Windsor VOYDU1, VOYXDU 10086130 User manual

Operating Instructions (ENG)
Carpet Extractor
Model: VOYDU
10086130
VOYXDU
10086150
86292490-AB
01/23/09

MACHINE DATA LOG/OVERVIEW
86292490 VOYAGER DUO 08/20/07
2
OVERVIEW
The Voyager Duo is a battery powered carpet extractor intended for commercial use. The
Voyager Duo applies a cleaning solution onto a carpeted floor, sweeps and scrubs the carpet
with two counter-rotating brushes and then vacuums the soiled water back into the recovery
tank.
MODEL _______________________________________
DATE OF PURCHASE __________________________
SERIAL NUMBER ______________________________
SALES REPRESENTATIVE # _____________________
YOUR DEALER
Name: __________________________________________________________________________________________________
Address: _______________________________________________________________________________________________
Phone Number: _________________________________________________________________________________________

TABLE OF CONTENTS
86292490 VOYAGER DUO 11/15/08 3
Machine Data Log/Overview................................2
Table Of Contents................................................3
HOW TO USE THIS MANUAL
How To Use This Manual.....................................1-1
SAFETY
Important Safety Instructions ............................ 2-1
Hazard Intensity Level.......................................2-2
Safety Label Location........................................ 2-3
OPERATIONS
Technical Specifications.................................... 3-1
How The Machine Works..................................3-4
Components......................................................3-5
Drive Controls ...................................................3-6
Scrub Controls ..................................................3-8
Machine Operation............................................3-11
Pre-Run Machine Inspection........................3-11
Starting Machine .......................................... 3-11
Emergency Stop Procedures.......................3-11
Filling Solution Tank.....................................3-12
Normal Scrubbing.........................................3-12
To Begin Scrubbing......................................3-13
Priming Pump............................................... 3-13
To Stop Scrubbing........................................3-13
Emptying and Cleaning Tanks.....................3-14
MAINTENANCE
Service Schedule..............................................4-1
Batteries............................................................4-2
Scrub Deck........................................................4-6
Scrub Brushes................................................... 4-7
Scrub Motor....................................................... 4-8
Actuator Removal /Replacement ...................... 4-9
Circuit Protection............................................... 4-10
Solution Strainer & Pump(Basic) ......................4-11
Solution Strainer & Pump(Deluxe).................... 4-13
Drive Assembly ................................................. 4-17
Vacuum............................................................. 4-19
Transporting Machine .......................................4-22
Machine Troubleshooting.................................. 4-23
PARTS LIST
Brush Deck........................................................5-1
Brush Deck Actuator .........................................5-3
Brush Deck Motor..............................................5-5
Brush Deck Mounting........................................5-7
Brush Deck Shroud...........................................5-9
Brush Deck Lift..................................................5-11
Control Handle ..................................................5-13
Control Panel-Lower (Basic) .............................5-15
Control Panel-Lower (Deluxe)...........................5-17
Control Panel-Upper (Basic) .............................5-19
Control Panel-Upper (Deluxe)...........................5-21
Control Panel Mounting.....................................5-23
Cover-Front .......................................................5-25
Decal .................................................................5-27
Frame-Lower.....................................................5-29
Frame-Upper.....................................................5-31
Recovery Tank..................................................5-33
Recovery Tank Handle (Basic) .........................5-35
Recovery Tank Handle (Deluxe).......................5-37
Solution-Chemical Tanks (Deluxe)....................5-39
Solution Pump...................................................5-41
Solution-Chemical Pump (Deluxe)....................5-43
Solution-Chemical Valves (Deluxe)...................5-45
Solution Tank ....................................................5-47
Spray Jets .........................................................5-49
Spray Jet Valves (Basic)...................................5-51
Spray Jet Valves (Deluxe).................................5-53
Wheel and Drive Assembly...............................5-55
Vacuum Shoe....................................................5-57
Vacuum (Basic).................................................5-61
Vacuum (Deluxe)...............................................5-63
Wiring-Battery....................................................5-65
Wiring-Control Panel (Basic).............................5-67
Wiring-Control Panel (Deluxe) ..........................5-69
Wiring-Main Harness (Basic) ............................5-71
Wiring-Harness (Deluxe)...................................5-72
Wiring Diagram (Basic) .....................................5-73
Wiring Diagram (Deluxe)...................................5-74
Hose Diagram (Basic).......................................5-75
Hose Diagram (Deluxe).....................................5-76
Suggested Spare Parts.....................................5-77
Accessories.......................................................5-77
OPTIONS & SERIAL NUMBERS
Battery Cart.......................................................6-2
Battery Cart-Latch and linkage..........................6-4
Battery Cart – Tray............................................6-6
Battery Exchange Option ..................................6-8
Emergency Stop-Option....................................6-10
Serial Numbers..................................................6-12
Warranty

HOW TO USE THIS MANUAL
86292490 VOYAGER DUO 08/20/07
1-1
This manual contains the following sections:
-HOW TO USE THIS MANUAL
-SAFETY
-OPERATIONS
-MAINTENANCE
-PARTS LIST
The HOW TO USE THIS MANUAL section will tell
you how to find important information for ordering
correct repair parts.
Parts may be ordered from authorized Windsor
dealers. When placing an order for parts, the
machine model and machine serial number are
important. Refer to the MACHINE DATA box which
is filled out during the installation of your machine.
The MACHINE DATA box is located on the inside of
the front cover of this manual.
The model and serial number of your machine are
located below the battery compartment of the
machine.
The SAFETY section contains important information
regarding hazard or unsafe practices of the
machine. Levels of hazards are identified that could
result in product or personal injury, or severe injury
resulting in death.
The OPERATIONS section is to familiarize the
operator with the operation and function of the
machine.
The MAINTENANCE section contains preventive
maintenance to keep the machine and its
components in good working condition. They are
listed in this general order:
-Batteries
-Scrub Brushes
-Service Schedule
-Machine Troubleshooting
The PARTS LIST section contains assembled parts
illustrations and corresponding parts list. The parts
lists include a number of columns of information:
-REF – column refers to the reference
number on the parts illustration.
-PART NO. – column lists the part
number for the part.
-PRV NO. - reference number.
-QTY – column lists the quantity of the
part used in that area of the machine.
-DESCRIPTION – column is a brief
description of the part.
-SERIAL NO. FROM – If this column has
an (*) and a Reference number, see the
SERIAL NUMBERS page in the back of
your manual. If column has two asterisk
(**), call manufacturer for serial number.
The serial number indicates the first
machine the part number is applicable
to. The main illustration shows the most
current design of the machine. When a
boxed illustration is shown, it displays
the older design.
-NOTES – column for information not
noted by the other columns.
NOTE: If a service or option kit is installed on your
machine, be sure to keep the KIT INSTRUCTIONS
which came with the kit. It contains replacement
parts numbers needed for ordering future parts.
MODEL _____________________________________
DATE OF PURCHASE ________________________
SERIAL NUMBER ____________________________
SALES REPRESENTATIVE # ___________________

86292490 VOYAGER DUO 08/20/07 2-1
IMPORTANT SAFETY INSTRUCTIONS
When using an battery powered appliance, basic precaution
must always be followed, including the following:
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.
To reduce the risk of fire, electric shock, or injury:
Use only indoors. Do not use outdoors or expose to rain.
Use only as described in this manual. Use only manufacturer’s recommended components and attachments.
If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into water, return
it to an authorized service center.
Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce airflow.
This machine is not suitable for picking up hazardous dust.
Machine can cause a fire when operating near flammable vapors or materials. Do not operate this machine near
flammable fluids, dust or vapors.
This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops
and offices for more than normal housekeeping purposes.
Maintenance and repairs must be done by qualified personnel.
If foam or liquid comes out of machine, switch off immediately.
Disconnect battery before cleaning or servicing.
Before the machine is discarded, the batteries must be removed and properly disposed of.
Make sure all warning and caution labels are legible and properly attached to the machine.
During operation, attention shall be paid to other persons, especially children.
Before use all covers and doors shall be put in the positions specified in the instructions.
When leaving unattended, secure against unintentional movement.
The machine shall only be operated by instructed and authorized persons.
When leaving unattended, switch off or lock the main power switch to prevent unauthorized use.
Only chemicals recommended by the manufacturer shall be used.
This appliance has been designed for use with the brushes specified by the manufacturer. The fitting of other
brushes may affect its safety.
Do not use on surfaces having a gradient of over 2 degrees.
SAVE THESE INSTRUCTIONS

HAZARD INTENSITY LEVEL
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The following symbols are used throughout this guide as indicated in their descriptions:
HAZARD INTENSITY LEVEL
There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR
SAFETY. The level of hazard intensity is determined by the following definitions:
WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.
CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property
damage.
FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.
Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating
condition. Following is information that signals some potentially dangerous conditions to the operator or the
equipment. Read this information carefully. Know when these conditions can exist. Locate all safety devices on
the machine. Please take the necessary steps to train the machine operating personnel.
FOR SAFETY:
DO NOT OPERATE MACHINE:
Unless Trained and Authorized.
Unless Operation Guide is Read and understood.
In Flammable or Explosive areas.
In areas with possible falling objects.
WHEN SERVICING MACHINE:
Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use
Windsor approved replacement parts.
Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep
solution tank in raised position when charging. Keep sparks and flames away from the batteries. Do not
smoke around batteries.
Disconnect batteries before working on machine. Only qualified personnel should work inside machine.
Always wear eye protection and protective clothing when working on or near batteries. Avoid skin contact
with the acid contained in the batteries.
Never allow metal to lie across battery tops.

SAFETY LABEL LOCATION
86292490 VOYAGER DUO 08/20/07 2-3
NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels become
illegible, promptly replace them.
CAUTION
BATTERY
86243830
(PRV NO. 500663)
86252520
(PRV NO. 80885)
86244300
(PRV NO. 500955)
SOLUTION WARNING
PINCH CAUTION
CAUTION
FRONT PANEL
86013310

NOTES:
86292490 VOYAGER DUO 08/20/07
2-4

TECHNICAL SPECIFICATIONS - BASIC
86292490 VOYAGER DUO 08/20/07 3-1
ITEM DIMENSION/CAPACITY
Nominal Power 1855 W
Rated Voltage 36 Volts DC
Rated Amperage 51.5 amps
Batteries 3 X12 Volt 195-215 AH @ 20 hr. rate
Battery Compartment Dimensions 23.5 in. x 15.5 in. x 16.5 in. tall
(600 mm x 400 mm x 420 mm)
Propelling Motor .75 HP (560 W)
Mass (GVW) 1042 lbs (473 kg)
Weight Empty Without Batteries 418 lbs (190 kg)
Solution Control Metered flow with automatic shut-off in neutral and
reverse
Spray Pump Pressure 100 psi (688 Kpa)
Solution Capacity 31.4 gal (120 Liter)
Spray Jets - Interim 2 Jets with total flow of 0.24 gal/min (0.9 Liter/min)
Spray Jets - Extraction
4 Jets with total flow of 1.05 gal/min (4.0 Liter/min)
Recovery Capacity 21 gal (79 Liter)
Vacuum Motors 2 x .75 Hp (560 W)
Scrub Brush Diameter 3.38” Inch (85.5 mm)
Scrub Brush Motor 1 x .5 Hp (375 W)
Scrub Brush Pressure Floating
Scrub Brush Speed 1084 rpm
Tires 9 in. (228mm) Solid Gray non-marking
Foundation Pressure 596 psi (4.2 Mpa)
Maximum (Transport) Speed Propel = 2.4 mph (3.8 Km/hr)
Scrubbing Speed Interim = 110 Ft/min (2.0 Km/hr)
Extract = 55 Ft/min (1.0 Km/hr)
Theoretical Coverage (with 2” Overlap) Interim = 12100 ft²/hr (1125 M²/hr)
Extract = 6050 ft²/hr (562 M²/hr)
Frame Construction Powder coated steel
Minimum Aisle U-Turn Width 62.5 in. (1.6 Meter)
Maximum Rated Climb And Descent Angle 6 degrees

TECHNICAL SPECIFICATIONS - DELUXE
86294290 VOYAGER DUO 08/20/07
3-2
ITEM DIMENSION/CAPACITY
Nominal Power 2002 W
Rated Voltage 36 Volts DC
Rated Amperage 56 amps
Batteries 3 X12 Volt 195-215 AH @ 20 hr. rate
Battery Compartment Dimensions 23.5 in. x 15.5 in. x 16.5 in. tall
(600 mm x 400 mm x 420 mm)
Propelling Motor .75 HP (560 W)
Mass (GVW) 1106 lbs (502 kg)
Weight Empty Without Batteries 429 lbs (195 kg)
Solution Control Metered flow with automatic shut-off in neutral and
0:1reverse
Spray Pump Pressure 100 psi (688 Kpa)
Solution Capacity 31.4 gal (120 Liter)
Spray Jets - Interim 2 Jets with total flow of 0.24 gal/min (0.9 Liter/min)
Spray Jets - Extraction 4 Jets with total flow of 1.05 gal/min (4.0 Liter/min)
Recovery Capacity 21 gal (79 Liter)
Vacuum Motors 2 x .75 Hp (560 W)
Scrub Brush Diameter 3.38” Inch (85.5 mm)
Scrub Brush Motor 1 x .5 Hp (375 W)
Scrub Brush Pressure Floating
Scrub Brush Speed 1084 rpm
Tires 9 in. (228mm) Solid Gray non-marking
Foundation Pressure 596 psi (4.2 Mpa)
Maximum (Transport) Speed Propel = 2.4 MPH (3.8 Km/hr)
Scrubbing Speed Interim = 110 Ft/min (2.0 Km/hr)
Extract = 55 Ft/min (1.0 Km/hr)
Theoretical Coverage (with 2” Overlap) Interim = 9900 ft²/hr (920 M²/hr)
Extract = 4950 ft²/hr (460 M²/hr)
Frame Construction Powder coated steel
Minimum Aisle U-Turn Width 62.5 in. (1.6 Meter)
Maximum Rated Climb And Descent Angle 6 degrees
Chemical Tank “A” Capacity 2.06 Gal (7.78L)
Chemical Tank “B” Capacity 0.55 Gal (2.09L)
Chemical “A” Mix Ratio 16:1 Nominal
Chemical “B” Mix Ratio 64:1 Nominal