Windsor ADMIRAL ADM8 10080170 User manual

Read these instructions before operating the machine
MODEL: ADM8
10080170
Operating Instructions
86038230 04/26/11
PRV NO. 98628
AD
CARPET EXTRACTOR

MACHINE DATA LOG/OVERVIEW
ADMIRAL 86038230
1
Warranty Registration
Thank you for purchasing a Windsor product. Warranty registration is quick and easy.
Your registration will allow us to serve you better over the lifetime of the product.
To register your product go to:
www.windsorind.com/WarrantyRegistration.aspx
For customer assistance:
1-888-444-7654

TABLE OF CONTENTS
ADMIRAL 86038230
2
Machine Data Log/Overview................................1
Table of Contents.................................................2
HOW TO USE THIS MANUAL
How to use this Manual........................................1-1
SAFETY
Important Safety Instructions ...............................2-1
Hazard Intensity Level..........................................2-3
Grounding Instructions.........................................2-5
OPERATIONS
Technical Specifications.......................................3-1
Controls/Component Location .............................3-2
Filling Operation...................................................3-5
Operations............................................................3-7
Cleaning Procedure. ............................................3-8
Accessory Tool Usage.......................................3-10
MAINTENANCE
Periodic Maintenance...........................................4-1
Daily/ Regular Maintenance.................................4-2
Vacuum Motor Replacement ...............................4-3
Belt Replacement.................................................4-4
Solution Pump Replacement................................4-5
Wiring Diagram. ...................................................4-6
Troubleshooting Chart..........................................4-7
GROUP PARTS LIST
Frame Assembly. ...............................................5-1
Brush Assembly. ................................................5-3
Pump Assembly. ................................................5-5
Vacuum Shoe Assembly....................................5-7
Control Panel Assembly.....................................5-9
Solution Tank Assembly..................................... 5-11
Recovery Tank Assembly. ................................. 5-13
Suggested Spare Parts/Notes ...........................5-15

HOW TO USE THIS MANUAL
ADMIRAL 86038230
1-1
This manual contains the following sections:
-HOW TO USE THIS MANUAL
-SAFETY
-OPERATIONS
-MAINTENANCE
-PARTS LIST
The HOW TO USE THIS MANUAL section will tell
you how to find important information for ordering
correct repair parts.
Parts may be ordered from authorized dealers.
When placing an order for parts, the machine model
and machine serial number are important. Refer to
the MACHINE DATA box which is filled out during
the installation of your machine. The MACHINE
DATA box is located on the inside of the front cover
of this manual.
The model and serial number of your machine is on
the bottom back-end of the machine.
The SAFETY section contains important information
regarding hazard or unsafe practices of the
machine. Levels of hazards is identified that could
result in product or personal injury, or severe injury
resulting in death.
The OPERATIONS section is to familiarize the
operator with the operation and function of the
machine.
The MAINTENANCE section contains preventive
maintenance to keep the machine and its
components in good working condition. They are
listed in this general order:
-Periodic
-Daily/Regular
-Troubleshooting
The PARTS LIST section contains assembled parts
illustrations and corresponding parts list. The parts
lists include a number of columns of information:
-REF – column refers to the reference
number on the parts illustration.
-PART NO. – column lists the part
number for the part.
-PRV NO. – reference number.
-QTY – column lists the quantity of the
part used in that area of the machine.
-DESCRIPTION – column is a brief
description of the part.
-SERIAL NO. FROM – column indicates
the first machine the part number is
applicable to. When the machine design
has changed, this column will indicate
serial number of applicable machine.
The main illustration shows the most
current design of the machine. The
boxed illustrations show older designs.
If column has an asterisk (*), call
manufacturer for serial number.
-NOTES – column for information not
noted by the other columns.
NOTE: If a service or option kit is installed on your
machine, be sure to keep the KIT INSTRUCTIONS
which came with the kit. It contains replacement
parts numbers needed for ordering future parts.
NOTE: The 98# on the lower left corner of the front
cover is the part number for this manual.

SAFETY INSTRUCTIONS
ADMIRAL 86038230 2-1
IMPORTANT SAFETY INSTRUCTIONS
When using an electrical appliance, basic precaution
must always be followed, including the following:
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.
This machine is for commercial use.
To reduce the risk of fire, electric shock, or injury:
Connect to a properly grounded outlet. See Grounding Instructions.
Do not leave the machine unattended. Unplug machine from outlet when not in use and before maintenance or
service.
Use only indoors. Do not use outdoors or expose to rain.
Do not allow machine to be used as a toy. Close attention is necessary when used by or near children.
Use only as described in this manual. Use only manufacturer’s recommended components and attachments.
Do not use damaged electrical cord or plug. Follow all instructions in this manual concerning grounding the
machine. If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into
water, return it to an authorized service center.
Do not pull or carry machine by electrical cord, use as a handle, close a door on cord, or pull cord around sharp
edges or corners.
Do not run machine over cord. Keep cord away from heated surfaces.
Do not unplug machine by pulling on cord. To unplug, grasp the electrical plug, not the electrical cord.
Do not handle the electrical plug or machine with wet hands.
Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce airflow.
This machine is intended for cleaning carpet only.
Do not vacuum anything that is burning or smoking, such as cigarettes, matches, or hot ashes.
This machine is not suitable for picking up health endangering dust.
Turn off all controls before unplugging.
Machine can cause a fire when operating near flammable vapors or materials. Do not operate this machine near
flammable fluids, dust or vapors.
This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops
and offices for more than normal housekeeping purposes.
Maintenance and repairs must be done by qualified personnel.
If foam or liquid comes out of machine, switch off immediately.
SAVE THESE INSTRUCTIONS
!
WARNING:

ADMIRAL 86038230
2-2
IMPORTANTES MESURES DE SÉCURITÉ
L’utilisation d’un appareil électrique demande certaines précautions:
LIRE TOUTES LES INSTRUCTIONS AVANT DE FAIRE FONCTIONNER (CET APPAREIL).
Pour réduire les risques d’incendie, de choc électrique ou de
blessure:
Cet appareil ne doit être connecter qu a des prises ayant une sortie de terre.
Ne pas laisser l’appareil sans surveillance lorsqu’il est branché. Débrancher lorsque l’appareil n’est pas utilisé et
avant l’entretien.
Pour reduire les risques de choc electrique, ne pas utiliser à l exterieur et ne pas aspirer de matières humides.
Ne pas permettre aux enfants de jouer avec l’appareil. Une attention particulière est nécessaire lorsque l’appareil
est utilisé par des enfants ou à proximité de ces derniers.
N’utiliser que conformément à cette notice avec les accessoires recommandés par le fabricant.
Ne pas utiliser si le cordon ou la fiche est endommagé. Retourner l’appareil à un atelier de réparation s’il ne
fonctionne pas bien, s’il est tombé ou s’il a été endommagé, oublié à l’extérieur ou immergé.
Ne pas tirer soulever ou traîner l’appareil par le cordon. Ne pas utiliser le cordon comme une poignée, le coincer
dans l’embrasure d’unée porte ou l’appuyer contre des arêtes vives ou des coins. Ne pas faire rouler l’appareil
sur le cordon.
Garder le cordon à l’écart des surfaces chaudes.
Ne pas débrancher en tirant sur le cordon. Tirer plutôt la fiche.
Ne pas toucher la fiche ou l’appareil lorsque vos mains sont humides.
N’insérer aucun objet dans les ouvertures. Ne pas utiliser l’appareil lorsqu’une ouverture est bloquée. S’assure
que de la poussière, de la peluche, des cheveux ou d’autres matières ne réduisent pas le débit d’air.
Tenga especial cuidado al manejar la apiradora en una escalera.
Ne pas aspirer de matiéres en combustion ou qui dégagent de la fumée, comme des cigarettes, des allumettes
ou des cendres chaudes.
Cette machine n’est pas adaptée au ramassage de poussières dangereuses.
Mettre toutes les commandes à la position ARRÊT avant de débrancher l’appareil.
Ne pas aspirer des liquides inflammables ou combustibles, comme de l’essence, et ne pas faire fonctionner dans
des endroits où peuvent se trouver de tels liquides.
Cette machine est destinée à un usage commercial. Elle est recommandée davantage pour les domaines
hôtelier, scolaire, hospitalier, industriel ou pour les bureaux, les chaînes de magasin, que pour un usage
domestique normal.
L’entretien et les réparations de la machine doivent être effectuées par un personnel qualifié.
Si de la mousse ou du liquide sort de la machine, la mettre hors tension immédiatement.
CONSERVER CES INSTRUCTIONS

HAZARD INTENSITY LEVEL
ADMIRAL 86038230 2-3
The following symbols are used throughout this guide as indicated in their descriptions:
HAZARD INTENSITY LEVEL
There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR
SAFETY. The level of hazard intensity is determined by the following definitions:
WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.
CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property
damage.
FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.
Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper
operating condition. Following is information that signals some potentially dangerous conditions to the
operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate
all safety devices on the machine. Please take the necessary steps to train the machine operating
personnel.
FOR SAFETY:
DO NOT OPERATE MACHINE:
Unless Trained and Authorized.
Unless Operation Guide is Read and understood.
In Flammable or Explosive areas.
In areas with possible falling objects.
WHEN SERVICING MACHINE:
Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the
machine. Use manufacturer approved replacement parts.

DEGRÉS DE RISQUES EN CAS DE DANGER
ADMIRAL 86038230
2-4
Les symboles ci-dessous sont utilisés à travers ce manuel comme illustré dans leurs descriptions :
DEGRÉS DE RISQUES EN CAS DE DANGER
Il existe trois degrés de risques identifiés par les termes signalétiques –AVERTISSEMENT et
ATTENTION et POUR VOTRE SÉCURITÉ. Le degré de risque est défini de la manière suivante :
AVERTISSEMENT - Dangers ou méthodes dangereuses qui POURRAIENT provoquer de graves blessures ou
entraîner la mort.
ATTENTION - Dangers ou méthodes dangereuses qui pourraient provoquer des blessures légères ou une
détérioration du produit ou des biens immobiliers.
POUR VOTRE SÉCURITÉ : ce signe permet d’identifier les mesures de précaution à prendre pour assurer
un bon fonctionnement du matériel.
Rendre compte immédiatement d’une défaillance ou d’une détérioration de la machine. Ne pas utiliser la machine si
celle-ci ne fonctionne pas correctement. Lire soigneusement les informations ci-dessous signalant certains dangers
potentiels pour l’opérateur de la machine. L’opérateur doit être absolument au courant de ces dangers potentiels.
Localiser tous les dispositifs de sécurité sur la machine. Il est conseillé de prendre les mesures nécessaires pour
former le personnel opérateur.
POUR VOTRE SÉCURITÉ :
NE PAS MANOEUVRER LA MACHINE :
Lorsqu’on n’est pas expérimenté ou qualifié.
Lorsque le guide d’utilisation n’est pas été lu ou compris.
Dans des zones inflammables ou explosives.
Dans des zones où des objets peuvent tomber.
LORS DE L’ENTRETIEN DE LA MACHINE :
Éviter les parties amovibles. Ne pas porter de vêtements amples, tels que des vestes, des chemises ou des
vêtements avec manches lors de l’utilisation de la machine. Utiliser les pièces détachées Windsor
homologuées.

GROUNDING INSTRUCTIONS
ADMIRAL 86038230 2-5
USING AN ADAPTOR
GROUNDING CONNECTION
Note: Adaptors are not allowed in Canada.
Outlet
Tab for Grounding Outlet Box
FIGURE C
Grounded
FIGURE A
Adaptor
Screw FIGURE B
Adaptor
Metal Screw
Grounded
Grounding Pin
THIS PRODUCT IS FOR COMMERCIAL USE
ONLY.
ELECTRICAL:
In the USA this machine operates on a standard 15
amp 115V, 60 hz, A.C. power circuit . The amp,
hertz, and voltage are listed on the data label found
on each machine. Using voltages above or below
those indicated on the data label will cause serious
damage to the motors.
GROUNDING INSTRUCTIONS:
This appliance must be grounded. If it should
malfunction or break down, grounding provides a
path of least resistance for electric current to reduce
the risk of electric shock. This appliance is equipped
with a cord having an equipment-grounding
conductor and grounding plug. The plug must be
inserted into an appropriate outlet that is properly
installed and grounded in accordance with all local
codes and ordinances.
This appliance is for use on a nominal 115-volt
circuit, and has a grounded plug that looks like the
plug in “Fig. A”. A temporary adaptor that looks like
the adaptor in “Fig . C” may be used to connect this
plug to a 2-pole receptacle as shown in “Fig. B”, if a
properly grounded outlet is not available. The
temporary adaptor should be used only until a
properly grounded outlet (Fig. A) can be installed by
a qualified electrician. The green colored rigid ear,
lug, or the like extending from the adaptor must be
connected to a permanent ground such as a
properly grounded outlet box cover. Whenever the
adaptor is used, it must be held in place by a metal
screw.
Improper connection of the equipment-grounding
conductor can result in a risk of electric shock.
Check with a qualified electrician or service person if
you are in doubt as to whether the outlet is properly
grounded. Do not modify the plug provided with the
appliance - if it will not fit the outlet, have a proper
outlet installed by a qualified electrician.
Le raccordement incorrect du conducteur de terre
d'équipement peut entraîner des risques
d'électrocution. Vérifiez auprès d'un électricien
qualifié ou d'un responsable de l'entretien si vous
avez quelque doute que ce soit quant au
raccordement à la terre de votre prise murale. Ne
modifiez pas la fiche fournie avec l'appareil : si elle
ne correspond pas à la prise murale, faites installer
une prise adéquate par un électricien qualifié.
PROPER GROUNDING

TECHNICAL SPECIFICATIONS
ADMIRAL 86038230
3-1
POWER TYPE
ELECTRICAL: 115 V, 15 A, 60 HZ
ELECTRIC VACUUM MOTOR: (1) –3 stage, 1 hp, 99 cfm
(2.80 cubic meters/min.) Waterlift –117” (297cm)
BRUSH: (1) 15” (38.1 cm.)
SOLUTION PUMP: 100 PSI, diaphragm style, internal
bypass
SOLUTION CAPACITY: 8 gallons (30.3 ltr)
RECOVERY CAPACITY: 8 gallons (30.3 ltr)
BRUSH SPEED: 1000 rpm
GENERAL DIMENSIONS/WEIGHT
Vacuum shoe: 17” (43.18 cm) cast
aluminum with spring loaded down pressure
WHEELS: (2) 10” dia. (25 cm) wheels by 2”
WEIGHT: 92 lbs. (42 kg)
LENGTH: 35” (89 cm)
HEIGHT: 42” (107 cm)
WIDTH: 18.5” (47 cm)
SOLUTION SPRAY: 2 quick change jets.
POWER CABLE: 50’ (12.7 m) (14 gauge)
18.5”
(
47cm
)
35”
(89cm)
42”
(107cm)

CONTROLS/COMPONENT LOCATIONS
ADMIRAL 86038230 3-2
1. Main Handle. Used to pull and maneuver
machine.
2. Handle Adjustment. Used to adjust height
of handle.
3. Electrical Cord.
4. Solution Switch. Turns on pump.
Continuous position (bottom) activates
electro-valve to dispense solution to floor
through jets. Intermittent position (up)
requires operator to depress 1 of 3 trigger
switches to dispense solution. Center
position is off.
5. Brush Motor Switch. Turns on brush
motor.
6. Vacuum Motor Switch. Turns on vacuum
motor.
7. Trigger Switches. Activates electro-valve
to dispense solution to floor through jets
when solution switch is in the intermittent
position.
8. Brush Motor Circuit Breaker. 6 amp.
Breaker protecting brush motor.
9. Vacuum Motor Circuit Breaker. 15 amp.
Breaker protecting vacuum motor.
10.Recovery Dump Hose. Facilitates draining
dirty cleaning solution.
11.Solution Dump Hose. Facilitates draining
excess cleaning solution from solution tank.
3
1
10
11
2
5
8 9 4 6
7

CONTROLS/COMPONENT LOCATIONS
ADMIRAL 86038230
3-3
1. Solution Accessory Tool Hookup. Used for
various auxiliary cleaning tools.
2. Vacuum Hose Door. Used to connect various
auxiliary 1 ½ inch cleaning tool vacuum hoses.
3. Brush Height Adjustment. Used to regulate
brush height from storage position to various
carpet heights.
4. Recovery Tank. Used to collect dirty cleaning
solution.
5. Solution Tank. Used to hold cleaning solution.
6. Recovery Tank Dome.
7. Vacuum Shoe.
8. Brush Housing.
9. Front Lifting Handle.
10. Cleaning Solution Filter.
11. Solution Tank Fill Hose.
4
5
6
7
8
3
2
1
10
9
11

CONTROLS/COMPONENT LOCATIONS
ADMIRAL 86038230 3-4
1. Solution Intake Cover.
2. Vacuum Intake Cover.
3. Float Shut-Off.
4. Clean-Out Opening.
5. Pour Spout.
6. Lift Handle.
2 1
3
4
5
6
6

FILLING OPERATIONS
ADMIRAL 86038230
3-5
FILLING THE ADMIRAL
NOTE: Use clean bucket of water to fill solution tank
Do not put defoamer, solvents, spotter or
prespray chemicals in the solution tank.
Do not allow water to spill into vacuum motor inlet.
Dry spillage from top of solution tank before
replacing recovery tank.
CHEMICALS
Suitable Chemicals Non-Compatible Chemicals
Alkalis Aldehydes
Detergents Aromatic Hydrocarbons
Hydroxides SP Butyls
Soaps Carbon Tetrachloride
Vinegar Clorox*
Chlorinated Bleaches
Chlorinated Hydrocarbons
Lysol*
Methyl Ethel Ketone (MEK)
Perchorethylene (perc)
Phenolics
Trichlorethylene
D-Limonene
STEP
1
STEP
2
STEP
3
STEP
4
RECOVERY TANK
SOLUTION
TANK
Remove recovery
tank
FILL LINE
Replace recovery
tank
Add cleaning
chemical
8 – 16oz.
(237ml – 473ml)
Add water
8 gal.
(
30.3 ltr.
)
140°F
(
60°C
)
or

OPERATIONS
ADMIRAL 86038230 3-6
Remove electrical cord and literature from
recovery tank. Fill solution tank (see filling
instructions page 3-5).
Adjust brush to proper setting. Note: For
good operation the brush must skim the
carpet. If circuit breaker trips raise brush to
prevent damage to motor or carpet.
Plug cord into grounded outlet. Note: Be sure
dome is seated on recovery tank, and float
shut-off is installed correctly.
Turn on brush and vacuum motor switches
(“ON”=“I”). Turn on solution switch for
continuous spray or set switch to intermittent
to allow use of trigger switches.
STEP
1
STEP
2
STEP
3
STEP
4
SOLUTION VACUUM
CONT
INT
BRUSH
ONON

OPERATIONS
ADMIRAL 86038230
3-7
Select continuous setting to start solution
spray or select intermittent setting to
enable use of trigger switches to start
solution spray.
The intermittent setting requires the
operator to hold any one of the three
trigger switches in the “on” position with the
fingers, and is typically used in small areas
where short cleaning passes are made.
The continuous setting allows the operator
to set the switch in the “on” position with
one touch, and is typically used in large
areas where long cleaning passes are
made.
Lower machine to floor.
Adjust handle to comfortable operating
position. Tip machine back by main handle
to move to starting point.
STEP
5
STEP
6
STEP
7
INT
CONT

CLEANING PROCEDURE
ADMIRAL 86038230 3-8
Release intermittent trigger switches or
turn off continuous setting on solution
switch approximately 1 foot before ending
cleaning pass.
Push down on handle to raise vacuum
shoe and brush before moving to the next
cleaning pass. Overlap brush contact
area approximately 1inch.
During operation, observe the following: The
Admiral is equipped with clear internal covers to
facilitate operator viewing of dirty solution and
vacuum air flow.
During operation, observe the vacuum intake
cover. Large amounts of water or foam entering
the vacuum system can damage the vacuum
motor. If you notice either condition, shut down
the machine immediately. Empty recovery
tank and/or add defoamer to recovery tank.
STEP
2
STEP
3
STEP
4
Start at wall closest to power outlet. Pull
straight back without pushing down on
handle.
STEP
1
SOLUTION
INTAKE COVER
VACUUM
INTAKE COVER
1in.
(25mm)
OFF
1ft.
(30cm)

CLEANING PROCEDURE
ADMIRAL 86038230
3-9
To speed drying, use a Windblower™fan.
Empty recovery tank by releasing dump
hose. Use a hose with cold water to clean
out the recovery tank. Also drain solution
tank after each use.
STEP
7
STEP
8
After cleaning, turn off all controls, return
brush to storage position and carefully
unplug machine.
STEP
6
STEP
5
Use right side of machine for cleaning
against walls.
RECOVERY
DRAIN
SOLUTION
DRAIN
OFF
OFF OFF

ACCESSORY TOOL USAGE
ADMIRAL 86038230 3-10
APRV NO.
Turn on vacuum motor switch and set
solution switch to intermittent position.
Note: Be sure brush switch is in off position
and brush is in storage position.
Squeeze handle on accessory tool to begin
cleaning.
STEP
3
STEP
4
STEP
1
STEP
2
Use only one of the following acceptable
accessory tools.
HT – 86000610 PRV NO. 89227
DDH – 86000060 PRV NO. 89226
DH – 86031540 PRV NO. 39504
Pull back collar and insert over machine
mounted fitting, then release collar to lock
into place.
Lift door on front of vacuum shoe and insert
1 ½ inch hose cuff into hole.
SOLUTION VACUUM
ON
OFF
INT
BRUSH

MAINTENANCE
ADMIRAL 86038230
4-1
SERVICE SCHEDULE
MAINTENANCE DAILY WEEKLY QUARTERLY
Check machine for cord damage *
Check recovery dome and gasket for
damage and cleanliness *
Check brush – should be clean with no
lint or strings attached *
Inspect vac shoe for blockage; remove
fibers with coat hanger, etc. *
Check hoses for wear, blockages, or
damage *
Check handles, switches, and knobs
for damage *
Check vac motor intake filter and clean *
Run one gallon of water through
system *
Clean out recovery tank and check
float valve to make sure it moves freely *
Clean out solution tank and remove
and clean vacuum intake screen *
Clean outside of all tanks and check for
damage *
Run vac motor for at least one minute
to allow motor to dry *
Store with dome off tank to allow the
tank to dry *
Check all bearings for noise *
Check all gaskets for wear and leakage *
Check vacuum intake screen for
damage; replace if necessary *
Check pump pressure; observe spray
pattern and check with gauge if
necessary *
Check and clean solution screen *
Check belts for wear and replace as
necessary *
Check brush for wear; ensure bristles
are not damaged *
Check cables for fraying *
Check the spray bar (manifold) for
damage; replace if broken or bent *
Check condition of vac shoe and frame
for damage *
Check overall performance of machine *
Check vac motor carbon brushes *