, 6-32 X 5/8 HEX NYL
18 86223740 70872 2 SCR, 1/4-20 X .59 PPHMS SS C
19 86257140 72196 1 SWITCH ASM, SEALED PB RND GRN
20 86007190 72161 1 SWITCH KEY DPST
21 86007140 72130 1 SWITCH, SPST 2-POSITION ROCKER
22 86257110 72189 1 SWITCH, 4P3T FIXED POS ROCKER
23 86257280 81371 1 SWITCH, PUSH BUTTON
24 86005560 54199 1 METER, 36V LED BATTERY
25 86008900 80845 1 BOOT, SEAL-PUSH BUTTON 7/16-28
26 86002010 14942 1 BOOT, 3/8 CIRCUIT BREAKER
27 86273980 70066 2 SCR, 10-32 X 3/4 PPHMS
28 86246980 54201 1 METER, 0-50 AMP DC
29 86007130 72128 1 SWITCH, DPDT 2-POSITION ROCKER
30 86251410 67506 1 RELAY, 15A 36V MINI
31 86226560 36082 1 GROMMET, 1/2 ID X 3/32 GROOVE
32 86249290 62283 1 PLATE, METER RETAINING
33 86237830 35264 1 GASKET, AMP METER
34 86002760 270092 1 CONTROLLER, CHAIN DRIVE BASIC
35 86005700 57104 3 NUT, 10-32 W/STAR WASHER PLTD
36 86006370 67315 1 RELAY, 36VDC 100AMP HVY DUTY
37 86005810 57245 2 NUT, 1/4-20 HEX NYLOCK SS
38 86279130 87083 2 WASHER, 5/16 SPLIT LOCK PLTD
39 86010670 87029 2 WASHER, 5/16 FLAT SS
40 86271120 57125 2 NUT, 5/16-18 BRASS
41 86002000 14717 1 BREAKER, 3 AMP
42 86229770 140805 1 BLOCK, SHUNT MOUNT
43 86279300 87134 4 WASHER, #6 LOCK
44 86273990 70067 4 SCR, 6-32 X 3/8 PPHMS
45 86005530 54154 1 METER, 12-48 VDC LED HOUR
46 86001910 14606 1 BREAKER, 30A 50VDC CIRCUIT
47 86078170 61479 1 PANEL, BURNISHER
48 86246920 54131 1 METER, 0-70 AMP DC 1000149060
49 86246930 54144 1 METER, 36V BATTERY CHARGE LEVEL 1000155520

CONTROLS & HOUSING
86037750 CHARIOT BURNISHER 12/06/10
5-5
10
6
16
17
11
12
23
22
12
15
14
DETAIL 'A'
SEE DETAIL 'A'
9
13*
8
7
20
10
10
5
3
2
2
21
18
24
19
425
1

CONTROLS & HOUSING
86037750 CHARIOT BURNISHER 12/06/10 5-6
REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO.
FROM NOTES:
1 86290540 - 6 SCR, 10-32 X 1/2 TORX SS BLK NP
2 86277480 70850 2 SCR, 5/16-18 X 1/2 PTHMS SS
3 86237900 35278 3 GASKET, .125 T X .25 W X 23.L
4 86010670 87029 4 WASHER, 5/16 FLAT SS
5 86070710 140726 1 BRKT, LEFT CONSOLE MOUNT
6 86274710 70261 2 SCR, 6.32 X 1.00 PPHMS
7 86223740 70872 2 SCR, 1/4-20 X .59 PPHMS SS C
8 86006530 70057 4 SCR, 1/4-20 X 1 PPHMS SS
9 86006370 67315 1 RELAY, 36VDC 100AMP HVY DUTY
10 86005810 57245 10 NUT, 1/4-20 HEX NYLOCK SS
11 86273300 00-000277 5 SCR, MACH 6MM X 14MM
12 86010780 87162 5 WASHER, 1/4 SPLIT LOCK PLTD
13 86286430 270106 1 CONTROLLER, PAD MOTOR *
14 86270990 57090 4 NUT, 10-32 HEX NYLOCK SS
15 86229770 140805 1 BLOCK, SHUNT MOUNT
16 86255900 73538 2 STANDOFF, 6-32 X 5/8 HEX NYL
17 86251410 67506 1 RELAY, 15A 36V MINI
18 86279750 87252 4 WASHER, RET, PUSHNUT, 5/16 BOLT
19 86089650 78524 4 TUBE, 5/8 OD X .357 ID X 1.57
20 86273980 70066 2 SCR, 10-32 X 3/4 PPHMS
21 86070700 140725 1 BRKT, RIGHT CONSOLE MOUNT
22 86005710 57105 2 NUT, 1/4-20 HEX W/STAR WASHER
23 86253600 73445 1 SHUNT, 50MV 70AMP
24 86277420 70841 4 SCR, 5/16-18 X 2.5 PTHMS SS
25 86062220 270117 1 CONSOLE
* P/N 98409370, KIT, IGLOSS 20 MOTOR RETRO FIT (CONTACT WINDSOR TECHNICAL SUPPORT FOR
DETAILS.)

DECALS
5-7 86037750 CHARIOT BURNISHER 01/17/07
3
5
7
8
2
1
4
6

DECALS
86037750 CHARIOT BURNISHER 01/17/07 5-8
REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO.
FROM NOTES:
1 86004970 50990 1 LABEL, WINDSOR LOGO DOMED
2 86244760 501224 1 DECAL, CHARIOT SIDE IGLOSS RT WAS 500884
3 86244770 501225 1 DECAL, CHARIOT, SIDE IGLOSS LT WAS 500885
4 86244190 500882 1 LABEL, PANEL BASIC LEFT
5 86244290 500943 1 LABEL, PANEL DECAL , RH
6 86243990 500780 1 LABEL, COVER PANEL
7 86244350 501050 1 LABEL, PAD ALIGNMENT
8 86244730 501221 1 LABEL, NO-SCRUB
NOTE: See “SAFETY LABEL LOCATION” page for safety label information.

FILTER
86037750 CHARIOT BURNISHER 01/17/07
5-9
10
2
3
4
5
6
13
10
12
14
8
9
1
1
1
11
1
7
7

FILTER
86037750 CHARIOT BURNISHER 01/17/07 5-10
REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO.
FROM NOTES:
1 86006590 70088 6 SCR, 10-32 X 1/2 PPHMS SS
2 86239750 140869 1 HOSE ASM, 1.5 BLK VAC X 80
3 86002840 27282 1 CUFF, 1.5 SLIP X 1.5 HOSE
4 86072500 14398 1 BRKT, FILTER COVER LATCH
5 86002380 20046 1 CLAMP, 2.25” WORM GEAR
6 86079280 620094 1 PLATE, FAN/BAG, MOUNT
7 86270970 57081 5 NUT, 10-32 CAPTIVE J-TYPE
8 86276890 70752 2 SCR, 5/16-18 X 3/4 PTHMS SS
9 86079250 620091 1 PLATE, FAN/BAG MOUNT
10 86270990 57090 4 NUT, 10-32 HEX NYLOCK SS
11 86271820 57270 2 NUT, 5/16-18 CAPTIVE “J” PLTD
12 86063790 27880 1 COVER FILTER
13 86072510 14399 1 BRKT, FILTER COVER HINGE
14 86284870 2003SM - SM FILTER BAG PACKS 10/PKG

FRAME-LOWER
5-11 86037750 CHARIOT BURNISHER 01/17/07
3
11
2
3
9
9
9
3
4
13
5
15
14
8
16
12
3
17
3
1
10
21
18 19 20
12
6
3
22
3
7
7
6

FRAME-LOWER
86037750 CHARIOT BURNISHER 01/17/07 5-12
REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO.
FROM NOTES:
1 86092510 34440 1 FRAME, MAIN ASM
2 86088760 75458 1 TRAY, SLIDE, LEFT
3 86270830 57023 18 NUT, 5/16-18 HEX NYLOCK SS
4 86071430 140863 1 BRKT, BRACE, RGT FRONT
5 86071120 140811 1 BRKT, TIP BRACE, RIGHT, REAR
6 86010670 87029 4 WASHER, 5/16 FLAT SS
7 86064300 140790 2 PAD, TIPPING BAR
8 86070740 140730 1 BRKT, LINKAGE, RIGHT
9 86276070 70593 16 SCR, 5/16-18 X 3/4 CARRIAGE SS
10 86091420 05251 1 AXLE, REAR WELDMENT
11 86088750 75457 1 TRAY, SLIDE, RIGHT
12 86277470 70848 6 SCR, 5/16-18 X 1.5 CARRIAGE SS
13 86071130 140812 1 BRKT, TIP BRACE, LEFT, REAR
14 86070750 140731 1 BRKT, LINKAGE, LEFT
15 86070760 140733 1 BRKT, BRACE, LEFT FRONT
16 86279130 87083 4 WASHER, 5/16 SPLIT LICK PLTD
17 86197040 57264 4 NUT, 5/16-18 HEX ACORN PLTD
18 86079290 620097 2 PLATE, REAR COVER ADJ. 1000149450
19 86010630 87013 4 WASHER, 1/4 ID X 5/8 OD SS 1000149450
20 86271870 57290 4 NUT, 1/4-20 HEX NYLOCK THIN SS 1000149450
21 86276950 70772 4 SCR, 1/4-20 X 3/4 CARRIAGE SS 1000149450
22 86079320 620101 2 PLATE, PAD RETAINER *

FRAME-UPPER
5-13 86037750 CHARIOT BURNISHER 01/17/07
3
2
8
4
3
2
4
2
4
32
1
7
6
5
2
3
3
4
2
4

FRAME-UPPER
86037750 CHARIOT BURNISHER 01/17/07 5-14
REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO.
FROM NOTES:
1 86071360 140855 1 BRKT, HORIZ ELECT, BURNISHER
2 86270830 57023 9 NUT, 5/16-18 HEX NYLOCK SS
3 86010670 87029 8 WASHER, 5/16 FLAT SS
4 86276070 70593 8 SCR, 5/16-18 X 3/4 CARRIAGE SS
5 86079240 620090 1 PLATE VERTICAL SUPPORT
6 86074160 270101 1 CHANNEL, RIGHT DELUXE
7 86073500 270090 1 BRKT, SIDE CHANNEL L
8 86277460 70847 2 SCR, 5/16-18 X 5/8 BSHCS SS

HOOD
5-15 86037750 CHARIOT BURNISHER 01/17/07
9
11
8
6
5
4
10
5
12
7
14
13
1
2
115
16
6
3

HOOD
86037750 CHARIOT BURNISHER 01/17/07 5-16
REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO.
FROM NOTES:
1 86274460 70205 6 SCR, 1/4-20 X 3/8 HHCS PLT
2 86259420 87232 2 WASHER, THRUST .51 ID X 1 OD
3 86062300 270110 1 COVER, BURNISHER
4 86006840 70390 3 SCR, 1/4-20 X 1 FHCS PLTD
5 86005810 57245 5 NUT, 1/4-20 HEX NYLOCK SS
6 86010630 87013 5 WASHER, 1/4 ID X 5/8 OD SS
7 86076710 41533 1 HINGE, TANK
8 86273780 70015 2 SCR, 1/4-20 X 3/4 HHCS SS NP
9 86226370 14493 2 BUSH, BRZ FLG .25 X .38 X .38
10 86273830 70020 3 SCR, 1/4-20 X 1/2 HHCS SS
11 86076720 41534 1 HINGE, LID
12 86031140 51408 1 LID, BURNISHER
13 86275570 70505 2 SCR, 1/4-20 X 1 HHCS GR5 PLTD
14 86226910 80819 2 WASHER, .31 ID X 1.175 D X 1/8 NYL
15 86250250 66286 2 PLUSNUT, 1/4-20 FLATHEAD
16 86279630 87212 2 WASHER, .344 ID X 1.13 OD X .09 T PLT