Windsor Compass 2 10070560 User manual

Operating Instructions (ENG)
Multi-Functional Cleaning
MODEL: CMPS2
10070560
CMPS2E
10070570
86305210 –F
02/19/09

MACHINE DATA LOG/OVERVIEW
CMPS2 86305210 11/21/07
2
OVERVIEW
The Compass 2™is a multi-functional cleaning machine intended for commercial use. The
appliance applies chemical at low pressure and uses high pressure to clean with. Then the soiled
water is vacuumed back into the recovery tank.
Model:
Date of Purchase:
Serial Number:
Sales Representative:
Address:
Phone Number:

TABLE OF CONTENTS
CMPS2 86305210 04/28/08
3
Machine Data Log/Overview.........................2
Table of Contents..........................................3
HOW TO USE THIS MANUAL
How to use this Manual.................................1-1
SAFETY
Important Safety Instructions........................2-1
Hazard Intensity Level. .................................2-2
Grounding Instructions..................................2-3
Safety Label Location. ..................................2-4
OPERATIONS
Technical Specifications. ..............................3-1
How the Machine Works...............................3-2
Components..................................................3-3
Controls.........................................................3-4
Machine Operation........................................3-6
Chemicals.....................................................3-8
MAINTENANCE
Maintenance. ................................................4-1
Float Shut-Off..........................................4-2
Strainer....................................................4-2
Circuit Breakers.......................................4-2
Vacuum Motor Replacement...................4-3
Solution Pump Replacement...................4-4
Regulating Unloader…………………….. 4-4
Periodic/Daily Maintenance ..........................4-5
Service Schedule..........................................4-5
Machine Troubleshooting..............................4-6
Notes.............................................................4-7
GROUP PARTS LIST
Control Panel................................................5-1
Decal.............................................................5-3
Solution Tank................................................5-5
Solution-Injector Assembly...........................5-7
Solution-Pump..............................................5-9
Recovery Tank............................................ 5-13
Vacuum....................................................... 5-15
Wheels & Frame ........................................ 5-17
Tools – Standard ........................................ 5-19
Wiring – Schematic (120V)......................... 5-21
Wiring – Schematic (230V)......................... 5-23
Suggested Spare Parts............................... 5-23
OPTIONS
Vacuum Hose Rack.................................... 6-1
Grout Cleaner............................................. 6-3
High Pressure Wand................................... 6-5
Carpet Tool................................................. 6-7
Storage Bag................................................ 6-9
Chemical Lock............................................ 6-11
Serial Numbers........................................... 6-13
Warranty

HOW TO USE THIS MANUAL
CMPS2 86305210 04/23/08
1-1
This manual contains the following sections:
- HOW TO USE THIS MANUAL
- SAFETY
- OPERATIONS
- MAINTENANCE
- PARTS LIST
The HOW TO USE THIS MANUAL section will tell
you how to find important information for ordering
correct repair parts.
Parts may be ordered from authorized Windsor
dealers. When placing an order for parts, the
machine model and machine serial number are
important. Refer to the MACHINE DATA box which
is filled out during the installation of your machine.
The MACHINE DATA box is located on the inside of
the front cover of this manual.
The model and serial number of your machine is on
the bottom back-end of the machine.
The SAFETY section contains important information
regarding hazard or unsafe practices of the
machine. Levels of hazards is identified that could
result in product or personal injury, or severe injury
resulting in death.
The OPERATIONS section is to familiarize the
operator with the operation and function of the
machine.
The MAINTENANCE section contains preventive
maintenance to keep the machine and its
components in good working condition. They are
listed in this general order:
- Vacuum Motor
- Solution Pump
- Daily Maintenance
- Periodic Maintenance
- Service Schedule
- Machine Troubleshooting
The PARTS LIST section contains assembled parts
illustrations and corresponding parts list. The parts
lists include a number of columns of information:
- REF – column refers to the reference
number on the parts illustration.
- PART NO. – column lists the part
number for the part.
- PRV NO. - reference number.
- QTY – column lists the quantity of the
part used in that area of the machine.
- DESCRIPTION – column is a brief
description of the part.
- SERIAL NO. FROM – If this column has
an (*) and a Reference number, see the
SERIAL NUMBERS page in the back of
your manual. If column has two asterisk
(**), call manufacturer for serial number.
The serial number indicates the first
machine the part number is applicable
to. The main illustration shows the most
current design of the machine. When a
boxed illustration is shown, it displays
the older design.
-NOTES – column for information not
noted by the other columns.
NOTE: If a service or option kit is installed
on your machine, be sure to keep the
KIT INSTRUCTIONS which came with
the kit. It contains replacement parts
numbers needed for ordering future
parts.
MODEL __________________________________
DATE OF PURCHASE _____________________
SERIAL NUMBER ________________________
SALES REPRESENTATIVE # _______________

CMPS2 86305210 11/21/07 2-1
IMPORTANT SAFETY INSTRUCTIONS
When using an electrical appliance, basic precaution
must always be followed, including the following:
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.
This machine is for commercial use.
To reduce the risk of fire, electric shock, or injury:
Connect to a properly grounded outlet. See Grounding Instructions.
Do not leave the machine unattended. Unplug machine from outlet when not in use and before
maintenance or service.
Do not allow machine to be used as a toy. Close attention is necessary when used by or near
children.
Do not point spray gun at people.
Use only as described in this manual. Use only manufacturer’s recommended components and
attachments.
Do not use damaged electrical cord or plug. Follow all instructions in this manual concerning grounding
the machine. If the machine is not working properly, has been dropped, damaged, left outdoors, or
dropped into water, return it to an authorized service center.
Do not pull or carry machine by electrical cord, use as a handle, close a door on cord, or pull cord
around sharp edges or corners.
Do not run machine over cord. Keep cord away from heated surfaces.
Do not unplug machine by pulling on cord. To unplug, grasp the electrical plug, not the electrical cord.
Do not handle the electrical plug or machine with wet hands.
Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce
airflow.
Do not vacuum anything that is burning or smoking, such as cigarettes, matches, or hot ashes.
This machine is not suitable for picking up health endangering dust.
Turn off all controls before unplugging.
Machine can cause a fire when operating near flammable vapors or materials. Do not operate this
machine near flammable fluids, dust or vapors.
This machine is suitable for commercial use, for example in hotels, schools, hospitals,
factories, shops and offices for more than normal housekeeping purposes.
Maintenance and repairs must be done by qualified personnel.
If foam or liquid comes out of machine, switch off immediately.
SAVE THESE INSTRUCTIONS

HAZARD INTENSITY LEVEL
CMPS2 86305210 11/21/07
2-2
The following symbols are used throughout this guide as indicated in their descriptions:
HAZARD INTENSITY LEVEL
There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR
SAFETY. The level of hazard intensity is determined by the following definitions:
WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.
CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property
damage.
FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.
Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper
operating condition. Following is information that signals some potentially dangerous conditions to the
operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate
all safety devices on the machine. Please take the necessary steps to train the machine operating
personnel.
FOR SAFETY:
DO NOT OPERATE MACHINE:
Unless Trained and Authorized.
Unless Operation Guide is Read and understood.
In Flammable or Explosive areas.
In areas with possible falling objects.
WHEN SERVICING MACHINE:
Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the
machine. Use Windsor approved replacement parts.
.

GROUNDING INSTRUCTIONS
CMPS2 86305210 04/23/08 2-
3
THIS PRODUCT IS FOR COMMERCIAL USE
ONLY.
ELECTRICAL:
The amp, hertz, and voltage are listed on the data
label found on each machine. Using voltages above
or below those indicated on the data label will cause
serious damage to the motors.
EXTENSION CORDS:
If an extension cord is used, the wire size must be at
least one size larger than the power cord on the
machine, and must be limited to 50 feet (15.5m) in
length.
GROUNDING INSTRUCTIONS:
This appliance must be grounded. If it should
malfunction or break down, grounding provides a
path of least resistance for electric current to reduce
the risk of electric shock. This appliance is equipped
with a cord having an equipment-grounding
conductor and grounding plug. The plug must be
inserted into an appropriate outlet that is properly
installed and grounded in accordance with all local
codes and ordinances.
Improper connection of the equipment-
grounding conductor can result in a risk of
electric shock. Check with a qualified electrician
or service person if you are in doubt as to
whether the outlet is properly grounded. Do not
modify the plug provided with the appliance - if it
will not fit the outlet, have a proper outlet
installed by a qualified electrician.
GROUNDING INSTRUCTIONS (120V ONLY)
GROUND-FAULT CIRCUIT-INTERRUPTER
PROTECTION (120V ONLY)
This pressure washer is provided with a
(GFCI) built into the plug of the power supply
cord. This device provides additional protection
from the risk of electric shock. Should
replacement of the plug or cord become
necessary, use only identical replacement parts
that include GFCI protection. If the GFCI is not
the AUTOMATIC RESET TYPE, it must be
manually TESTED and RESET each time the
cleaning system is plugged in. Press firmly to
assure internal spring activates switch. Push
“test“ then push “reset”. Motor will not start if
GFCl does not reset. Check circuit breakers or
outlet. If circuit breaker is not tripped and unit
will not reset, contact local service center.

SAFETY LABEL LOCATION
CMPS2 86305210 11/21/07
2-4
The following WARNING LABEL(S) are found on your cleaning unit. These labels point out important Warnings
and Cautions which should be followed at all times. Failure to follow warnings and cautions could result in fatality,
personal injury to yourself and/or others, or property damage. Follow these instructions carefully! DO NOT
remove these labels.
NOTE: If at any time the labels become illegible, promptly replace them.
PRV NO. 500009
WARNING LABEL 86242230

TECHNICAL SPECIFICATIONS
CMPS2 86305210 04/23/08 3-1
ITEM DIMENSION/CAPACITY
120V, 14A, 60HZ
Electrical 230V, 7A, 50HZ
Electric Pump Motor 1/2hp, 1750rpm
Solution Pump 700psi (48 bars), Axial plunger
Electric Vacuum Motor 2stage, 1.25hp (2.80m3/min.)
Waterlift 82 in. (208 cm)
Solution Capacity 29 gallons (111L)
Recovery Capacity 19 gallons (70L)
Wheels
- Front (2)
- Rear (2)
6 in. dia. (15.24cm) X 1.5
12 in. dia. ( 30.48cm)X 1.75
Dimensions – Weight 205 lb. (93kg)
Dimensions – Length 36 in. (91.4cm)
Dimensions - Height 43 in. (109.2cm)
Dimensions - Width 24.75 in. (62.87cm)
Power Cable 50 ft. (127m) 14 gauge
SPECIAL NOTES:
The sound pressure level at 1m from the machine was measured to be 79 dBA. This was a nearfield,
broadband measurement taken in a typical industrial environment on a tile floor. This appliance
contains no possible source of impact noise. The instantaneous sound pressure is below 63 Pa.
The weighted root mean square acceleration at the operator’s arms was measured to be below
2.5m/s2. This was a tri-axial, third-octave-band measurement made during normal operation on a
composite tile floor. The measurement and related calculations were made in accordance with
ISO 5349-1.

HOW THE MACHINE WORKS
CMPS2 86305210 11/21/07
3-2
The Compass 2™is a multi-functional cleaning
machine intended for commercial use. The
appliance applies chemical at low pressure and
uses high pressure to clean with. Then the
soiled water is vacuumed back into the
recovery tank.
The machine's primary systems are the clean
water system, recovery system, chemical
system and pressure washer system.
The function of the clean water system is to
store clean water and deliver it to the available
tools. The clean water system consists of the
clean water tank and strainer. The clean water
tank stores water until it is delivered to the
tools. The strainer protects the pump from
debris.
The function of the recovery system is to
vacuum the soiled water back into the recovery
tank. The recovery system consists of the
wand and wheeled squeegee, vacuum motor,
float shut-off and recovery tank. The wand and
wheeled squeegee wipes the dirty solution off
the floor. The vacuum motor provides suction
to draw the dirty solution off the floor and into
the recovery tank. The float shut-off protects
the vacuum fan from over filling. The recovery
tank stores the dirty solution.
The function of the chemical system is to
dispense chemical into the clean water system.
The chemical system consists of the chemical
reservoir, chemical cap and a chemical-
metering selector. The chemical reservoir
stores and dispenses chemical into the clean
water system. The chemical-metering selector
meters the amount of chemical and selects
between chemical A or B and turn chemical off.
The function of pressure washer system is to
clean fixtures and other surfaces. The pressure
washer system consists of a pump, high-
pressure hose and spray gun. The pump
delivers cleaning solution to the tools. The
high-pressure hose connects the pump to the
spray gun.

COMPONENTS
CMPS2 86305210 11/21/07 3-
3
1. Control Panel
2. Solution Tank
3. Solution Tank Lid
4. Solution Tank Drain Hose
5. Solution Tank Fill Hose
6. Recovery Tank
7. Recovery Tank Lid
8. Recovery Tank Drain Hose
9. Chemical Siphon Caps
10. Electrical Cord
11. High Pressure Hose Storage
1
2
3
4
5
6
7
8
9
10
11

CONTROLS
CMPS2 86305210 04/23/08
3-4
9
2
34
5
67
8
1
1. Caster Lock 5. Solution Accessory Tool Hook-Up
2. Chemical Selector and Metering Valve 6. Vacuum Accessory Tool Hook-Up
3. Pump Circuit Breaker 7. Vacuum Circuit Breaker
4. Pump Switch/Pump Chemical Switch 8. Vacuum Switch
9. Main Switch (230V only)

CONTROLS
CMPS2 86305210 04/23/08 3-
5
1. SOLUTION ACCESSORY TOOL HOOK-UP
Used for various auxiliary-cleaning tools.
2. VACUUM ACCESSORY TOOL HOOK-UP
To use accessory tool, remove hose from vac shoe
and attach to accessory tool adaptor.
3. VACUUM SWITCH
Turns the vacuum motor On and Off.
4. PUMP SWITCH
High pressure no chemical, low pressure with chemical.
5. CHEMICAL SELECTOR AND METERING VALVE
Meters the amount of chemical being dispensed and selects
between chemical A or B and turns chemical off.
6. CASTER LOCK
Locks the wheels in place to keep the machine from moving.
7. VACUUM CIRCUIT BREAKER
10 Amp. Protects the vacuum motor.
8. PUMP CIRCUIT BREAKER
8 Amp. Protects the pump motor.
9. MAIN SWITCH
Power on and off switch 230V (ONLY).

OPERATIONS
CMPS2 86305210 11/21/07
3-6
FILLING THE MACHINE
NOTE:Do not put defoamer, solvents
spotter or prespray chemicals in the
solution tank.
1. Always use gloves and eye protection. Never
spray solution towards people.
2. To fill Use fill hose or pour directly into solution
tank. Use COLD WATER. Add 1 ½ oz of
CompassRinse TM to each full solution tank.
3. Attach the adapter cap and intake hose to the
Compass 2TM Chemical bottle. Refer to the
Compass 2TM Chemical Label for the desired
dilution.
4. Position the Compass 2TM machine in the door
way, lock front casters. Start at furthest point in
the room and work towards the door.

OPERATIONS
CMPS2 86305210 11/21/07 3-
7
5. Always Spray chemical using low pressure.
6. Use brush or grout tool for heavy soiled areas.
7. Turn Chemical off. Pressure clean by rinsing
surfaces at high pressure.
8. Use Squeegee or Gulper tool to remove
standing water.

OPERATIONS
CMPS2 86305210 01/14/08
3-
8
9. Store and secure hoses and tools neatly.
10. Drain machine at proper disposal areas. Use
pressure gun to rinse and clean recovery tank.
11. From the factory your Compass 2 is set to spray
at 600 psi (high pressure) and 200 psi (low
pressure w/chemical injection). To lower
pressure turn the unloader valve knob counter
clockwise. The valve is accessed from below the
machine through a hole in the bottom frame.
Only turn the valve a maximum of three
revolutions.
Note: Lowering the pressure in this way will
reduce both of the high pressure and low
pressure setting simultaneously.
UNLOADER
VALVE

OPERATIONS
CMPS2 86305210 11/21/07 3-9
Care must be exercised in the use of all
chemicals. Chemicals are poisonous and
can pose a health risk. Read and follow
manfacturers instructions regarding
dangers and correct usages.
The internal parts of the pump used in the
machine are suitable for use with most carpet
cleaning chemicals. But they are susceptible to
chemical attack from some cleaning
substances, such as hydrocarbon solvents and
chlorinated bleaches. These non-compatible
materials are not of the type used for carpet
cleaning.
Only use chemicals approved for use with this
machine. Use of non-compatible chemicals
may cause machine damage and will not be
covered under the warranty. Carefully read
ingredients on manfacturer’s label before using
any product in this machine.
Do not let pump run dry.
Do not let pump run unattended.
CHEMICALS
Suitable Chemicals
A
lkalis
Detergents
Hydroxides
Soaps
Vinegar
Non-Compatible
A
ldehydes
A
romatics Hydrocarbons
SP Butyls
Carbon Tetrachloride
Clorox*
Chlorinated Bleaches
Chlorinated Hydrocarbons
Lysol*
Methyl Ethel Ketone (MEK)
Perchorethylene (perc)
Phenolics
Trichlorethylene
D-Limonene

NOTES:
CMPS2 86305210 11/21/07 3-1
0

MAINTENANCE
CMPS2 86305210 01/14/08 4-1
1. Float Shut-Off
2. Strainer
3. Circuit Breakers
4. Vacuum Motor
5. Pump
6. Adjustable Unloader Valve
7. Injector Assembly & Coil
1
2
3
4
7
5
6

MAINTENANCE
CMPS2 86305210 04/23/08
4-2
1. FLOAT SHUT-OFF
The float shut-off is located inside the
recovery tank. The purpose of the float
shut-off is to notify the user that the
recovery tank is full. Remove daily and
clean any debris for maximum airflow.
2. STRAINER
The strainer is located on the left side
between the front and rear wheels. The
strainer protects the pump from debris. If
there is little or no solution flow to the
ground, check the stainer for debris. Drain
the solution tank and clean the solution
strainer. To remove the strainer, turn the
bottom part of the strainer counterclockwise
until the bottom is separated. Clean out the
debris from the wire mesh and reassemble.
Make sure the o-ring gasket is in place
when reassembled.
3. CIRCUIT BREAKERS
Circuit breakers interrupt the flow of power
in the event of an electrical overload. When
a circuit breaker is tripped, reset it by
pressing the exposed button. If a circuit
breaker continues to trip, the cause of the
electrical overload should be found and
corrected.
PUMP MOTOR
10 AMP
VACUUM MOTOR 8 AMP
120V
230V
5 AMP
PUMP MOTOR
7 AMP
VACUUM MOTOR